Device and a method for gear shift coordination
10962106 · 2021-03-30
Assignee
Inventors
Cpc classification
F16H61/0437
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
B60Y2200/90
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
F16H2306/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
B60K6/52
PERFORMING OPERATIONS; TRANSPORTING
B60W10/04
PERFORMING OPERATIONS; TRANSPORTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
F16H2708/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/354
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16H61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
B60K17/354
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a drive arrangement for a vehicle and a method for gear shifting in a vehicle. The drive arrangement (5) comprises at least a first drive axle (10, 20, 30) operatively connected to a first gear box (11) and a first propulsion unit (12). The drive arrangement (5) further comprises a second gear box (21) and a second propulsion unit (22) operatively connected to the first drive axle (10) or to an optional second drive axle (20, 30). The drive arrangement (5) further comprises at least one electronic control unit (ECU) adapted to govern gear transmission of the first and the second gear boxes (11, 21). The electronic control unit (ECU) is configured to automatically select between shifting gear on the first and the second gear boxes (11, 21) simultaneously, or sequentially. The drive arrangement and the method provides for a very versatile drive arrangement and gear synchronization providing comfort for the driver and the passengers as well as improved vehicle dynamics.
Claims
1. A drive arrangement for a vehicle, said drive arrangement (5) comprising at least a first drive axle (10, 20, 30) operatively connected to a first gear box (11) and a first propulsion unit (12), said drive arrangement (5) further comprising a second gear box (21) and a second propulsion unit (22) operatively connected to said first drive axle (10) or to an optional second drive axle (20, 30), said drive arrangement (5) further comprising at least one electronic control unit (ECU) adapted to govern gear transmission of said first and said second gear boxes (11, 21), characterized in that said drive arrangement comprises at least one sensor (37) and said electronic control unit (ECU) is operatively connected to said at least one sensor (37), said at least one sensor (37) is adapted to detect a prevailing condition for simultaneous gear shifting or a prevailing condition for sequential gear shifting, said electronic control unit (ECU) is configured to automatically select simultaneous gear shifting on said first and said second gear boxes (11, 21) if the prevailing condition for simultaneous gear shifting is detected, said electronic control unit (ECU) is configured to automatically select sequential gear shifting on said first and said second gear boxes (11, 21) if the prevailing condition for sequential gear shifting is detected, wherein said prevailing condition for simultaneous gear shifting is one or more of the following conditions: vehicle is free rolling; high propulsive torque is applied on a low gear and subsequently no propulsive torque is applied, or vehicle is in a stand still position, and wherein said prevailing condition for sequential gear shifting is one or more of the following conditions: vehicle is turning and propulsive torque is applied; vehicle sensors indicate a tyre friction below a predetermined value or threshold level; vehicle is accelerating, or vehicle is decelerating.
2. The drive arrangement according to claim 1, wherein a second drive axle (20) is operatively connected to said second gear box (21) and said second propulsion unit.
3. The drive arrangement according to claim 1, wherein said first and said second gear boxes (11, 22) are stepped transmission gear boxes.
4. The drive arrangement according to claim 1, wherein said propulsion units (12, 22) are electrical motors.
5. The drive arrangement according to claim 1, wherein said drive arrangement comprises at least a third drive axle (30), said third drive axle is operatively connected to a third gear box (31) and a third propulsion unit (32).
6. The drive arrangement according to claim 5, wherein said electronic control unit (ECU) is configured to shift gear on at least said first and said second gear boxes (11, 21) simultaneously and sequentially thereafter shift gear on said third gear box (31).
7. The drive arrangement according to claim 5, wherein said electronic control unit (ECU) is configured to shift gear on said third gear box (31) and sequentially thereafter shift gears on said first and said second gear boxes (11, 21) simultaneously.
8. The drive arrangement according to claim 5, wherein said electronic control unit (ECU) is configured to selectively shift gear on a pair of gear boxes (11, 21, 31) simultaneously.
9. The drive arrangement according to claim 1, wherein said prevailing condition is based on one or more of the following conditions; acceleration, retardation, vehicle speed, amount of propulsive torque applied, gear status, vehicle dynamics, ambient environment conditions, steering angle, joint angle, amount of applied brake torque or the like.
10. The drive arrangement according to claim 1, wherein said at least one sensor is one or more sensors selected from the list of; LIDAR, sonar, radar, IR, camera, GPS device, temperature sensor, tilt sensor, accelerometer, gyrometer, autonomous vehicle drive sensors, steering sensor such as combo sensor steering-torque, HVAC sensor, throttle position sensor, transmission sensor, brake position sensor, headlight range sensor, steering angle sensor, chassis level sensor, brake wear sensor, mirror sensor, passive wheel speed sensor, accelerator pedal angle sensor, cross traffic alert, radar such as rear or front radar, rear or front laser radar, tire pressure sensor, collision sensor, pedestrian warning IR sensor, front object radar, drowsiness sensor, ASCD, front object camera, night vision, lane departure sensor, energy storage monitoring unit, GPS, DGPS, 802.11p based sensor, front camera, rear camera, side camera, wheel encoder, ultrasonic sensor, gyroscope, transmission sensor, coolant sensor, oxygen sensor, mass or vane air flow sensor, speed sensor, EGR position sensor, engine oil and temperature sensor, or the like.
11. The drive arrangement according to claim 1, wherein said prevailing condition is determined as a condition imposed on said vehicle within a predetermined amount of time such as within 10 seconds, 5 seconds or 3 seconds.
12. The drive arrangement according to claim 1, wherein said first drive axle (10) is a front steering axle and said second drive axle (20) is a first rear axle.
13. The drive arrangement according to claim 12, wherein if said drive arrangement comprising an additional third drive axle (30), said third drive axle is a second rear axle (30).
14. The drive arrangement according to claim 1, wherein at least said first and said second drive axles (10, 20) are parallel drive axles.
15. The drive arrangement according to claim 1, wherein at least said first and said second drive axles (10, 20) are each operatively connected with a first and a second wheel (15, 16, 25, 26).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples. In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(10)
(11)
(12) As will be understood when reading the disclosure, the vehicle may be provided with one or more drive axles. The vehicle shown in
(13) The vehicle 1 further comprises an electronic control system 30. The drive arrangement 5 is configured to automatically select between shifting gear on the first and the second gear boxes 11, 21 simultaneously, or sequentially. The drive arrangement 5 thus permits the vehicle 1 to be driven by both the propulsion units 12, 22 simultaneously or separately. The drive arrangement 5 further enables an automated selection between the gear shifting functions; shifting gear on the first and the second gear boxes simultaneously, or sequentially. In practise the drive arrangement can prompt the gear boxes to shift gear simultaneously or sequentially.
(14) The electronic control system 30 is shown in
(15) An electronic control unit, hereafter referred to as ECU, is operatively connected to the gear boxes 11, 12 so as to govern gear shifting. In
(16) The vehicle sensor(s) 37 is adapted to provide the ECU with data concerning the vehicle status, the ambient environment, vehicle position, and positions of other vehicles for example. The data may be used to determine an appropriate time or scenarios at which the ECU should select a simultaneous gear shifting over a sequential gear shifting or vice versa, or if the ECU should select between a simultaneous gear shifting and a sequential gear shifting. The data may also be used to determine one or more scenarios which trigger simultaneous or sequential gear shifting.
(17) The vehicle sensors 37 may be one or more selected from; steering sensor such as combo sensor steering-torque, HVAC sensor, throttle position sensor, transmission sensor, brake position sensor, headlight range sensor, steering angle sensor, chassis level sensor, brake wear sensor, mirror sensor, passive wheel speed sensor accelerator pedal angle sensor, cross traffic alert, radar such as rear of front radar, rear or front laser radar, tire pressure sensor, collision sensor, pedestrian warning IR sensor, front object radar, drowsiness sensor, ASCD, front object camera, night vision, lane departure sensor, energy storage monitoring unit, GPS, DGPS, 802.11p based sensor, LIDAR, front camera, rear camera, side camera, wheel encoder, on-board unit, emaps, ultrasonic sensor, gyroscope, transmission sensor, coolant sensor, oxygen sensor, mass or vane air flow sensor, speed sensor, EGR position sensor, engine oil and temperature sensor, or the like.
(18) The communication unit 38 is arranged to provide communication capabilities with third parties such as back bone servers, vehicle to vehicle communication, Heavy Vehicle Network Communication and the like. The communication unit may operate via GSM/GPRS communication, Wi-Fi, blue tooth, Dial-up, DSL, broadband, FR-ID, 802.11b, 802.11a/g, 802.11n, UWB (radio frequency), cellular networks such as 3G, 4G, 5G or the like.
(19)
(20) With reference to
(21) Sequential gear shifting enables the drive arrangement 5 to shift gear on one gear box at the time. The vehicle 1 may thus be put in a sequential gear shifting mode. Optionally, when shifting gear sequentially, the first propulsion unit 12 can be operated to generate propulsive torque on the first drive axle 10, as the gear is changed on the other drive axle, i.e. the second drive axle 20. This will balance the torque loss on the second drive axle 20 when shifting gear on the second gear box 21 and provide a smooth comfortable gear transmission for the driver. In a similar manner, the second propulsion unit 22 can be operated to generate propulsive torque on the second drive axle 20 as the gear is changed on the first gear box 11. These operations are performed sequentially and enable the vehicle 1 to be propelled in a smooth and comfortable manner during gear shifting. The gears may be sequentially shifted up, down, neutral to gear, or gear to neutral, forward or reverse.
(22) The drive arrangement 5 also enables a simultaneous gear shifting, as compared to the sequential gear shifting disclosed above. During simultaneous gear shifting, the gears of first and the second gear boxes 11, 21 are shifted at the same time. As the gears are shifted simultaneously, the propulsive torque applied on the drive axles 10, 20 will be applied simultaneously and will affect the vehicle 1 in a different manner as compared to a sequential gear shifting. Just as a matter of example, a vehicle may be perceived to jerk as the propulsive torque is applied simultaneously on both drive axles 10, 20. The gears may be shifted up, down, neutral to gear, or gear to neutral, forward or reverse.
(23) The drive arrangement 5 enables an automated selection between the two gear shifting principles, and thus a drive arrangement which may shift gears both simultaneously and sequentially. The selection between simultaneous gear shifting and sequential gear shifting may be based on one or more parameters. Such one or more parameters maybe provided by one or more sensors such as the vehicle sensors 37 (shown in
(24)
(25) Just like the other embodiments disclosed above, the drive arrangement 5 permits the vehicle 1 to be driven by all of the propulsion units 12, 22, 32 simultaneously, separately or pair wise. The drive arrangement 5 further enables an automated selection between the gear shifting functions; shifting gear on the drive axles simultaneously, or sequentially. In practise the drive arrangement 5 can prompt the gear boxes to shift gear simultaneously or sequentially. In the shown embodiment, the vehicle 1 comprises three drive axles. When having more than two drive axles, e.g. three drive axles as shown in the
(26) Just as a matter of example, the gear shifting can be performed pair wise, i.e. shifting gear on two drive axles at a time and sequentially afterwards, or before, shifting gear on the remaining drive axle. The second and the third drive axles 20, 30 may be selected for simultaneous gear shifting while the first drive axle 10 may be selected for sequential gear shifting, i.e. before or after the simultaneous gear shifting of the second and the third drive axles 20, 30. The drive arrangement 5 thus enables a wide variety of gear shifting which may be selected between in different scenarios or situations to gain the best performance from the vehicle 1.
(27)
(28) Just as a matter of example, gear shifting can be performed pair wise, i.e. shifting gear on two gear boxes at a time and sequentially afterwards, or before, shifting gear on one or more of the remaining gear boxes. It is further possible to select one vehicle body 3, 4, 4 to perform a simultaneous gear shifting of all the vehicle body's gear boxes, with the other vehicle bodies perform a sequential gear shift. With reference to
(29) Just as matter of example, according to an aspect, when having a plurality of drive axles, a vehicle can be made to perform a sequential simultaneous gear shift, i.e. a first set of gear boxes perform a simultaneous gear shift and a second set of gear boxes perform a simultaneous gear shift. For an articulated vehicle this may be implemented by the first vehicle body performs a simultaneous gear shift and the second vehicle body sequentially thereafter performs a simultaneous gear shift. For a bi-articulated vehicle the first vehicle body may perform a simultaneous gear shift, sequentially after, the second vehicle body performs a simultaneous gear shift and sequentially after the third vehicle body performs a simultaneous gear shift.
(30) According to an aspect, the present invention also relates to a method for shifting gear in a vehicle. Further different scenarios will be described at which the disclosure will be better understood. As mentioned above, the electric control system, such as the electric control system 30 disclosed above, may be used to determine or select an appropriate scenario or parameter which may be used to trigger the selection of simultaneous or sequential gear shifting, i.e. an automatic selecting between shifting gear on at least a first and a second drive axle simultaneously, or sequentially.
(31)
(32) At step 110, data input, such as sensor input, is received from available sensors and/or communication servers. For example, the vehicle sensors may continuously communicate output signals to the ECU of the vehicle and/or the ECU of the drive arrangement, or search for pre-set parameters.
(33) At step 120 the ECU evaluates the input data and determines if data input corresponds to a prevailing condition or is indicative of a prevailing condition.
(34) If No, at step 130, the ECU does not change or modify the how the gears are shifted, i.e. the gear shift mode is not changed. The method may iterate continuously or intermittently at selected intervals.
(35) If yes, at step 140, the ECU initiates new rules for gear switching, i.e. the gear shift mode is changed.
(36) Different scenarios will be disclosed below as non-limiting examples of how the ECU may operate at step 120 and how the gear shift mode selection may be performed.
(37) Scenario 1
(38) If the driver imparts a continuous increasing propulsive torque, a sequential gear shifting may be selected. This will impart a comfortable and smooth acceleration for the driver. No jerk, or an acceptable jerk, will be recorded and/or perceived.
(39) Scenario 2
(40) If a driver imparts a high level of propulsive torque, i.e. substantially maximizing the imparted propulsive torque, or at least 50% of maximum, at e.g. a low gear, and thereafter reduces the imparted propulsive torque to substantially zero, it may be assumed that the driver do not wish to increase the propulsive torque any further. In such as case, the ECU determines that a simultaneous gear shift is to be selected. A simultaneous gear shifting will in this scenario not affect the comfort of the driver. As substantially no propulsive torque is imparted, no jerk, or an acceptable jerk, will be recorded and/or perceived.
(41) Scenario 3
(42) If the vehicle is in a stand still position, i.e. vehicle speed is zero, and the original gear is neutral for example, a simultaneous gear shift may be selected. It has been found that from a stand still position no jerk, or an acceptable jerk, will be recorded and/or perceived.
(43) Scenario 4
(44) If the driver is braking either using the propulsion unit(s) or brakes, sequential gear shifting may be selected. Once reaching zero speed, simultaneous gear shifting may be selected, see scenario 3.
(45) Sequential gear shifting may be selected due to vehicle dynamic reasons. This may improve the vehicle stability and how the vehicle performs on the road. Sensors which have been deemed specifically important are steering angle sensors, wheel axle load sensors such as the pressure in the dampeners, environmental sensors such as temperature and road and tyre friction sensors.
(46) Scenario 5
(47) If the vehicle is accelerating while turning, e.g. while turning above a predetermined steering angle, sequential gear shifting may be selected. This may prevent the vehicle from losing grip on the road surface due to a smooth gear shifting and thus a more smoothly imparted propulsive torque.
(48) Scenario 6
(49) If the vehicle is accelerating while turning e.g. if the road condition has been determined to be less favourable from a tyre friction point of view may prompt sequential gear shifting. Less favourable road conditions which may affect the tyre friction negative may be due to ice, snow, rubble, oil, or water on the road for example. Sequential gear shifting may thus be selected. This may prevent the vehicle from losing grip on the road surface due to a smooth gear shifting and thus a smoother imparted propulsive torque.
(50) Scenario 7
(51) If the vehicle is eco-rolling, i.e. free-rolling, sequential gear shift may be selected if the driver is driving on a horizontal road or if speed or acceleration is not prioritized. If the vehicle is free-rolling in a predetermined vehicle speed and it is predicted that the vehicle will accelerate or that a relatively high propulsive torque will be applied within short e.g. based on information from sensors provided to the ECU, a simultaneous gear shift may be selected.
(52) The drive arrangement may in this manner select between gear shifting simultaneously or sequentially as a function of a prioritized parameter. Just as a matter of example, if a smooth acceleration or an even propulsive torque is prioritized, a sequential gear shift is selected. If speed is prioritized, a simultaneous gear shift may be selected.
(53)
(54) At step 200 the ECU selects a sequential gear shifting, e.g. based on the input data at step 120 of
(55) As step 210, the ECU determines the sequence in which the gear boxes should be shifted. For example, if the drive arrangement comprises a first, a second and a third gear box, the sequence in which respective gear box shifts gear may be determined based on the input data e.g. based on input from at least one sensor. Just as a matter of example, the gear boxes may be governed to shift gear in order. The first gear box shifts gear first, the second gear box shifts gear secondly and so forth. The gear boxes may be governed to shift gear in reversed order; the n gear box shifts first, the n1 gear box shifts secondly, and the first gear box shifts last, i.e. n2 if the drive arrangement comprises three gear boxes. As can be gleaned, the gear boxes may be governed to shift gear in a propagating pattern starting either from the first gear box, the last gear box, or any gear box there between such as by starting by the second gear box in the example mentioned above.
(56) Gear boxes may optionally be gear shifted in pairs. Referring again to the example above, if the drive arrangement comprises a first, a second and a third gear box, the gear boxes may shift gear in a 2+1 sequence or a 1+2 sequence. Hence the gear boxes may be shifted sequentially while shifting at least two gear boxes simultaneously, e.g. like a (n+1)+1 or a 1+(n+1) sequence were n=1, 2, 3, 4, 5, 6, 7, 8 or more. As is understood from the above, substantially any sequence for sequential gear shifting may be selected.
(57) As mentioned above, the sequence in which respective gear box shifts gear may be determined based on input data e.g. based on input from at least one sensor.
(58) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. Just as a matter of example, instead of having planetary gear transmissions or standard step transmissions as mentioned above, other types of transmissions which permit control of gear shifting may be used.