FILLING OF BOXES FOR VALUABLE DOCUMENTS

Abstract

The filling of value documents cassettes involves a cassette receiving device for receiving a value document cassette and a gripping device for transporting a value document stack from a value document container into the value document cassette. The apparatus optionally has a formatting device for the automatic alignment of a value document stack removed from the value document container before the stack is inserted in the value document cassette. A finger element is attached to the transport device of the gripping device, and besides the gripping device, the finger element is guided into the value document cassette before the value documents are inserted.

Claims

1.-15. (canceled)

16. An apparatus for filling a value document cassette, having a cassette receiving device for receiving a value document cassette, a gripping device for gripping a value document stack, a transport device for moving the gripping device, which is configured to remove a value document stack from a value document container with the aid of the gripping device, and to transport said stack to the value document cassette received in the cassette receiving device and insert it in the value document cassette, a control device for controlling the apparatus, in particular for controlling the transport device and the gripping device.

17. The apparatus according to claim 16, wherein the apparatus, in addition to the gripping device, has a finger element which is guided into the value document cassette for inserting the value document stack, wherein the finger element is attached in particular to the transport device of the gripping device or to the cassette receiving device.

18. The apparatus according to claim 17, wherein the apparatus has a traversing device by means of which the finger element is displaceable independently of the gripping device, wherein the traversing device is attached in particular to the transport device of the gripping device or to the cassette receiving device.

19. The apparatus according to claim 18, wherein the control device is adapted to control the traversing device such that the finger element is guided into the value document cassette and thereby positioned at the end of a value document stack disposed in the value document cassette, such that it flatly touches the upper side of the top-of-stack value document of the value document stack disposed in the value document cassette.

20. The apparatus according to claim 17, wherein the control device is configured to guide the finger element into the value document cassette with the aid of the traversing device at a point in time before the gripping device is guided into the value document cassette for inserting a value document stack.

21. The apparatus according to claim 17, wherein the control device is configured to pull the finger element out of the value document cassette again with the aid of the traversing device only when the gripping device already no longer touches the value document stack upon its being moved out of the value document cassette.

22. The apparatus according to claim 16, wherein the apparatus has a hold-down device which is adapted to hold back the value documents in the value document cassette when the finger element and/or gripping elements of the gripping device are pulled out of the value document cassette, wherein the hold-down device touches the upper edges at least of those value documents disposed in the value document cassette which are present in the value document cassette immediately next to the finger element and/or immediately next to the gripping elements.

23. The apparatus according to claim 16, wherein the cassette receiving device is configured such that the value document cassette received in the cassette receiving device is inclined obliquely backwards upon insertion of the value documents.

24. The apparatus according to claim 16, wherein the apparatus is configured such that the respective value document stack is introduced into the value document cassette by the gripping device such that it is moved into the value document cassette along a direction parallel to the surface of the value documents of a value document stack disposed in the value document cassette.

25. The apparatus according to claim 16, wherein the apparatus has a formatting device for the automatic alignment of a value document stack and the transport device is configured to transport a value document stack with the aid of the gripping device from the value document container to the formatting device and from the formatting device to the value document cassette received in the cassette receiving device.

26. The apparatus according to claim 25, wherein the formatting device has a bottom on which a value document stack to be formatted can rest, wherein the value documents of the value document stack inserted in the formatting device stand on the bottom of the formatting device with their edges, with their longitudinal edges.

27. The apparatus according to claim 25, wherein the formatting device has two mutually opposite movable side walls which can be moved simultaneously toward a value document stack inserted in the formatting device in order to match the positions of the side edges of the value documents of the value document stack to each other.

28. The apparatus according to claim 25, wherein the apparatus comprises a container receiving device for receiving at least one value document container, wherein the container receiving device, the cassette receiving device and the formatting device are stationary in the apparatus and are arranged immediately next to each other, wherein the formatting device is arranged between the container receiving device and the cassette receiving device.

29. The apparatus according to claim 28, wherein the gripping device is arranged above the arrangement of the container receiving device, the cassette receiving device and the formatting device and the control device and the transport device are configured to move the gripping device such that several value document stacks are transported consecutively from the value document container to the formatting device and from the formatting device to the value document cassette.

30. A method for filling a value document cassette with the aid of the apparatus according to claim 16, wherein the following steps are respectively carried out consecutively for several value document stacks: a) removing the respective value document stack from a value document container by the gripping device, b) optionally formatting the value document stack, wherein the respective value document stack removed from the value document container by the gripping device is inserted in the formatting device, is formatted in the formatting device and is subsequently removed again from the formatting device by the gripping device, c) inserting the value document stack removed by the gripping device in a value document cassette received in the cassette receiving device, wherein the steps a)-c) are repeated for several value document stacks contained in the same value document container or in different value documents containers.

Description

[0045] Further advantages, features and application possibilities of the present invention will result from the following description in connection with the figures. The figures are described as follows:

[0046] FIG. 1 an exemplary embodiment of an apparatus for filling value document cassettes with value documents,

[0047] FIG. 2 a-h stepwise the insertion of a value document stack in a value document cassette from above with the aid of the gripping device and employing a finger element,

[0048] FIG. 3 a-g the process of formatting a value document stack with the aid of a formatting device,

[0049] FIG. 4 a-b an example of a finger element configured as a roller finger,

[0050] FIG. 5 a-d stepwise the insertion of a value document stack from the side in a vertically arranged value document cassette employing a finger element and a hold-down device,

[0051] FIG. 6 a-e stepwise the insertion of a value document stack in a value document cassette from above employing a finger element and a hold-down device,

[0052] FIG. 7 the insertion of a value document stack in an obliquely backwardly inclined value document cassette,

[0053] FIG. 8 a further embodiment of a formatting device.

[0054] In FIG. 1, an example of an apparatus 50 for automatically filling a value document cassette 40 is shown. The apparatus 50 has a lockable housing 53, in which the automatic filling of a value document cassette 40 is carried out and in which a container receiving device 80, a cassette receiving device 41 for a value document cassette 40, a formatting device 10 and a gripping device 20 for gripping a value document stack 1 are arranged. The cassette receiving device is formed by optionally adjustable frame elements 41 which touch the value document cassette 40 on several sides of the cassette. The position of the frame elements 41 is chosen in accordance with the outer dimensions of the value document cassette 40 to be filled. For introducing the value document stacks 1, a side wall of the cassette 40 is opened.

[0055] The housing 53 of the apparatus 50 has a back wall and two transparent side walls 54 and a window that can be opened and is composed of two parts 56, 57, the window being opened for introducing the value document containers 81, 82 and the value document cassette 40. Before the start of the filling process, the window 56, 57 is locked, so that the housing 53 forms a protected tamper-proof space for the automatic filling process, which is observable from outside through the window 56, 57.

[0056] The value documents are delivered in value document containers 81, 82, which are introduced manually or automatically into the interior of the apparatus 50. The value document containers 81, 82 are placed on a receiving device 80 which, in this example, is configured to receive two document containers. The receiving device 80 has, for example, indentations matching the shape of the document container. The indentations can form an anti-twist protection and thus ensure that the document containers can be inserted only in the correct orientation. The cassette receiving device 41 can also have an anti-twist protection. Optionally, the document containers are locked with a lid, which is automatically taken off (not shown) by means of a corresponding device disposed inside the apparatus only after locking the apparatus.

[0057] The apparatus has a control device 51, which in this example is formed by a computer, which at the same time forms an operator interface for an operator. The operator can start the automatic filling process there and, optionally, change settings for the automatic filling process. The computer is programmed with corresponding software which controls the movement of the gripping device 20 for removing the value document stacks 1 from the value document containers 81, 82, for transporting the value document stacks into the formatting device 10, for removing the value document stacks 1 from the formatting device and inserting them in the value document cassette 40. Furthermore, the control device 51 controls the movement of the finger element 30 described below.

[0058] For example, several value document stacks 1 are first removed from the value document container 81 one after the other and inserted in the value document cassette 40 and, when the value document container 81 is empty, further value document stacks 1 from the value document container 82. When the value document cassette 40 is completely filled, it can be automatically locked in the interior of the apparatus and subsequently taken out of the apparatus 50. The remaining value documents of the value document container 81 can then be inserted in an empty value document cassette, which is subsequently inserted in the cassette receiving device 41. If the value document cassette 40 is to be used in an automated teller machine, the value documents inserted in the value document cassette 40 usually all have the same denomination.

[0059] Further, the apparatus 50 has a two-dimensionally displaceable transport device 55, which in this example is configured as an x-y table. In this manner, the gripping device 20 can be moved vertically (y-direction) and horizontally (x-direction) in order to remove a value document stack 1 from the value document containers 81, 82, to transport it to the formatting device 10 and to transport the formatted value document stack 1 from the formatting device 10 to the value document cassette 40 and insert it therein.

[0060] In addition to the gripping device 20, a further, only vertically displaceable traversing device 35 is attached to the transport device 55, which traversing device is displaceable independently of the transport device 55 vertically (y-direction). At the lower end of the traversing device 35, a finger element 30 is attached, which is employed when inserting the value document stacks 1 in the value document cassette 40. The finger element 30 can be lowered into the value document cassette 40 with the aid of the traversing device 35 already before the lowering of the gripping device 20, in order to hold or support a value document stack already present in the value document cassette 40, before the value document stack 1 is inserted by the gripping device 20.

[0061] The finger element 30 is employed, for example, in the case of a value document cassette 40 which has a spring-mounted lifting bottom 43 on which the value document stack 2 disposed in the cassette rests, cf. FIG. 1. On the upper side of the cassette, i.e. opposite the lifting bottom 43, a support element (slide 44) is attached to the cassette receiving device 41, which, by means of an actuator 70, is moved toward a value document stack 2 disposed in the value document cassette 40 and moves said value document stack against the spring force of the lifting bottom 43, cf. FIG. 2a. The value document stack 2 disposed in the cassette is held between the spring-mounted lifting bottom 43 and the slide 44.

[0062] However, also with differently configured document cassettes, which do not have a spring-mounted lifting bottom, a finger element 30 can be advantageous for inserting a value document stack 1 in order to prevent bulging or falling over of the value documents. With the aid of the finger element 30, a value document stack disposed in the cassette in which the value documents stand on their edge can be supported during the time in whichfor inserting a new value document stacka support element is temporarily detached from the value document stack in the cassette.

[0063] When a finger element 30 is employed, the following steps are performed consecutively for inserting a value document stack 1 in the value document cassette 40: [0064] If the value document cassette has a spring-mounted lifting bottom 43 on which the value document stack 2 disposed in the cassette rests, the lifting bottom 43 of the value document cassette is pressed back by the slide 44 disposed opposite the lifting bottom (to the left in FIG. 2a) so far that space is created for the value document stack 1 to be newly inserted by the gripping device 20, cf. FIG. 2b. [0065] The finger element 30, which in this example has two individual fingers 31, 32, is lowered vertically into the document cassette 40 with the aid of the traversing device 35, so that it flatly touches the upper side of a value document stack already disposed in the value document cassette and fixates the position of this value document stack 2 (optionally against the spring force of the lifting bottom 43), cf. FIG. 2c. [0066] The slide 44, which has held the value document stack 2 disposed in the cassette 40 against the spring force of the lifting bottom 43, is subsequently moved away from the value document stack 2. The finger element 30 now temporarily takes over the holding function of the slide 44 until the slide 44 takes over this holding function again after insertion of the respective value document stack 1, cf. FIG. 2d. [0067] The gripping device 20 (having two gripping elements 21, 22 in this example) which holds the value document stack 1 to be inserted is lowered into the value document cassette 40 with the aid of the transport device 55, such that the finger element 31, 32 is disposed between the value document stack 2 already disposed in the cassette and the value document stack 1 to be inserted, cf. FIG. 2e. [0068] The gripping elements 21, 22 of the gripping device 20 drive apart to release the value document stack 1 and to thereby deposit it in the value document cassette 40, cf. FIG. 2f. At about the same time, the slide 44 drives next to the finger element 30 toward the newly inserted value document stack 1 to hold this stack again. [0069] Subsequently, the gripping device 20 and the finger element 30 are moved out of the value document cassette 40 vertically upward, cf. FIG. 2g, 2h. In the case of a roller finger, the rollers of the finger element are rotated upon raising the finger element 30. In the case of a simple finger, a hold-down device is optionally employed to hold back the value documents. [0070] After the moving out of the gripping device 20 and of the finger element 30 from the value document cassette 40, the slide 44 can optionally be moved toward the newly inserted value document stack 1 in order to push this stack onto the value document stack 2 already disposed in the value document cassette and to merge the two value document stacks 1, 2 with each other. Alternatively, the merging of the two value document stacks 1, 2 can also be effected virtually automatically, through the elasticity of the value document stacks (bulging).

[0071] In FIG. 3a-g, the formatting of a value document stack in the formatting device 10 is shown. For receiving a value document stack 1 to be formatted, the formatting device 10 has a bottom 13, as well as two stationary side walls 14, 15 and two movable side walls 11, 12. At its upper side opposite the bottom, the formatting device is open, so as to be able to insert the value document stack from above.

[0072] In FIG. 3a, a value document stack 1 removed from the value document container by the gripping device 20 is shown, which stack is held between the gripping elements 21, 22. The gripping device 20 was moved downwards at the point in time of FIG. 3b in order to deposit the value document stack 1 on the bottom 13 of the formatting device 10, so that the value documents stand on their longitudinal edges. Subsequently, the two gripping elements 21, 22 drive apart somewhat to release the value document stack 1 (FIG. 3c). The value document stack 1 is then supported by the stationary side walls 14, 15.

[0073] For formatting the value document stack, the movable side walls 11, 12, which have been driven apart at the time of insertion, are moved toward one another with the aid of a motor 16 until the distance of the movable side walls corresponds to the length of the value documents (FIG. 3d). The edges of the value documents are shifted while doing so. When the positions of the value document edges are matched to one another, i.e. the value documents are aligned with one another, the value document stack is formatted. Before removing the formatted value document stack 1, the movable side walls are moved apart from each other (FIG. 3e). Subsequently, the gripping elements 21, 22 again approach each other in order to grip the formatted value document stack 1 (FIG. 3f) and to remove it again from the formatting device 10 (FIG. 3g). Subsequently, the formatted value document stack 1 is inserted in the supplied value document cassette 40 with the aid of the gripping device 20.

[0074] FIG. 8 shows a further embodiment example of a formatting device 10 which has only a bottom and one side wall standing perpendicular to it. The bottom 13 of the formatting device 10 is oriented obliquely to the horizontal (for example at least 30) and the side wall is arranged at the lower side of the bottom. When the gripping device 20 puts the value document stack 1 on the bottom 13 and the gripping elements 21, 22 are slightly moved apart to release the value document stack 1, the value documents slip along the bottom 13 toward the side wall due to gravity and are thus aligned at their (in FIG. 8 left) edge. If necessary, the slipping of the value document stack 1 can also be supported by vibrating or shaking the oblique bottom 13 and/or the side wall.

[0075] In FIG. 4a, b, a finger element 30 formed as a roller finger is shown, which in this example has two individual fingers 31, 32. FIG. 4a shows the front side and FIG. 4b shows the back side of the roller finger. Both on the front side and on the back side, the roller finger has a row of rollers 33, 34 at its end along its longitudinal direction. When a value document stack is inserted in the value document cassette, thus a first row of rollers 34 is disposed on the side of the roller finger facing the value document stack 1 and a second row of rollers 33 is disposed on the side of the roller finger facing the value documents 2 already disposed in the cassette. To keep the thickness of the roller finger low, rollers having a small diameter are preferred, for example having at most a diameter of 1 cm. The number of rollers in a row of rollers is at least 2.

[0076] Preferably, the rollers 33, 34 are actively rotated when pulling out the finger element 30 out of the value document cassette 40, so that the rollers roll on the surface of the top-of-stack value document. In this way, the frictional force between the finger element and the value documents adjacent to the finger element that is generated when pulling out the finger element is greatly reduced. In addition, the rollers can also be actively rotated when lowering the finger element into the cassette 40. The rotational speed of the rollers 33, 34 upon pulling the finger element 30 out of the value document cassette is preferably chosen such that the peripheral speed of the rollers 33, 34 corresponds to the translation speed of the finger element in its vertical upward movement. It is possible to choose exactly the same speed or, upon raising the finger element, the rollers 33, 34 can also be rotated slightly faster than the finger element is raised. The rollers belonging to the same row of rollers rotate at the same speed and are, for example, mechanically coupled with each other for this purpose. However, the rollers 33, 34 of the two rows of rollers are rotated in mutually opposite directions (the rollers 33 thus contrary to the rollers 34), so that the rollers on both sides of the finger element roll on the surface of the value documents. The rollers 33, 34 of the two rows of rollers can each be mechanically coupled to the vertical movement of the finger element 30, for example with the aid of a toothed rack 38 (shown only in FIG. 4a), so that the rollers are automatically rotated along upon the vertical movement of the finger element 30 with the correct direction and speed, cf. FIG. 4b.

[0077] FIG. 6a-e show an embodiment example in which four vertical rods, which are vertically movable by means of the traversing device 35, are employed as the finger element 30. For holding back the value documents in the value document cassette, a hold-down device 60 is used which has two L-shaped hold-down elements. One hold-down element 60 in each case has two vertical holes whose cross-section is slightly larger than the diameter of the rods. The two holes of an L-shaped hold-down element 60 surround two of the vertical rods, so that the respective hold-down element is freely movable along the two rods. In FIG. 6a, the 4 rods have been moved all the way down by means of the traversing device 35 in order to hold back the value document stack 2 already disposed in the value document cassette. The two L-shaped hold-down elements 60 rest on the upper edges of the value documents of the value document stack 1, which is to be inserted in the value document cassette 40. In FIG. 6b, the value document 1 stack has been lowered into the value document cassette 40 by means of the gripping elements 21, 22. Since the two L-shaped hold-down elements 60 rest on the upper edges of the value documents of the value document stack 1, the hold-down elements 60 slip down along the rods accordingly when the value document stack 1 is moved downwards by means of the gripping elements 21, 22. In FIG. 6c, the gripping elements 21, 22 have released the value document stack 1 again and have been moved back up. In FIG. 6d, the 4 rods were pulled upwards out of the value document cassette 40 by means of the traversing device 35 and, while doing so, have taken the two L-shaped hold-down elements 60 upwards as well. For these are mechanically coupled to the 4 rods via pins that protrude laterally from the rod at the lower end of the respective rod and thus avoid a slipping out of the two L-shaped hold-down elements 60 at the lower end of the rods. In FIG. 6e, the two value document stacks 1 and 2 have been pushed together by means of a slide 44 and thereby merged into one stack. As an alternative to the two L-shaped hold-down elements 60, one individual (wider) hold-down element 60 can also be used. Instead of 4 rods, 2 rods can also be used as the finger element 30.

[0078] In FIG. 5a-d, an embodiment example is shown, in which the value document cassette 40 is arranged vertically in a cassette receiving device 41 and the value documents lie on top of each other in the value document cassette 40. In this embodiment example, a finger element 30 and a hold-down device 60 are employed, both of which are attached to the transport device 55 of the gripping device 20 and are actively movable relative to the transport device 55 independently of each other (and independently of the gripping elements 21, 22). The finger element 30 is, for example, formed as a single piece and plate-shaped perpendicular to the drawing plane. In the embodiment example of FIG. 5a-d, the finger element 30 is employed for compressing a value document stack 2 disposed in a value document cassette 40, which stack is bulgy. The hold-down device 60 has, for example, two angle-shaped hold-down elements, one of which is disposed in front of the gripping elements 21, 22 in FIG. 5a-d, and one of which behind them, so that the value document stack 1 is held back on both sides of the gripping elements 21, 22 when the gripping elements 21, 22 are pulled out of the value document cassette 40.

[0079] The value document stack 1 was removed from a value document container 81 by the gripping elements 21, 22 of the gripping device 20, which container is disposed, for example, in the cassette receiving device 41 (not shown in FIG. 5a-d). Optionally, the side edges of the value documents of the removed value document stack 1 can have been aligned in a formatting device 10.

[0080] In FIG. 5 a, the finger element 30, which is disposed directly below the gripping element 21, has been guided into the value document cassette 40 and placed above the uppermost value document of the value document stack 2 there. Subsequently, the transport device 55 is moved downwards (see arrow) in order to compress the bulging value document stack 2 with the aid of the finger element 30 (cf. FIG. 5b). In FIG. 5c, the transport device 55 has then been moved to the left in order to introduce the value document stack 1 gripped by the gripping elements 21, 22 into the free space created above the finger element 30 in the upper part of the value document cassette 40. The hold-down device 60 is likewise moved to the left until it rests against the value document edges of both value document stacks 1, 2. The gripping elements 21, 22 are moved slightly apart for releasing the value document stack 1. Subsequently, the transport device 55 is moved to the right in order to pull the gripping elements 21, 22 out of the value document cassette 40. The finger element 30 is likewise pulled out of the value document cassette 40 (to the right). When pulling out the finger element 30, the hold-down device 60 holds the value documents of the two value document stacks 1, 2, which are disposed in the vicinity of the finger element 30, in the value document cassette 40, so that they are not pulled out along with the finger element 30 by friction, cf. FIG. 5d.

[0081] FIG. 7 shows a simple embodiment example in which a finger element 30 is dispensed with. It can be used if the value document stack is not or hardly bulgy, for example when said stack is composed of little used or freshly printed value documents, and the value document stack 2 is not pressed upward either by a spring-mounted lifting bottom. A hold-down device 60 can likewise be dispensed with in the embodiment example of FIG. 7. In order to prevent the entrainment of value documents, in the embodiment example of FIG. 7, the value document cassette 40 is received in a cassette receiving device 41 in which the value document cassette 40 is inclined obliquely backwards, so that the value document stack is pressed against both the bottom and against one back wall of the value documents cassette by its gravity. In comparison to the vertical arrangement of the value document cassette 40, the value document-document stack to be inserted can simply slide down from the lower gripping element 21 due to its gravity and can thus be dropped into the value document cassette 40. In comparison to the horizontal arrangement of the value document cassette 40, the oblique arrangement is advantageous, since the upper end of the value document stack 2 does not need to be supported due to the gravity of the value documents.

[0082] If necessary, however, a hold-down device 60 can also be used in the embodiment example of FIG. 7 for holding back the value documents when pulling out the gripping elements 21, 22. In addition, a particularly low-friction material can be employed for the gripping elements 21, 22.