PRODUCT PACKAGE AND METHOD FOR PRODUCING IT AND PRODUCT PACKAGE BLANK
20210086941 ยท 2021-03-25
Inventors
Cpc classification
B65D5/209
PERFORMING OPERATIONS; TRANSPORTING
B65D5/56
PERFORMING OPERATIONS; TRANSPORTING
B65D2565/385
PERFORMING OPERATIONS; TRANSPORTING
B65D77/2024
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/20
PERFORMING OPERATIONS; TRANSPORTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
B65D5/56
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A product package includes a frame part provided with a base and walls. Edge parts on the top edge of the walls are folded outwards to form a flat edge section, where the frame part is a recess for product packing. The frame part is preferably a recyclable fiber material and the recess is lined on the inside with a separate inner lining removable from the frame part. The edge section functions as a fastening surface for the inner lining. The inner lining and the edge parts are arranged to form a one-piece and unbroken edge section of the package as a fastening surface for the inner lining. Adjacent edge parts are fastened in a leakproof manner at their ends to each other with a butt seam forming a corner seam and the fastening is reinforced with a reinforcement piece fastened under the corner seam and edge section ends.
Claims
1. Product package, which comprises a frame part (2) provided with a base (3) and with walls (2a, 2b) in connection with the base (3) as well as with edge parts (4a) on the top edge of the walls, said edge parts being folded outwards and forming an essentially flat edge section (4), in which frame part (2) is a recess (1a) for the product to be packed, and which frame part (2) is preferably formed, by means of folds, from recyclable fiber material and which recess (1a) is lined on the inside with a separate inner lining (6) that is removable from the aforementioned frame part (2), and in which product package the aforementioned edge section (4) is arranged to function as a fastening surface for the aforementioned inner lining (6), characterized in that before fastening the inner lining (6), the edge parts (4a) of the frame part (2) are arranged to form an even, single-piece and essentially unbroken edge section (4) of the product package as a fastening surface for the inner lining (6), and in that the adjacent edge parts (4a) of the frame part (2) are fastened in a leakproof manner at their ends to each other with a butt seam forming a corner seam (5), and the fastening is reinforced with a reinforcement piece (2d) fastened under the corner seam (5) and the ends of the edge sections (4a).
2. Product package according to claim 1, characterized in that in the frame part (2) are two or more walls (2a, 2b) extending upwards from the base (3), between the ends of which walls is a dividing wall (2c) extending upwards, on the top end of which dividing wall is a reinforcement piece (2d) for reinforcing the corner seam (5) between the ends of the edge parts (4a).
3. Product package according to claim 2, characterized in that a dividing wall (2c) is arranged to form a part of the wall structure of the frame part (2), and in that the dividing wall (2c) is shallower than the other walls (2a, 2b) by the extent of the material thickness of the material of the frame part (2).
4. Product package according to claim 1, characterized in that, if necessary, the corner seam (5) between the ends of the edge parts (4a) is filled with a filler material for ensuring the evenness of the top surface of the edge section (4) formed by the edge parts (4a).
5. Product package according to claim 1, characterized in that on the bottom surface of the edge parts (4a) is an essentially single-piece and even support surface (4b), which together with the upper edge section (4) is arranged to form a seaming area of essentially even thickness.
6. Product package according to claim 1, characterized in that the frame part (2) comprises two side walls (2a) and two end walls (2b) as well as dividing walls (2c) situated between the ends of the side walls and end walls, which dividing walls (2c) are a part of the wall structure of the frame part (2).
7. Product package according to claim 1, characterized in that the inner lining (6) is arranged to form into the shape of the recess (1a) and arranged to settle onto the flat edge section (4) of the product package to become an even and one-piece fastening surface for the lid (7) of the product package.
8. Product package according to claim 1, characterized in that the material of the frame part (2) is recyclable paperboard or corrugated fiberboard.
9. Product package according to claim 1, characterized in that the product package (1) is a foodstuff package and the inner lining (6) is food-grade plastic.
10. Product package according to claim 1, characterized in that the frame part (2) comprises more than one support part (2f) to keep the nested product packages (1) at a distance from each other.
11. Product package according to claim 10, characterized in that the frame part (2) suitably comprises at least three support parts (2f), most preferably four or eight support parts (2f).
12. Product package according to claim 10, characterized in that on the side edges of each dividing wall (2c) of the frame part (2), and near the folding line (2e), are support parts (2f), or in that on the side edges of each side wall (2a) and of each end wall (2b) of the frame part (2), near the folding lines (4e) are support parts (2f), or in that on the side edges of each side wall (2a) of the frame part (2), near the folding line (4e), are support parts (2f), or in that on the side edges of each end wall (2b) of the frame part (2), near the folding line (4e), are support parts (2f), or in that the frame part (2) comprises a support part (2f) cut from each side wall (2a) and end wall (2b) of the frame part (2) and folded out from the wall (2a, 2b).
13. Product package according to claim 10, characterized in that in stacked product packages that are nested the support surface of the support part (2f) of the upper product package (1) rests on the top surface of the edge part (4a) of the lower product package (1), and in that the distance (E) of the support surface of the support part (2f) to the bottom surface of the edge part (4a) of the same product package (1) is suitably equal to or greater than one millimeter and preferably 4-6 millimeters.
14. Method for producing a product package, wherein a recess (1a), provided with a base (3) and walls, for the product to be packed is formed for the product package (1), and the frame part (2) of the recess (1a) and also the flat edge section (4) comprised of edge parts (4a) are preferably formed, by means of folds, from recyclable fiber material, and the aforementioned recess (1a) and flat edge section (4) are lined with a separate inner lining (6), which is removable from the aforementioned frame part (2), characterized in that before the fastening of the inner lining (6) an even, one-piece and essentially unbroken edge section (4) of the product package is formed, as a fastening surface for the inner lining (6), from the edge parts (4a) of the frame part (2), and in that before the fastening of the inner lining (6) the adjacent edge parts (4a) of the frame part (2) are fastened in a leakproof manner at their ends to each other with a butt seam forming a corner seam (5), and the fastening is reinforced by fastening a reinforcement piece (2d) under the butt seam and the ends of the edge parts (4a).
15. Method according to claim 14, characterized in that for fastening a reinforcement piece (2d) under the corner seam (5) and the ends of edge parts (4a), the dividing wall (2c) extending upwards from the base (3) is turned between the ends of the walls (2a, 2b) turned upwards from the base (3) of the frame part (2), the reinforcement piece (2d) on the top end of which dividing wall being fastened under the corner seam (5) and the ends of the edge parts (4a).
16. Method according to claim 14, characterized in that a reinforcement piece (2d) is fastened onto the bottom surface of the ends of the edge parts (4a) on the top edges of the walls (2a, 2b) of the frame part (2) by glueing or with some other suitable fastening method.
17. Method according to claim 14, characterized in that the inner lining (6) is fastened to the surface of the recess (1a) and onto the flat edge section (4) to become an even and one-piece fastening surface for the lid (7) of the product package.
18. Method according to claim 17, characterized in that the lid (7) of the product package is fastened to the section of inner lining (6) on top of the flat edge section (4) of the product package (1) with heat sealing or with some other suitable fastening method.
19. Method according to claim 14, characterized in that more than one support part (2f) is formed near the folding lines (4e) of the frame part (2).
20. Method according to claim 14, characterized in that the frame part (2), with edge parts (4a), of the product package (1) is formed by means of folds from a single-piece product package blank (9).
21. Product package blank that comprises a sheet-like structure manufactured from recyclable fiber material, the structure comprising a base sector, wall sectors and edge parts (4a) separated with folding lines (3e, 4e) and cuttings, for the base (3), walls (2a, 2b) and even, one-piece and essentially unbroken edge section (4) of a product package (1) to be manufactured by folding from the product package blank, characterized in that on the product package blank between the wall sectors are dividing wall sectors, separated from the base sector with folding lines (3e), for the dividing walls (2c), on the free end of which dividing wall sections is a reinforcement piece (2d) separated by means of a folding line (2e).
22. Product package blank according to claim 21, characterized in that the distance of the folding line (2e) of the reinforcement piece (2d) from the folding line (3e) surrounding the base sector is smaller by the extent of the material thickness of the product package blank than the distance of the folding line (4e) of the edge sectors from the folding line (3e) surrounding the base sector.
23. Product package blank according to claim 21, characterized in that in the product package blank (9) are support parts (2f) formed from wall sectors (2a, 2b, 2c).
Description
[0014] In the following, the invention will be described in more detail by the aid of one of its embodiments with reference to the attached drawings, wherein
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[0028] In
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[0033] Some suitable recyclable fiber material is used as the manufacturing material of the frame part 2. Preferably the material is e.g. corrugated fiberboard, paperboard or some other suitable recyclable fiber material. The inner lining 6 is food-grade plastic and after use it can easily be detached from the frame part 2, in which case the frame part 2 can be delivered to recycling. The frame part 2 is produced by folding it e.g. mechanically, from the package blank 9 presented later in
[0034] Four components of the flat edge section 4 connect to the side walls 2a and end walls 2b of the frame part 2 of the product package 1, i.e. edge parts 4a that are mechanically folded outwards from the side walls 2a and end walls 2b along folding lines 4e, i.e. creases, prefabricated in the package blank, to become a flat fastening surface, i.e. an edge section 4, for the inner lining 6 and lid film 7. The edge parts 4a of the edge section 4 are connected to each other with a butt seam in the corners of the product package, in which case leakproof corner seams 5 form in the corners of the edge section 4.
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[0036] In a product package according to the embodiment, the ends of the edge parts 4a form the corners of the edge section 4. The corners formed in this way can be straight on their outer edges, as viewed from above, but the corners can just as well be curved, in which case they form round corners of the product package 1, as in the product package 1 according to the embodiment.
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[0038] The manufacturing method enables a one-piece and essentially even and unbroken, flat edge section 4 of the product package 1, in which case no gaps remain in the corner seams 5. The fastening of the edge parts 4a forming the flat edge section 4 by glueing to the reinforcement piece 2d of the dividing walls 2c of the frame part 2 ensures that the corner seams 5 are not able to form gaps during further processing of the product package 1. Furthermore, a glued frame structure strengthens the product package 1 and makes it a torsionally rigid structure.
[0039] If necessary, the corner seam 5 between the ends of the edge parts 4a is filled with a filler material for ensuring the evenness of the top surface of the edge section 4 formed by the edge parts 4a. The filler material can preferably be e.g. the glue, with which the reinforcement piece 2d is fastened to the bottom surface of the ends of the edge parts 4a.
[0040] A plastic inner lining 6 is mechanically fastened onto the recess 1a of a folded and assembled product package 1 and onto the flat edge section 4. The plastic inner lining 6 is fastened to the frame part 2 and it is arranged to make the package airtight together with the lid 7. The fastening of the inner lining 6 is performed e.g. in such a way that negative pressure is produced below the frame part 2 and positive pressure above it. By means of the negative pressure the inner lining 6, which has glue on its bottom surface, is arranged to be sucked into attachment with the inside surface of the frame part 2. This occurs by sucking the air out from between the frame part 2 and the inner lining 6 placed inside it through the frame part 2 by means of the negative pressure. The positive pressure above the package also gives further assistance to the fastening. With the method described above the inner lining 6 is attached in a leakproof manner to the inside surface of the frame part 2 and on top of the edge section 4.
[0041] At the point of the corner seam 5 the inner lining 6 settles evenly onto the edge section 4, and the inner lining 6 is not able to form a groove or bump detrimental to the leakproofness of the product package 1. Later the product package 1 is filled with a food product and a lid film 7 is fastened onto the section of the inner lining 6 that is fastened onto the one-piece flat edge section 4 of the product package 1. The lid film 7 of the product package 1 is arranged to be fastened to the inner lining 6, e.g. with heat sealing or with some other suitable fastening method. At the aforementioned points of the corner seams 5 of the flat edge section 4, the lid film 7 settles in a leakproof manner against the inner lining film 6, ensuring the watertightness and airtightness of the recess 1a of the product package 1. Owing to its leakproofness, e.g. a protective gas for improving the preservability of a food product can be used in the product package 1 according to the invention.
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[0044] On the bottom surface of the edge parts 4a of the product package 1 is an essentially one-piece and even support surface 4b, which passes as a single piece around the product package 1. The seaming device utilizes this lower support surface 4b of the edge section 4 when the lid 7 of the product package 1 is heat sealed into attachment with the inner lining 3 fastened to the top of the edge section 4. Together with the upper edge section 4, the support surface 4b forms a seaming area of even thickness for the lid 7. The reinforcement pieces 2d fastened to the bottom surfaces of the edge parts 4a are of a suitable size, in which case they do not extend to the support surface 4b. That being the case, the material thickness is essentially the same in all the support surface 4b and in the seaming area of the lid 7.
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[0049] The product package blank 9 preferably comprises a sheet-like structure manufactured from recyclable fiber material, the structure comprising a base sector, wall sectors and edge sectors separated with folding lines 3e, 4e and cuttings, for the base 3, walls 2a, 2b, 2c and edge parts 4a of a product package 1 to be produced by folding from the product package blank. In one preferred solution, the base sector is separated along the folding lines 3e from the wall sectors forming the side walls 2a and end walls 2b and from the wall sectors forming the dividing walls 2c. In addition, the edge sectors forming the edge parts 4a of the product package 1 are separated along the folding lines 4e from the wall sectors forming the side walls 2a and end walls 2b. The dividing walls 2c are situated between the ends of the side walls 2a and end walls 2b to form a part of the wall structure of the finished product package. Preferably at the free end of the wall sectors forming the dividing walls 2c is a reinforcement piece 2d separated by means of a folding line 2e. Separated in this context does not mean separated into detachment, but instead refers to the making of a folding line 2e, 3e, 4e. Support parts 2f are shaped near the folding lines 4e on the sides of the dividing walls 2c.
[0050] Preferably, the distance of the folding line 2e of the reinforcement piece 2d from the folding line 3e surrounding the base sector is smaller by the extent of the material thickness of the product package blank 9 than the distance of the folding line 4e of the edge sectors from the folding line 3e surrounding the base sector.
[0051] In the embodiments presented above the purpose of the support parts 2f is to keep the nested product packages 1 at a distance from each other. The distance E of the support surface of the support part 2f to the bottom surface of the edge part 4a of the same product package 1 is suitably equal to or greater than 1 millimeter and preferably 4-6 millimeters.
[0052] Stacked product packages 1 separated from each other with suitably at least three support parts 2f are not able to compact against each other, but instead a clear distance remains between the edge parts 4a of two product packages 1 one on top of the other, which enables implementation of an easy and disruption-free process for filling the product packages.
[0053] It is obvious to the person skilled in the art that the invention is not limited solely to the examples described above, but that it may be varied within the scope of the claims presented below. Thus, for example, some structural solutions can also be different to what is presented above. In such a case, e.g. the fastening of the dividing walls to the flat edge parts can be done, instead of by glueing, e.g. by taping with, inter alia, double-sided tape.
[0054] It is also obvious to the person skilled in the art that the product packages can also be different in shape to what is presented above. The simplest and most common frame part of a product package is e.g. of a rectangular shape. However, the shape of a package can be other than the box-type rectangular shape2. Thus, the shape can be e.g. polygonal or also round or oval, depending on e.g. the folding lines prefabricated in the blank. When the shape differs from a quadrangle, the number of walls can also differ from what is presented above, in which case e.g. there are not necessarily separate side walls and end walls, but instead e.g. two curving walls, between the ends of which are dividing walls, with reinforcement pieces, according to the invention. Also, e.g. the angle between the base and walls can be rounded out with one additional fold in the walls in the proximity of the base. Furthermore, the shape can also be asymmetrical.
[0055] It is further obvious to the person skilled in the art that the product packages can be of some other material than recyclable fiber material. Thus, the frame part of a product package can be produced from some other foldable material than corrugated fiberboard. The frame part of a product package can be produced e.g. from different fiberboards, paperboards or papers or also from woven material, or from combinations of different materials.
[0056] It is further obvious to the person skilled in the art that e.g. the shape, location or number of support parts can vary. Also, the distance between stacked product packages can vary from what is presented above. Thus, for example, support parts made on the opposite ends and sides of the product package or two elongated support parts are sufficient to keep nested and stacked product packages at a distance from each other.