Suction pumps
10962027 ยท 2021-03-30
Assignee
Inventors
Cpc classification
F04B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04F1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A liquid suction pump comprising: a drive pipe to receive a liquid drive flow for the pump; a liquid conduit with first and second liquid delivery arms to provide pumped liquid, and a connecting valve arrangement between the arms. First and second pump inlets to the arms have respective first and second one-way inlet valves. The valve arrangement has a valve inlet coupled to the drive pipe and valve outlets coupled to the arms to alternately close off a liquid connection between the valve inlet and respective arms. A compliant element is coupled to the drive pipe. The drive flow oscillates in pressure/flow rate due to alternate switching of the valves. A compliance of the compliant element is such that a geometry of the suction pump in combination with the compliance defines a resonant condition, and the oscillation is at a resonant frequency of the pump.
Claims
1. A liquid suction pump in combination with a pump driver, the pump comprising: a drive pipe to receive a liquid drive flow for the pump, the pump driver being coupled to said drive pipe; a liquid conduit having first and second liquid delivery arms to provide pumped liquid, and a connecting valve arrangement between the arms; first and second pump inlets to said first and second arms, said first and second pump inlets having respective first and second one-way inlet valves; said valve arrangement having a valve inlet coupled to said drive pipe and valve outlets coupled to said first and second arms, to alternately close off a liquid connection between said valve inlet and respective ones of said first and second arms; and a compliant element coupled to said drive pipe; wherein the suction pump is configured such that, in operation, said drive flow oscillates in pressure/flow rate at an operational frequency due to alternate switching of said valve arrangement; and wherein a compliance of said compliant element is such that a geometry of said suction pump in combination with said compliance defines a resonant condition for said pump and a resonant frequency of the pump is matched to the operational frequency of the suction pump, wherein the compliance of said compliant element is substantially equal to, or defined by:
2. The liquid suction pump in combination with the pump driver as claimed in claim 1, wherein said oscillation causes said switching, and wherein the amplitude of a pressure variation of said resonant oscillation, at said valve arrangement, is sufficient to switch said valve arrangement between alternate positions when said pressure is at a minimum.
3. The liquid suction pump in combination with the pump driver as claimed in claim 1, wherein said valve arrangement comprises a shuttle valve having a closure element able to shuttle back and forth within a pipe between end stops to either side of said valve inlet.
4. The liquid suction pump in combination with the pump driver as claimed in claim 1, wherein the compliant element comprises elastic chamber or region which at least partially contains said valve arrangement.
5. The liquid suction pump in combination with the pump driver as claimed in claim 1, wherein the valve arrangement comprises a paddle mounted for rotation about a vertical axis.
6. The liquid suction pump in combination with the pump driver as claimed in claim 1, wherein the pump driver is coupled to said drive pipe; and wherein the compliance of said compliant element additionally sets the pump driver to the best efficiency point.
7. A method of operating a suction pump as claimed in claim 1, the method comprising: flowing liquid substantially continuously into said drive pipe and out alternately through each of said delivery arms, and sucking further liquid into the inlet valve of each delivery arm as liquid from the drive pipe is flowing out through the arm; and selecting or adjusting a compliance of said compliant element such that the geometry of said suction pump in combination with said compliance defines a resonant condition for said pump.
8. The method as claimed in claim 7, wherein said resonant condition is defined by a combination of a geometry of said drive pipe and/or said delivery arms, and said compliance.
9. The method as claimed in claim 7, further comprising driving said pump with a substantially constant pressure drive flow at an entry to said drive pipe, and locating said compliant element between said entry and said valve arrangement.
10. The method as claimed in claim 7, further comprising driving said pump with a substantially constant flow rate at an entry to said drive pipe.
11. The pump in combination with the pump driver as claimed in claim 1, wherein said compliant element is located at or adjacent said valve arrangement and comprises an elastic chamber or region coupled to or part of said drive pipe defining a buffer volume partly or wholly filled by gas.
12. The pump in combination with the pump driver as claimed in claim 11, wherein said buffer volume comprises a chamber enclosing said valve arrangement.
13. The pump in combination with the pump driver as claimed in claim 1, wherein said compliant element comprises a spring-loaded piston or diaphragm, wherein said spring-loaded piston or diaphragm has an adjustable pre-load.
14. The pump in combination with the pump driver as claimed in claim 2, wherein an amplitude of the pressure variation in or at the compliant element is equal to or greater than a differential in pressure across the valve arrangement between the valve inlet and a closed-off valve outlet.
15. The method as claimed in claim 7, further comprising: providing a valve arrangement comprising a valve inlet coupled to the drive pipe and valve outlets coupled to the delivery arms, to alternately close off a liquid connection between the valve inlet and respective ones of the delivery arms; operating the suction pump such that the flowing liquid oscillates in pressure and flow rate due to alternate switching of said valve arrangement; and using the oscillation to cause the switching, wherein the amplitude of a pressure variation of a resonant oscillation of the pump, at the valve arrangement, is sufficient to switch the valve arrangement between alternate positions when the pressure is at a minimum, and wherein an amplitude of the pressure variation in or at a compliant element of the pump is equal to or greater than a differential in pressure across the valve arrangement between the valve inlet and a closed-off valve outlet.
16. A method of operating a liquid suction pump, the pump comprising: a drive pipe to receive a liquid drive flow for the pump; a liquid conduit having first and second liquid delivery arms to provide pumped liquid, and a connecting valve arrangement between the arms; first and second pump inlets to said first and second arms, said first and second pump inlets having respective first and second one-way inlet valves; said valve arrangement having a valve inlet coupled to said drive pipe and valve outlets coupled to said first and second arms, to alternately close off a liquid connection between said valve inlet and respective ones of said first and second arms; and a compliant element coupled to said drive pipe; the method comprising: operating the suction pump such that said drive flow oscillates in pressure/flow rate due to alternate switching of said valve arrangement, and such that an amplitude of the pressure variation in or at the compliant element is equal to or greater than a differential in pressure across the valve arrangement between the valve inlet and a closed-off valve outlet; locating said compliant element at or adjacent said valve arrangement; and switching said valve arrangement between alternate positions when a pressure at said valve inlet is at a minimum.
17. The method as claimed in claim 16, wherein switching of the valve arrangement between alternate positions occurs substantially without venturi-effect assistance.
18. A liquid suction pump in combination with a pump driver, the pump comprising: a drive pipe to receive a liquid drive flow for the pump, the pump driver being coupled to said drive pipe; a liquid conduit having first and second liquid delivery arms to provide pumped liquid, and a connecting valve arrangement between the arms; first and second pump inlets to said first and second arms, said first and second pump inlets having respective first and second one-way inlet valves; said valve arrangement having a valve inlet coupled to said drive pipe and valve outlets coupled to said first and second arms, to alternately close off a liquid connection between said valve inlet and respective ones of said first and second arms; and a compliant element coupled to said drive pipe; wherein the suction pump is configured such that, in operation, said drive flow oscillates in pressure/flow rate at an operational frequency due to alternate switching of said valve arrangement; and wherein a compliance of said compliant element is such that a geometry of said suction pump in combination with said compliance defines a resonant condition for said pump and a resonant frequency of the pump is matched to the operational frequency of the suction pump, wherein a characteristic inertance of the pump is less than or equal to
19. The liquid suction pump in combination with the pump driver as claimed in claim 18, wherein said oscillation causes said switching, and wherein the amplitude of a pressure variation of said resonant oscillation, at said valve arrangement, is sufficient to switch said valve arrangement between alternate positions when said pressure is at a minimum.
20. The liquid suction pump in combination with the pump driver as claimed in claim 18, wherein said valve arrangement comprises a shuttle valve having a closure element able to shuttle back and forth within a pipe between end stops to either side of said valve inlet.
21. The liquid suction pump in combination with the pump driver as claimed in claim 18, wherein the compliant element comprises elastic chamber or region which at least partially contains said valve arrangement.
22. The liquid suction pump in combination with the pump driver as claimed in claim 18, wherein the valve arrangement comprises a paddle mounted for rotation about a vertical axis.
23. The liquid suction pump in combination with the pump driver as claimed in claim 18, wherein the pump driver is coupled to said drive pipe, and wherein the compliance of said compliant element additionally sets the pump driver to the best efficiency point.
24. The liquid suction pump as claimed in claim 18, wherein the compliance of said compliant element is substantially equal to, or defined by:
25. A method of operating a suction pump as claimed in claim 18, the method comprising: flowing liquid substantially continuously into said drive pipe and out alternately through each of said delivery arms, and sucking further liquid into the inlet valve of each delivery arm as liquid from the drive pipe is flowing out through the arm; and selecting or adjusting a compliance of said compliant element such that the geometry of said suction pump in combination with said compliance defines a resonant condition for said pump.
26. The pump in combination with the pump driver as claimed in claim 18, wherein said compliant element is located at or adjacent said valve arrangement and comprises an elastic chamber or region coupled to or part of said drive pipe defining a buffer volume partly or wholly filled by gas.
27. The pump in combination with the pump driver as claimed in claim 18, wherein said compliant element comprises a spring-loaded piston or diaphragm, wherein said spring-loaded piston or diaphragm has an adjustable pre-load.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the invention will now be further described, by way of example only, with reference to the accompanying figures in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(15) We will describe hydraulic ram pumps, in which drive liquid is provided at a higher pressure and discharged at a lower pressure in order to accelerate a liquid column increasing its kinetic energy, the kinetic energy being converted into pumping energy by the Joukowski effect. More specifically, we will describe suction rams, where the input power source is at a substantially higher level or pressure than the liquid to be pumped.
(16) Hydraulic ram pumps involve accelerating a liquid column contained in a drive pipe to a final velocity which is greater than the Joukowski velocity, which is equal to
(17)
(18) where p is the total pressure lift of the pump, p is the density of the pumped liquid and c is the speed of sound in the pumped liquid contained within the pipe or pipes into which liquid is sucked.
(19) This final velocity can take any value above the Joukowski velocity, but is advantageously chosen to maximise the ratio of kinetic energy to work done overcoming flow-friction losses in accelerating the liquid to that velocity. The liquid is brought to a sudden standstill by an impulse valve. The pressure of liquid upstream of the impulse valve increases to the discharge pressure of the pump whereas the liquid downstream of the impulse valve decreases to the suction pressure of the pump. The energy available for conversion to discharge work is equal to the kinetic energy upstream of the impulse valve immediately prior to closure and the energy available for conversion to suction work is equal to the kinetic energy downstream of the impulse valve immediately prior to closure thereof. The duration of the discharge event is equal to the time taken to dissipate a discharge shock that propagates upstream of the impulse valve and the duration of the suction event is equal to the time taken to dissipate an expansion wave that propagates downstream thereof. A suction ram design should aim to substantially minimise the magnitude of the discharge shock and maximise and exploit the expansion wave.
(20) Embodiments of the suction pumps we describe are used to raise liquid from a substantially lower level or pressure to a higher level or pressure, powered by a (circulating) liquid flow which may be driven by various possible means at a level or pressure between the other levels or pressures.
(21) Thus we will describe a double-acting suction ram pump in which a diverter valve is actuated by means independent of the Venturi effect, or viscous-drag, alternately coupling a drive pipe to one of two liquid delivery arms. This is achieved by encouraging a pressure variation in a compliant element at or close to the inlet of the diverter valve.
(22) This pressure variation depends on a coupling between the compliant element and the inertance in the liquid delivery arms and the drive pipe, that can be regarded as a resonance of the system. In embodiments the amplitude of this resonant variation is made greater than or equal to the seating force on the valve; this is facilitated by maintaining the compliance of the compliant element at a very low level. This may be further facilitated by arranging the valve such that it is easy/fast to operate. This can be achieved by reducing the sealing area of the valve seats and/or providing a low-resistance liquid path around the sealing element(s), for example by increasing a cross-sectional area of a region where the liquid flows around and to the back of a sealing element during valve operation.
(23) This contrasts with double-acting suction rams in which the Venturi effect or viscous drag causes switching: Typically the encouragement of Venturi forces necessitates that the cross-sectional flow area is substantially constricted in the vicinity of the sealing faces. This results in high flow friction losses when the valve is open and high valve actuation force and/or slow valve actuation. This switching is at a frequency higher than any resonant frequencies, which are low because of the large compliance of their air-volumes/accumulators.
(24) In embodiments a drive pipe is connected to a diverter valve inlet and a compliant element. The diverter valve outlets are connected to two liquid delivery arms. Each liquid delivery arm is connected to a one-way valve inlet. The compliance of the compliant element is set to raise the pressure amplitude to a level wherein, in operation it is sufficient to actuate the diverter valve by momentarily reversing the seating pressure thereupon.
(25) A complete pumping cycle is characterised by an acceleration phase and a delivery phase in both liquid delivery arms. The two liquid delivery arms operate in anti-phase: the acceleration phase occurs in one liquid delivery arm whilst the delivery phase occurs in the other delivery arm. The principal function of the compliant element is, when coupled to an inertance of the drive pipe and one of the liquid delivery arms, to provide an efficient means of actuating the diverter valve at the most appropriate point in the pumping cycle.
(26) Two acceleration phases thus take place during a complete pumping cycle. An acceleration phase causes the compliant element first to compress and then expand over each one-half of a pumping cycle. The pressure drop in the accumulator corresponding to the expansion of the compliant element causes the seating force on the diverter valve to reverse momentarily, causing it to actuate.
(27) As the diverter valve actuates, the flow in the open liquid delivery arm is rapidly cut-off, causing a reduction in pressure in that liquid delivery arm to a level that causes the one-way inlet valve connected thereto to open, and liquid to be drawn in until the flow decelerates to zero.
(28) The compliance of the compliant element is preferably (very) low, otherwise the resonant frequency may be too low to be exploited, switching of the diverter valve may not occur and the pump may stall.
(29) Referring now to
(30) Thus the suction pump is configured such that, in operation, the drive flow oscillates in pressure/flow rate due to alternate switching of the valve arrangement. A compliant element 18 is coupled to the drive pipe and a compliance of the compliant element is chosen such that a geometry of the suction pump in combination with the compliance defines a resonant condition for the pump. Thus the oscillation is at or substantially close to a resonant frequency of the pump. Nonetheless the skilled person will understand that flow-friction effects, for example, may modify this resonance from its idealised inviscid value.
(31) In some preferred applications the liquid suction pump is orientated substantially vertically and the drive pipe and liquid delivery arms may then extend the height of the apparatus. In such arrangements, the pump may be employed, for example, to lift water from a lower level in a well or borehole to a higher level above ground level.
(32) In embodiments there are two acceleration phases of the operating cycle and two delivery phases of the operating cycle.
(33) One of the acceleration phases occurs when the fluid in a first liquid delivery arm is accelerated from rest, as illustrated in
(34) Referring now to
(35) It is understood that, in embodiments, the diverter valve may be oriented on any axis, though it may be preferable to orient it with an outlet port thereof either at right angles to, or parallel to the drive pipe or one of the liquid delivery arms.
(36) In the embodiment shown in
(37) The flow rate in the first liquid delivery arm is initially close to zero whilst the drive flow is positive and downwards, resulting in a net positive flow into the compliant element, causing the pressure contained therein to rise. This rising pressure causes the liquid contained in the first liquid delivery arm to accelerate to a level beyond the level that would have occurred if the pressure in the compliant element had remained at its initial low value.
(38) This acceleration is associated with its increasing kinetic energy. The resulting flow in the first delivery arm cannot be sustained by the drive flow so that the acceleration of the delivery flow decreases and the pressure in the compliant element returns to its initial value, in the manner of a resonant variation. This momentarily reverses the sealing force on the diverter valve, thereby causing it to actuate closing first delivery arm 23 and causing liquid to be sucked in through inlet 26, expending the kinetic energy in the flow contained within. This process is repeated in the second liquid delivery arm 24, ultimately causing liquid to be sucked in through inlet 27, thus completing one cycle of the pump.
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(42) Referring now to
(43) Referring now to
(44) Referring now to
(45) Referring now to
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(48) The flow rate curves shown in
(49) For such an idealised lossless system, under the scenario of constant drive pipe flow, Q.sub.D, the system resonance frequency, f, in Hz, may be related to the compliant element compliance, C, and delivery pipe inertance, I.sub.L, by the equation:
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(51) whereas for such an idealised lossless system, under the scenario of a constant inlet pressure to the drive pipe, p.sub.D, of inertance I.sub.D, the system resonance frequency, f, in Hz, may be estimated by:
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(53) In practical embodiments, the observed time period, , of each delivery phase is greater than and approximately equal to
=2nl/c
(54) where n is the number of outgoing and return expansion wave passages in a delivery pipe, l is the length of each delivery pipe and c is the speed of sound through the liquid contained within the pipe.
(55) This time period is associated with an actual oscillation frequency, v=, in Hz. It is generally advantageous, and the best efficiency of the pump is generally observed, if the resonance frequency f is tuned by varying the compliance C so that f becomes substantially equal to v wherein
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(57) where I=I.sub.L under the scenario of constant Q.sub.D and I=I.sub.LI.sub.D/(4+I.sub.D) under the scenario of constant p.sub.D. The best global efficiencies may generally be obtained when n=1, although it may be preferable to operate the pump with n>1, for example, to preserve the lifetime of components and/or where pipe diameters are constrained by the application and/or where high ratios of drive and delivery pressures are desired.
(58) Now we consider the global efficiency of a system comprising the pump wherein the drive flow is provided by a drive pump, for example, a centrifugal pump located at surface level. We refer to the drive pump as the driver, for clarity. The global efficiency of the complete system may be defined as the product of the individual efficiencies of the pump and the driver. In an inviscid approximation, it can be shown that the input impedance Z of the pump is
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where p.sub.D and Q.sub.D are interpreted as time-averaged quantities where necessary.
(60) The Best Efficiency Point (BEP) of the driver occurs at a particular value (ratio) of p.sub.D and Q.sub.D corresponding to a particular value of the pump input impedance, which may be denoted by Z.sub.BEP. The value of Z.sub.BEP is dictated by the driver.
(61) The driver can be forced to operate at its BEP by setting the compliance of the pump's compliant element to a value of approximately
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(63) The pump may operate at its best efficiency whilst forcing the driver to operate simultaneously at its best efficiency if the two expressions for C presented above are substantially equal, wherein
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(65) In practical embodiments, flow-friction may add significant additional impedance to the pump with the result that the global optimum compliance and inertance may be less than the values presented above. Thus when friction is taken into account the above inequality for C may change to
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Referring again to the above equations, a first preferable optimization for the compliant element relates to the pump and has ICl.sup.2, a second preferable optimization for the compliant element relates to the driver and has
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and a combined preferable optimization has
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(69) Higher power outputs and efficiencies generally correlate with an increase in resonance frequency, which correspond to a lower compliance (stiffer system) for given inertances. In a practical embodiment, adjustments can be made for system losses.
(70) As resonance frequency decreases, efficiency generally decreases but drive flow generally increases. As resonance frequency increases, efficiency generally increases but drive flow generally decreases. At very high frequencies, viscous losses associated with the switching process may dominate over the gains made due to lower flow friction losses in pipework.
(71) The optimum frequency may thus be chosen to set the input impedance of the suction ram to match the maximum power point (pressure versus flow rate) of the drive system head-flow curve. This may be achieved by setting an appropriate value of the compliance of the compliant element for given pipe inertances.
(72) Embodiments of such pumps will self-start with very modest drive flow rates, far lower than those which are needed to affect venturi-driven switching, facilitated by a component of unsteadiness in the drive flow. This may be achieved electronically at start-up (if the drive flow is provided by an electrically powered pump) or fluid-mechanically with an appropriate additional flow element designed to generate an unsteadiness in the drive pipe or one or both of the liquid delivery arms. When the drive flow is provided by a system with a significant time varying output, such as a displacement pump, self-starting has been found to occur spontaneously and reliably.
(73) Embodiments of the above described pumps/methods provide advantages including minimal failures, low production cost enabled by a low number of moving parts (particularly sliding seals), and an ability to be driven by a wide range of drive pumps or sources of flowing liquid. In embodiments the operational frequency can be changed/controlled by changing the compliance of the compliant element. A further advantage of embodiments is that relatively high frequency operation can be sustained, minimising the average velocity of liquid in the drive pipes and liquid delivery arms and thereby minimising flow-friction losses.
(74) A further advantage of embodiments of the invention is that the diverter valve may have a much wider opening, since it need not be designed to encourage static pressure reduction through the Venturi effect, or viscous drag. This results in lower hydrodynamic losses in the diverter valve. Embodiments of the pump are able to operate with a relatively low minimum drive flow rate, and are able to pump liquid efficiently across a wide range of drive pressures and drive flow rates.
(75) Some preferred embodiments of the pump have a vertical arrangement of drive pipes, delivery pipes and diverter valve for the application of lifting water from a well or borehole. No doubt many other effective alternatives will occur to the skilled person. It will be understood that the invention is not limited to the described embodiments and encompasses modifications apparent to those skilled in the art lying within the spirit and scope of the claims appended hereto.