Indirect light cove
10928031 ยท 2021-02-23
Assignee
Inventors
Cpc classification
F21V17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B9/006
FIXED CONSTRUCTIONS
E04B2009/062
FIXED CONSTRUCTIONS
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B9/30
FIXED CONSTRUCTIONS
International classification
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B9/00
FIXED CONSTRUCTIONS
E04B9/30
FIXED CONSTRUCTIONS
E04B9/06
FIXED CONSTRUCTIONS
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An indirect light cove system including an edge piece, a ceiling beam connector, a ceiling beam with a web and flanges, and a lighting module. The edge piece includes an end bar, upper and lower lateral arms attached to the end bar, beam connection hooks between the upper and lower lateral arms, and one or more key protrusions on an upper face of the upper lateral arm. The ceiling beam connector includes a rectangular channel portion having top and bottom surfaces in contact with the beam connection hooks, and a beam portion joined to the channel portion. The ceiling beam is joined to the beam portion of the ceiling beam connector by fastening elements inserted through screw holes in the beam portion and the web. The flanges rest on the lower lateral arm of the edge piece. The lighting module includes a key recess which conforms to the key protrusions.
Claims
1. An indirect light cove system comprising: an edge piece including an end bar, an upper lateral arm joined to the end bar, a lower lateral arm having an upper face and a lower face and joined to the end bar below the upper lateral arm, the lower lateral arm being parallel to the upper lateral arm wherein the upper lateral arm extends further from the end bar than the lower lateral arm, one or more beam connection hooks on the end bar between the upper lateral arm and the lower lateral arm, and two or more key protrusions on an upper face of the upper lateral arm and a vertical stop on the lower face of the upper lateral arm; a ceiling beam connector including a rectangular channel portion having a top surface and a bottom surface in contact with the beam connection hooks of the edge piece, and a beam portion joined to the channel portion including a plurality of screw holes; a first ceiling beam including a bulb, a vertical web extending down from the bulb, and horizontally extending flanges at the bottom of the web, the first ceiling beam joined to the beam portion of the first ceiling beam connector by one or more fastening elements inserted through the screw holes of the beam portion and the web of the first ceiling beam, the flanges of the first ceiling beam resting on the lower lateral arm of the edge piece; and a lighting module including a key recess which substantially conforms to the key protrusions, the lighting module resting on the upper face of the upper lateral arm with the key protrusions inserted into the key recess.
2. The indirect light cove system of claim 1, wherein the edge piece is made of a single piece of extruded metal.
3. The indirect light cove system of claim 1, wherein the upper lateral arm joins to the end bar at an angle other than 90 degrees, and the upper lateral arm and the end bar form an acute angle above the upper lateral arm.
4. The indirect light cove system of claim 3, wherein the upper lateral arm joins to the end bar at an angle of approximately 30-60 degrees.
5. The indirect light cove system of claim 3, wherein the first ceiling beam includes an edge adjacent to the edge piece, the edge of the first ceiling beam forming substantially the same angle with the flanges as the upper lateral arm forms with the end bar.
6. The indirect light cove system of claim 3, wherein: the edge piece further comprises a bottom lateral arm joined to the end bar below the lower lateral arm, the bottom lateral arm including an upward-pointing end protrusion at an end of the bottom lateral arm opposite the end bar, and a lower protrusion extending from the bottom lateral arm parallel to the end bar, and the indirect light cove system further comprises a drywall panel attached to the flanges of the first ceiling beam by a plurality of drywall screws, an edge of the drywall panel contacting with the upward-pointing end protrusion of the bottom lateral arm and a bottom surface of the drywall panel being substantially flush with a bottom surface of the bottom lateral arm.
7. The indirect light cove system of claim 6, further comprising a layer of drywall mud applied to the bottom of the drywall panel, the layer of drywall mud being substantially flush with a bottom surface of the lower protrusion of the bottom lateral arm.
8. The indirect light cove system of claim 1, further comprising a suspension hanger attached to a bottom surface of the upper lateral arm of the edge piece, the suspension hanger secured to the upper lateral arm by a fastening element inserted through the suspension hanger and the upper lateral arm between two of the plurality of key protrusions.
9. The indirect light cove system of claim 8, wherein the suspension hanger is further connected to a wall clip secured to a structural wall.
10. The indirect light cove system of claim 8, wherein the suspension hanger is further connected to a second ceiling beam higher than the first ceiling beam.
11. The indirect light cove system of claim 1, wherein one or more of the screw holes in the beam portion of the ceiling beam connector are slotted.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The invention is best understood from the following detailed description when read in connection with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not to scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity. Included in the drawing are the following figures:
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DETAILED DESCRIPTION
(20) Referring now to the drawing, in which like reference numbers refer to like elements throughout the various figures that comprise the drawing, embodiments of the invention include indirect light cove systems for suspended ceilings. The indirect light coves include a cove edge piece which allows for a smooth and clean integration with the suspended ceiling system and components for securing the cove edge piece to a nearby structure.
(21) Referring to
(22) Referring to
(23) Referring to
(24) Referring to
(25) The upper lateral arm 320 extends from an upper portion of the end bar 310 short of the terminal end of the end bar 310. The upper lateral arm 320 includes key protrusions 322 on an upper face of the upper lateral arm 320. The key protrusions 322 match indentations on corresponding compatible light fixtures which are installed above the vertical cove edge piece 300 to ensure that only compatible light fixtures are used. Incompatible light fixtures will not align with the key protrusions 322 and therefore not fit above the upper lateral arm 320. In some embodiments, the upper lateral arm 320 further includes a vertical stop 324 on a bottom surface of the upper lateral arm 320.
(26) The lower lateral arm 330 extends from the bottom of the end bar 310 and has an aperture 340. The end bar 310 further includes a pair of beam connection hooks 312 between the upper lateral arm 320 and the lower lateral arm 330, a pair of splice plate connection hooks 314 above the upper lateral arm 320, and a pin hole 316 between the lower lateral arm 330 and the upper lateral arm 320. As described in more detail below, the beam connection hooks 312 are used to attach the vertical cove edge piece 300 to an adjacent ceiling beam 600 (
(27) Referring to
(28) Referring to
(29) Referring to
(30) Alternatively, drywall panels 800 may be attached to the bottoms of the flanges 630, as depicted in
(31) Referring to
(32) Referring to
(33) The angled cove edge piece 350 includes an angled end bar 360, an upper lateral arm 370 and a lower lateral arm 380. The angled end bar 360 joins the upper lateral arm 370 and the lower lateral arm 380 at angle of other than 90. In an exemplary embodiment, each lateral arm forms an acute angle with the angled end bar 360 above the lateral arm and an obtuse angle with the angled end bar 360 below the lateral arm. The acute angle formed by the angled end bar 360 and each lateral arm may be any angle less than 90, preferably approximately 30-60, and more preferably approximately 45. The angled cove edge piece 350 may be formed of a single piece of extruded metal. Alternatively, the angled cove edge piece 350 may be made of multiple pieces.
(34) The upper lateral arm 370 extends from an upper portion of the end bar 360 short of the terminal end of the angled end bar 360. The upper lateral arm 370 includes key protrusions 372 on an upper face of the upper lateral arm 370 and a pin hole 376 on a lower face of the upper lateral arm 370. The pin hole 376 may also serve as a vertical stop, similar to the vertical stop 324 described above. Alternatively, the pin hole 376 may be excluded and a vertical stop (not shown) may be included in its place. The key protrusion 372 matches an indentation on corresponding compatible light fixtures which are installed above the vertical cove edge piece 300 to ensure that only compatible light fixtures are used. Incompatible light fixtures will not align with the key protrusions 372 and therefore not fit above the upper lateral arm 370. Where multiple angled cove edge pieces 350 are used, a pin (not shown) may be inserted into the pin hole 376 of the angled cove edge pieces 350 to ensure alignment between the adjacent angled cove edge pieces 350.
(35) The lower lateral arm 380 extends from the bottom of the angled end bar 360. The angled end bar 360 further includes a pair of beam connection hooks 362 between the upper lateral arm 370 and the lower lateral arm 380, a pair of splice plate connection hooks 364 above the upper lateral arm 370, and a pin hole 366 between the lower lateral arm 380 and the upper lateral arm 370. As described in more detail below, the beam connection hooks 362 are used to attach the angled cove edge piece 350 to an adjacent ceiling beam 600 (
(36) As shown in
(37) The angled cove edge piece 350 is secured to structure by the wall suspension hanger 200, which extends below the upper lateral arm 370 and is attached to the upper lateral arm 370 by a fastening element inserted between the key protrusions 372. In embodiments where the upper lateral arm 370 includes the pin hole 376, the bottom vertical arm 230 may contact the pin hole 376 to align the wall suspension hanger 200 and the angled cove edge piece 350. In other embodiments where the upper lateral arm 370 does not include the pin hole 376 or other vertical stop, the bottom vertical arm 230 may or may not contact the end bar 310 to align the wall suspension hanger 200 and the angled cove edge piece 350. The angled ceiling beam connector 550 is attached to the angled cove edge piece 350 by first vertically aligning the two rounded corners 564 between the beam connection hooks 362 of the angled cove edge piece 350. The ceiling beam connector 550 is then rotated to vertically align the top surface 566 and the bottom surface 568 so that the top surface 566 and the bottom surface 568 engage with the beam connection hooks 362. The ceiling beam 600 attaches to the angled ceiling beam connector 550 by a plurality of fastening elements, such as screws, inserted through the screw holes 572 and through the web 620. Before attaching the ceiling beam 600 to the angled ceiling beam connector 500, the ceiling beam 600 is cut at an angle equal to the angle formed between the angled end bar 360 and the lower lateral arm 380. As a result, the ceiling beam 600 extends nearly to the angled end bar 360 and the flanges 630 rest on the lower lateral arm 380, resulting in additional support for the ceiling beam 600 and a consistent, appealing appearance when viewed from below.
(38) Referring to
(39) The beam-to-beam suspension hanger 250 (
(40) To install the indirect light cove system depicted in
(41) Referring to
(42) The angled drywall cove edge piece 850 includes an angled end bar 860, an upper lateral arm 870, a bottom lateral arm 880, and a lower lateral arm 890. The upper lateral arm 870, the bottom lateral arm 880, and the lower lateral arm 890 are substantially parallel to each other. The angled end bar 860 joins the upper lateral arm 870, the bottom lateral arm 880, and the lower lateral arm 890 at angle of other than 90. In an exemplary embodiment, each lateral arm forms an acute angle with the angled end bar 860 above the lateral arm and an obtuse angle with the angled end bar 860 below the lateral arm. The acute angle formed by the angled end bar 860 and each lateral arm may be any angle less than 90, preferably approximately 30-60, and more preferably approximately 45. The angled drywall cove edge piece 850 may be formed of a single piece of extruded metal. Alternatively, the angled drywall cove edge piece 850 may be made of multiple pieces.
(43) The upper lateral arm 870 extends from an upper portion of the angled end bar 860 short of the terminal end of the angled end bar 860. The upper lateral arm 870 includes key protrusions 872 on an upper face of the upper lateral arm 870, and a pin hole 874 on a lower face of the upper lateral arm 870. The key protrusions 872 match an indentation on corresponding compatible light fixtures which are installed above the angled drywall cove edge piece 850 to ensure that only compatible light fixtures are used. Incompatible light fixtures will not align with the key protrusions 872 and therefore not fit above the upper lateral arm 870. A pin may be inserted into the pin hole 874 of adjacent angled drywall edge pieces 850 to ensure alignment between the adjacent angled drywall edge pieces 850. The pin hole 874 may also serve as a vertical stop, similar to the vertical stop 324 described above. Alternatively, the pin hole 874 may be excluded and a vertical stop (not shown) may be included in its place.
(44) The bottom lateral arm 880 extends from the lower terminal end of the angled end bar 860. The bottom lateral arm 880 includes an upward-pointing end protrusion 882 and a lower protrusion 884. The lower protrusion 884 extends from the bottom lateral arm 880 parallel to the angled end bar 860. The bottom lateral arm 880 also includes a textured bottom 886. The textured bottom 886 may include a plurality of small ridges.
(45) The lower lateral arm 890 extends from the angled end bar 860 at a position between the upper lateral arm 870 and the bottom lateral arm 880. As described in more detail below, the distance between the upper lateral arm 870 and the lower lateral arm 890 will depend on the height of the ceiling beam 600 (
(46) The angled end bar 860 further includes a pair of beam connection hooks 862 between the upper lateral arm 870 and the lower lateral arm 890, a pair of splice plate connection hooks 864 above the upper lateral arm 870, and a pin hole 866 between the bottom lateral arm 880 and the lower lateral arm 890. As described in more detail below, the beam connection hooks 862 are used to attach the angled drywall cove edge piece 850 to an adjacent ceiling beam 600 (
(47) The angled drywall cove edge piece 850 is secured to structure by the wall suspension hanger 200, which extends below the upper lateral arm 870 and is attached to the upper lateral arm 870 by a fastening element 876 inserted between the key protrusions 872. In embodiments where the upper lateral arm 870 includes the pin hole 874, the bottom vertical arm 230 may contact the pin hole 874 to align the wall suspension hanger 200 and the angled drywall cove edge piece 850. In other embodiments where the upper lateral arm 870 does not include the pin hole 874 or other vertical stop, the bottom vertical arm 230 may or may not contact the angled end bar 860 to align the wall suspension hanger 200 and the angled drywall cove edge piece 850. The angled ceiling beam connector 550 is attached to the angled drywall cove edge piece 850 by first vertically aligning the two rounded corners 564 between the beam connection hooks 362 of the angled cove edge piece 350. The angled ceiling beam connector 550 is then rotated to vertically align the top surface 566 and the bottom surface 568 so that the top surface 566 and the bottom surface 568 engage with the beam connection hooks 862. The ceiling beam 600 attaches to the angled ceiling beam connector 550 by a plurality of fastening elements (not shown), such as screws, inserted through the screw holes 572 and through the web 620.
(48) Once the ceiling beam 600 is secured to the angled drywall cove edge piece 850, the drywall panel 800 may be secured to the ceiling beam 600. The drywall panel 800 is secured to the bottom of the flanges 630 of the ceiling beam 600 by drywall screws 810 which are screwed through the drywall panel 800 and the flanges 630. The drywall panel 800 is aligned by the bottom lateral arm 880, which offsets the end of the drywall panel 800 from the angled end bar 860. The end protrusion 882 provides a vertical stop to facilitate alignment of the drywall panel 800 with the bottom lateral arm 880. By offsetting the drywall panel 800, a drywall screw 810 may be affixed near the end of the drywall panel 800 without a risk of the drywall screw 810 piercing the angled end bar 860. The distance between the bottom lateral arm 880 and the lower lateral arm 890 is such that the bottom of the drywall panel 800 is substantially coplanar with the bottom of the bottom lateral arm 880.
(49) Once the drywall panel 800 is secured to the ceiling beam 600, joint compound (not shown) may be applied to the bottom of the drywall panel 800 to seal any joints or holes in the drywall panel (e.g., holes formed by the drywall screws 810, or a joint between two adjacent drywall panels 800 which are both secured to the same ceiling beam 600) in order to prepare the drywall panel 800 for painting or other finishing. The angled drywall cove edge piece 850 is adapted to facilitate the application of drywall joint compound. Specifically, the textured bottom 886 of the bottom lateral arm 880 creates better adherence of the joint compound to the trim edge piece. The lower protrusion 884 also creates a small lip which is flush with the joint compound after it is applied to the bottom lateral arm 880 and drywall panel 800. This integrated stop makes it easier for a contractor to create a sharp, clean edge at the end of the trim edge piece and maintain a consistent knife-edge visual.
(50) Certain preferred embodiments of indirect light coves for suspended ceiling systems have been described herein. Described above are various embodiments of indirect light cove systems including various combinations of elements. Each depicted embodiment includes a suspension hanger (i.e., either wall suspension hanger 200 or beam-to-beam suspension hanger 250), a cove edge piece (i.e., vertical cove edge piece 300, angled cove edge piece 350, or angled drywall cove edge piece 850), and a ceiling beam connector (i.e., vertical ceiling beam connector 500 or angled ceiling beam connector 550) which connects the cove edge piece to a ceiling beam. For example, the embodiment depicted in
(51) It will be apparent to one of ordinary skill in the art that these components may also be combined in various other iterations not expressly described herein. For example, an indirect light cove system according to the invention may include a beam-to-beam suspension hanger 250, vertical cove edge piece 300, and a vertical ceiling beam connector 500; a beam-to-beam suspension hanger 250, angled drywall cove edge piece 850, and an angled ceiling beam connector 550; or any other suitable combination. It is also to be understood that various modifications may be made to these described embodiments without departing from the spirit and scope of the invention. All such modifications and other embodiments are intended to be within the scope of the above description and in the following claims.