WIRE BRACE
20210091553 ยท 2021-03-25
Inventors
Cpc classification
H02G11/00
ELECTRICITY
F16L3/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2221/00
PERFORMING OPERATIONS; TRANSPORTING
B64C1/406
PERFORMING OPERATIONS; TRANSPORTING
B64D47/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
H02G11/00
ELECTRICITY
B64D47/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A wire brace including two interconnected arms identical to each other, each having a first end having a first connection member, a second end opposed to the first end and having a second connection member complementary to the first connection member, and an engagement portion intermediate the first and second ends and including at least one tie member configured to surround and engage a wire. Also, a wire brace having first and second arms each with an engagement portion configured to be secured to a wire, and an end including a connection member. The connection members are removably engageable to each other in at least first and second alternate configurations; in the first configuration, the arms maintain a relative orientation at a first angle from each other, and in the second configuration, the arms maintain a relative orientation at a second angle different from the first angle.
Claims
1. A wire brace comprising: a first arm including a first engagement portion configured to be secured to a wire, the first arm having an end including a first connection member; a second arm including a second engagement portion configured to be secured to the wire, the second arm having an end including a second connection member complementary to the first connection member; wherein the first and second connection members are removably engageable to each other in at least first and second alternate configurations, wherein in the first configuration, the first and second arms maintain a relative orientation at a first angle from each other, and in the second configuration, the first and second arms maintain a relative orientation at a second angle from each other, the second angle being different from the first angle.
2. The wire brace as defined in claim 1, wherein the first and second arms are identical to each other.
3. The wire brace as defined in claim 1, wherein the first and second connection members are complementary shaped so as to define a non-rotatable engagement.
4. The wire brace as defined in claim 3, wherein the first connection member is a female connection member and the second connection member is a male connection member, the male and female connection members having a polygonal shape.
5. The wire brace as defined in claim 1, wherein: the first arm has an opposed end including a third connection member identical to the second connection member of the second arm; and the second arm has an opposed end including a fourth connection member identical to the first connection member of the first arm.
6. The wire brace as defined in claim 5, further comprising an end link including a connection flange, the end link having an additional connection member removably engageable to the third connection member in at least first and second alternate link configurations, wherein in the first link configuration, the first arm maintains a relative orientation at a third angle from the connection flange, and in the second link configuration, the first arm maintains a relative orientation at a fourth angle from the connection flange, the third angle being different from the fourth angle.
7. The wire brace as defined in claim 1, wherein the first engagement portion is defined by a portion of the first arm having at least two longitudinally spaced apertures extending therethrough, the second engagement portion is defined by a portion of the second arm having at least two longitudinally spaced apertures extending therethrough, the first and second engagement portions each further comprising a respective tie member looped through each aperture for surrounding the wire.
8. An assembly including the wire brace as defined in claim 1 with the first and second connection members engaged to each other in the first configuration, and further comprising a wire secured to the first and second engagement portions, the wire brace maintaining a predetermined radius of curvature in a portion of the wire proximate the first and second connection members.
9. A wire brace including two arms connected to each other, the arms being identical to each other, each of the arms comprising: a first end having a first connection member; a second end opposed to the first end, the second end having a second connection member complementary to the first connection member; and an engagement portion intermediate the first and second ends, the engagement portion including at least one tie member configured to surround and engage a wire.
10. The wire brace as defined in claim 9, wherein the first connection member is a female connection member and the second connection member is a male connection member, the male and female connection members having a polygonal shape.
11. The wire brace as defined in claim 9, wherein each of the at least one tie member is looped through at least one respective aperture defined through the arm.
12. The wire brace as defined in claim 9, wherein the arms are directly connected to each other, the first connection member of a first one of the arms and the second connection member of a second one of the arms being removably engaged to each other with the arms maintaining a relative orientation at a first angle from each other, and wherein the first connection member of the first one of the arms and the second connection member of the second one of the arms are engageable to each other in an alternate configuration with the arms maintaining a relative orientation at a second angle from each other, the second angle being different from the first angle.
13. The wire brace as defined in claim 12, wherein the first and second connection members are complementary shaped so as to define a non-rotatable engagement.
14. The wire brace as defined in claim 12, further comprising an end link including a connection flange, the end link having an additional connection member removably engaged to the second connection member of the first one of the arms with the first one of the arms maintaining a relative orientation at a third angle from the connection flange, and wherein the end link is removably engageable to the second connection member of the first one of the arms in an alternate configuration with the first one of the arms maintaining a relative orientation at a fourth angle from the connection flange, the fourth angle being different from the third angle.
15. An assembly including the wire brace as defined in claim 12, further comprising a wire secured to the engagement portion of each one of the arms, the wire brace maintaining a predetermined radius of curvature in a portion of the wire proximate the first connection member of the first one of the arms and the second connection member of the second one of the arms.
16. The wire brace as defined in claim 9, wherein the arms are connected to each other via an intermediate link including third and fourth connection members spaced apart from each other, the third connection member being pivotally and removably engaged to the first connection member of a first one of the arms, the fourth connection member being pivotally and removably engaged to the second connection member of a second one of the arms, the intermediate link defining an articulated connection between the arms allowing a variation in a relative orientation of the arms.
17. The wire brace as defined in claim 16, further comprising an end link including a connection flange, the end link having an additional connection member pivotally and removably engaged to the second connection member of the first one of the arms, wherein the end link is configured to define an articulated connection allowing a variation in a relative orientation of the first one of the arms with respect to the connection flange.
18. The wire brace as defined in claim 16, wherein the first connection member is a female connection member and the second connection member is a male connection member, the first and second connection members having a similar polygonal shape, and wherein the third connection member is a male connection member and the fourth connection member is a female connection member, the third and fourth connection members having a circular shape.
19. An assembly including the wire brace as defined in claim 16, and further comprising a wire secured to the engagement portion of each of the arms so as to allow a relative sliding movement of the wire along a longitudinal axis of the wire, the wire having an overall length greater than a combined length of the arms and of the intermediate link, the wire defining a loop of extra wire material between the arms.
20. A method of maintaining a predetermined radius of curvature in a wire, the method comprising: preforming the wire to include a curved section having the predetermined radius of curvature, including engaging the wire to a brace maintaining the predetermined radius of curvature in a self-supporting manner; installing the wire while the wire remains engaged to the brace; and leaving the wire engaged to the brace during use of the wire.
21. The method as defined in claim 20, wherein installing the wire includes attaching the brace to an element adjacent the installed wire.
Description
DESCRIPTION OF THE DRAWINGS
[0021] For a better understanding of the present invention, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] Referring to the drawings and more particularly to
[0034] The aircraft 1 includes multiple wires interconnecting interacting systems, for example to transmit power and/or commands. It is understood that the term wire as used herein is intended to include, while not being limited to, electrical wires, fiber optic cables, wire harnesses, hydraulic lines, and any other type of flexible filament or tube used to transmit signals, light, electricity, fluid, etc. In a particular embodiment, the wires have a minimum bend radius which is determined by multiple factors, for example the type of wire, the structural supports available to support the wire once installed, the allowable stress on the wire and/or the allowable stress on the connectors of the wire. Each connector is typically engaged to a respective element of the aircraft (e.g. system, control panel, control unit, sensor).
[0035] When a wire is manufactured, a preforming step may be performed to position the wire in a bended (curved) state corresponding to the bent position of the wire after installation and during use; this preforming curves the wire at a radius larger to or equal to its minimum bend radius. This may be done, for example, by engaging the wire with a bending template. The wire however needs to be disengaged from the bending template before installation, and accordingly maintaining the bent configuration until, during, and/or after installation may be difficult.
[0036] The present disclosure provides for a wire brace which in a particular embodiment may replace the template during preforming of the wire. The wire brace however remains on the wire during installation and subsequent use. Accordingly, the wire brace allows for preforming of the wires during manufacturing, and for maintaining the performed shape during installation and subsequent use, so that the bent configuration of the wire with the curve(s) defined at a radius larger to or equal to its minimum bend radius is maintained at installation and during use, and for example throughout the life of the wire. This may increase the long term reliability of the wire by reducing or eliminating stress on the wire and/or connectors.
[0037] In another embodiment, the wire brace may provide a guide for service loops in the wire during movement of the wire after installation, for example for maintenance operations.
[0038] Referring to
[0039] In a particular embodiment, the arms 12a, 12b are made of nylon. It is however understood that any other suitable material may alternately be used, including, but not limited to, wood, suitable polymers, and suitable metals. The arms 12a, 12b are preferably made of a light weight material so as to minimize the weight impact of the use of the wire brace 10. In a particular embodiment, the wire brace 10 is lighter than prior fixed mechanical brackets attached to the aircraft structure and previously used to guide the wire and attempt to maintain its bent shape.
[0040] The connection members 16f, 16m are removably engageable with each other in at least two, and in a particular embodiment more than two, different configurations, with each configuration defining a different angle 8 between the two arms; an alternate configuration is illustrated by the dotted lines in
[0041] Referring to
[0042] In the embodiment shown, and as can be best seen in
[0043] In the embodiment shown, each end 18, 20 has a reduced thickness with respect to the engagement portion 14, for example half the thickness of the engagement portion 14, and is configured so that when assembled, the outer surfaces of the arms 12a, 12b are aligned; accordingly, each arm 12a, 12b is substantially Z shaped.
[0044] In the embodiment shown, the engagement portion 14 of each arm 12a, 12b is defined by a portion of the arm intermediate the two ends 18, 20, which includes two pairs of apertures 22 defined therethrough; the pairs are spaced apart along a longitudinal direction L of the arm, while the apertures 22 of a same pair are spaced apart along a direction perpendicular to the longitudinal direction. Although apertures 22 with closed perimeters are shown, it is understood that alternately the apertures 22 may have an open perimeter, e.g. be defined as notches on a surface of the arms; more or less apertures could also be provided. Alternately, each pair of apertures 22 could be replaced by a single aperture.
[0045] Referring back to
[0046] Each tie member 24 may be any suitable type of tie member, including, but not limited to, a cable tie having a tape section with teeth engaging a pawl in a head at the opposed end so as to form a ratchet connection, a heat shrink sleeve, a lacing cord, etc. The tie member may engage the wire 8 in a removable/detachable manner, or alternately may engage the wire 8 in a permanent manner, i.e. a manner necessitating breaking of the tie member 24 and/or the arm 12a, 12b to detach the wire 8 from the arm 12a, 12b.
[0047] Still referring to
[0048] Although only two interconnected arms 12a, 12b are shown, it is understood that the wire brace 10 may alternately include more than two interconnected arms 12a, 12b. The wire brace may include additional members engaged to the arms 12a, 12b, for example engaged to one or both of the arms 12a, 12b at their distal end 18, or defining the connection between the two arms 12a, 12b, as will be further detailed below.
[0049] Referring to
[0050] In the embodiment shown where the two arms 12a, 12b are identical, the first arm 12a (rightmost arm in the Figure) has its female connection member 16f engaged with the male connection member 16m of the second arm 12b. The distal end 18 of the first arm 12a accordingly includes a male connection member 16m; the end link 28 connected to the first arm 12a is thus a female end link, including a female connection member 17f snuggly receiving the male connection member 16m of the first arm 12a. The distal end 18 of the second arm 12b includes a female connection member 16f; the end link 26 connected to the second arm 12b is thus a male end link, including a male connection member 17m snuggly received in the female connection member 16f of the second arm 12b.
[0051] Each end link 26, 28 is removably engageable with the respective arm 12a, 12b in at least two, and in a particular embodiment more than two, different configurations, with each configuration defining a different angle 6 between the arm 12a, 12b and the connection flange 30 of the respective end link 26, 28 (and accordingly, the element of the aircraft that the link is engaged to). In each configuration, the arm 12a, 12b and the respective end link 26, 28 maintain the corresponding relative orientation in a self-supporting manner, i.e. the connection members 16f, 17m and 16m, 17f define a rigid, non-rotatable connection between the arm 12a, 12b and the respective end link 26, 28.
[0052] An exemplary embodiment for the male end link 26 is shown in
[0053] An exemplary embodiment for the female end link 28 is shown in
[0054] It is understood that alternately, the two arms 12a, 12b may not be identical, and/or may include different types of connection members; the end links 26, 28 are accordingly configured to as to be able to engage the distal ends of the arms 12a, 12b while maintaining the relative orientation of the respective arm in a non-rotatable and self-supporting manner.
[0055] The end link(s) 26, 28 attached to the arms 12, 12b allow for installation of the wire brace 110, and the wire 8 engaged thereto, in a predetermined orientation with respect to the aircraft structure. The wire brace 110 thus maintains the predetermined radius of curvature R set during preforming throughout installation and use, while at the same time serving as a support to attach the wire 8 to the element(s) of the aircraft. In a particular embodiment, the wire brace 110 with the end links 26, 28 may be used as an adjustable longitudinal support for the wire 8.
[0056] Referring to
[0057] In this articulated embodiment, the wire 8 is secured to the engagement portion 14 of each of the arms 12a, 12b, but with the tie members 24 sufficiently loose so as to allow sliding of the wire 8 relative to the arms 12a, 12b along a longitudinal axis of the wire 8. The wire 8 has an overall length greater than a combined length of the arms 12a, 12b and of the links 38, 40, so as to define a loop 8 of extra wire material between the arms 12a, 12b. In a particular embodiment, the wire brace 210 with the pivotable end link 40 and intermediate link 38 may be used as a service loop guide, e.g. to guide the extra wire material upon displacement of the wire 8, for example during maintenance.
[0058] An exemplary embodiment for the pivotable end link 40 is shown in
[0059] In the embodiment shown, the fingers 32 also each include a through hole 34 defined at the center of the male connection members 42m, the through holes 34 of the two fingers 32 being coaxial. A suitable fastener (e.g., cable tie, cutter pin) or a suitable pivot may extend through the holes 34 and the female connection member 16f of the arm 12b so as to lock the end link 40 laterally in engagement with the arm 12b without impeding the relative rotation.
[0060] An exemplary embodiment for the intermediate link 38 is shown in
[0061] Similarly to the pivotable end link 40, the male connection members 42m of the intermediate link 38 are configured so as to be rotatable within the female connection member 12f of the respective arm 12a. For example, in the embodiment shown, the male connection members 42m of the intermediate link 38 have a circular shape receivable and rotatable within the hexagonal shape of the female connection member 16f of the arm 12a.
[0062] The female connection member 42f defined in one of the fingers 32f is also configured so that the male connection member 16m of the respective arm 12m is rotatable therewithin. For example, in the embodiment shown, the female connection member 42f of the intermediate link 38 has a circular shape in which the hexagonal shape of the male connection member 16m of the arm 12b is receivable and rotatable. The other finger 32f may include an abutment member 36 engageable in a complementary recess (not shown) defined in the surface of the arm opposite the surface including the male connection member 16m.
[0063] In the embodiment shown, the sets of fingers 32m, 32f also each include a through hole 34 defined at the center of the connection members 42m, 42f, the through holes 34 of the two fingers 32m, 32f of the same set being coaxial. A suitable fastener (e.g., cable tie, cutter pin) or a suitable pivot may extend through the holes 34 and the connection member 16f, 16m and/or hole 34 of the respective arm 12a, 12b so as to lock the intermediate link 38 laterally in engagement with the respective arm 12a, 12b without impeding the relative rotation.
[0064] Referring to
[0065] It is understood that the particular configurations shown for the arms 12a, 12b, 312a, 312b are exemplary only, and that other suitable configurations may be used.
[0066] Although the present wire brace 10, 110, 210, 310 has been described and discussed in the context of an aircraft, it is understood that the wire brace 10, 110, 210, 310 may also be used to support a wire in any other suitable type of installation where wires have a curved path and need to maintain a radius of curvature greater than a minimum value, and/or where guidance is desirable for service loops in the wire, including, but not limited to, in other types of vehicles.
[0067] While the methods and systems described herein have been described and shown with reference to particular steps performed in a particular order, it will be understood that these steps may be combined, sub-divided or reordered to form an equivalent method without departing from the teachings of the present invention. Accordingly, the order and grouping of the steps is not a limitation of the present invention.
[0068] The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.