Apparatus and method for cutting or perforating a paper web
10913631 · 2021-02-09
Assignee
Inventors
Cpc classification
B26D2007/2692
PERFORMING OPERATIONS; TRANSPORTING
B65H35/10
PERFORMING OPERATIONS; TRANSPORTING
B26D9/00
PERFORMING OPERATIONS; TRANSPORTING
B26F1/20
PERFORMING OPERATIONS; TRANSPORTING
B42C19/06
PERFORMING OPERATIONS; TRANSPORTING
B26D1/405
PERFORMING OPERATIONS; TRANSPORTING
B42C9/0006
PERFORMING OPERATIONS; TRANSPORTING
B41F19/008
PERFORMING OPERATIONS; TRANSPORTING
B65H35/0086
PERFORMING OPERATIONS; TRANSPORTING
B41J11/70
PERFORMING OPERATIONS; TRANSPORTING
International classification
B42C19/06
PERFORMING OPERATIONS; TRANSPORTING
B26F1/20
PERFORMING OPERATIONS; TRANSPORTING
B65H35/10
PERFORMING OPERATIONS; TRANSPORTING
B65H35/00
PERFORMING OPERATIONS; TRANSPORTING
B26D3/08
PERFORMING OPERATIONS; TRANSPORTING
B26D1/40
PERFORMING OPERATIONS; TRANSPORTING
B41J11/70
PERFORMING OPERATIONS; TRANSPORTING
B41F19/00
PERFORMING OPERATIONS; TRANSPORTING
B26D9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus and a method for processing a digitally printed-on paper web, conveyed continuously through the apparatus includes a perforating tool for perforating the paper web transverse to its movement direction, and a cutting tool for cutting print sheets from a downstream end of the paper web. The tools are attached spaced-apart to a tool carrier which can be moved to two operating positions in which respectively one of the tools can be made to engage with a counter tool on a rotating cutting drum.
Claims
1. An apparatus for processing a paper web, digitally printed-on and moved continuously through the apparatus in a movement direction, said apparatus comprising: a perforating tool for perforating the paper web transverse to the movement direction; a cutting tool for cutting off print sheets from a downstream end of the paper web, wherein the perforating tool and the cutting tool are respectively arranged on a first side of the paper web and transverse to the movement direction of the paper web; at least one counter tool arranged on a side that is opposite the first side of the paper web; a rotatable cutting drum for holding the at least one counter tool, the drum including a rotational axis which is oriented transverse to the movement direction of the paper web; a joint tool carrier for accommodating the perforating tool and the cutting tool, wherein the perforating tool and the cutting tool are attached spaced-apart on the tool carrier, and wherein the tool carrier is movable between two operating positions in which the perforating tool is made to engage with the at least one counter tool in one of the two operating positions for processing the paper web and the cutting tool is made to engage with the at least one counter tool in the other of the two operating positions for processing the paper web; a first drive motor having a drive shaft having a drive axis; and a crankshaft connecting the tool carrier to the drive shaft of the first drive motor to realize a swivel movement of the tool carrier; wherein the crankshaft includes a crank arranged on the drive shaft of the first drive motor and a push rod having a first connection to the crank that defines a first axis and having a second connection to the tool carrier that defines a second axis.
2. The apparatus according to claim 1, wherein the wherein the swivel movement of the tool carrier comprises a swivel back and forth by a swivel angle between the two operating positions around a swivel axis which is positioned transverse to the movement direction of the paper web and parallel to a transport plane for the paper web, so that either the perforating tool or the cutting tool engage with the at least one counter tool.
3. The apparatus according to claim 2, wherein the perforating tool comprises a perforating blade and the cutting tool comprises a cutting blade, and the rotational axis of the cutting drum and the swivel axis of the tool carrier, as both projected onto a plane that is parallel to the transport plane, are arranged relative to each other so that, based on a scissor-cutting principle, the perforating blade or the cutting blade, respectively, comes in contact only over a partial region along its length with the at least one counter tool.
4. The apparatus according to claim 1, wherein the first drive motor comprises a gearless torque motor.
5. The apparatus according to claim 1, wherein the first axis, the second axis and the drive axis of the drive shaft of the first drive motor are arranged parallel to each other and the first axis and the drive axis are positioned spaced-apart by a crank radius.
6. The apparatus according to claim 1, wherein the first axis, the second axis and the drive axis of the drive shaft of the first drive motor are respectively arranged in a single plane when the tool carrier is in each of the two operating positions.
7. The apparatus according to claim 1, wherein the tool carrier is movable to a rest position between the two operating positions in which neither the perforating tool nor the cutting tool engages with the counter tool.
8. The apparatus according to claim 1, further comprising a joint machine frame, wherein at least the cutting drum, the tool carrier and the first drive motor are fixed to the joint machine frame.
9. A method for processing a digitally printed paper web utilizing the apparatus of claim 1, comprising: transporting the paper web continuously in the movement direction through the apparatus; rotating the at least one counter tool around the rotational axis; and selectively moving the tool carrier that mounts the perforating tool and the cutting tool between the two operating positions for processing the paper web so that the perforating tool cooperates with the at least one counter tool in the one of the two operating positions to perforate the paper web transverse to the movement direction and the cutting tool cooperates with the at least one counter tool in the other of the two operating positions to cut the print sheets from the downstream end of the paper web.
10. The method according to claim 9, further including swiveling the joint tool carrier by an angle between the two operating positions around a swivel axis, the swivel axis arranged transverse to the movement direction of the paper web and parallel to a transport plane for the paper web; and engaging, in each of the two operating positions, either the perforating tool or the cutting tool with the at least one counter tool to perforate or cut the paper web.
11. The method according to claim 9, comprising moving the tool carrier to a rest position between the two operating positions in which neither the cutting tool nor the perforating tool engages with the at least one counter tool and the paper web is not processed.
12. The method according to claim 9, comprising: alternately perforating the paper web by the perforating tool and cutting the paper web with the cutting tool; and rotating the first drive motor, that is connected via the crankshaft to the tool carrier, with a constant rotational speed.
13. The method according to claim 12, comprising stopping and maintaining the tool carrier in either of the two operating positions to thereby realize several successively following, identical processing operations for the paper web.
14. The method according to claim 13, comprising starting the first drive motor rotating following the several successively following, identical processing operations for the paper web to move the tool carrier from the one operating position to the other operating position.
15. The method according to claim 9, comprising: activating, with a drive control, the first drive motor for the tool carrier, a second drive motor for the cutting drum and a third drive motor for a paper web transport for the transporting of the paper web.
16. The method according to claim 15, comprising: evaluating signals in the drive control from a sensor directed toward the paper web; and using an evaluation of the signals to influence activation of the first, second and third drive motors.
17. The method according to claim 9, comprising jointly swiveling at least the perforating tool, the cutting tool and the counter tool relative to the paper web, parallel to a transport plane of the paper web.
18. An apparatus for processing a paper web, digitally printed-on and moved continuously through the apparatus in a movement direction, said apparatus comprising: a perforating tool for perforating the paper web transverse to the movement direction; a cutting tool for cutting off print sheets from a downstream end of the paper web, wherein the perforating tool and the cutting tool are respectively arranged on a first side of the paper web and transverse to the movement direction of the paper web; at least one counter tool arranged on a side that is opposite the first side of the paper web; a rotatable cutting drum for holding the at least one counter tool, the drum including a rotational axis which is oriented transverse to the movement direction of the paper web; a joint tool carrier for accommodating the perforating tool and the cutting tool, wherein the perforating tool and the cutting tool are attached spaced-apart on the tool carrier, and wherein the tool carrier is movable between two operating positions in which the perforating tool is made to engage with the at least one counter tool in one of the two operating positions for processing the paper web and the cutting tool is made to engage with the at least one counter tool in the other of the two operating positions for processing the paper web; a first drive motor having a drive shaft having a drive axis; a crankshaft connecting the tool carrier to the drive shaft of the first drive motor to realize a swivel movement of the tool carrier; a second drive motor to drive the cutting drum with the at least one counter tool; a drive control connected to the second drive motor for controlling a speed and an angular position of the second drive motor; a joint machine frame, wherein at least the cutting drum, the tool carrier and the first drive motor are positioned in the joint machine frame; and an adjustment device, wherein the machine frame has a fulcrum and the machine frame is arranged to be swiveled with the adjustment device relative to the paper web around the fulcrum parallel to the transport plane of the paper web.
19. The apparatus according to claim 18, comprising a drive mechanism including a third drive motor for transporting the paper web, wherein the first drive motor and the third drive motor are connected to the drive control.
20. The apparatus according to claim 18, further comprising a sensor arranged upstream of the cutting drum and connected to the drive control for detecting an identification mark affixed to the paper web.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention is described in further detail, showing in:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE INVENTION
(9)
(10) The apparatus 1 as shown in
(11) A rotating cutting drum 21 is arranged on a second side 20, located opposite the first side 3, of the paper web 2 and opposite the tool carrier 12. The cutting drum 21 comprises a rotational axis 22 that is oriented transverse or nearly transverse to the movement direction T of the paper web and parallel to a transport plane 100 of the paper web 2. The cutting drum is driven in clockwise direction either directly, as shown schematically in
(12) The tool carrier 12 has a first operating position 30, shown in
(13) A balancing weight 50 is attached to the tool carrier 12, as shown in
(14) It is advantageous if the rotational axis 22 of the cutting drum 21 is arranged at an angle , as shown in
(15) In the second operating position 33, shown in
(16) To realize the swiveling movement of the tool carrier 12 between the two operating positions 30, 33, a drive motor 40, hereafter designated the first drive motor 40, and at least one crankshaft 41 are provided as shown in
(17) A crank 44 is connected torque-proof to the motor shaft 43. It comprises a first axis 45, which is arranged parallel to the drive axis 42 and is offset relative thereto by a crank radius r. A push rod 46 that connects the tool carrier 12 and the crank 44 is positioned rotating at one end about the first axis 45. The other end of the push rod 46 is connected to a bearing location 48 of the tool carrier 12 that is provided with a second axis 47. The second axis 47 is positioned parallel to the first axis 45 as well as to the swivel axis 31 of the tool carrier 12. It is advantageous if a balancing weight 49, shown only in
(18) It is also conceivable that the first drive motor 40 comprises a motor shaft 43 that projects only on one side from the motor housing and is connected only via a single crankshaft 41 to the tool carrier 12. In that case, the first drive motor 40 should advantageously be arranged in such a way in the machine house 32 that the single crankshaft 41 is connected to the tool carrier approximately in the center of the elongated extension of the tool carrier 12. Further conceivable is that the first drive motor 40 is not arranged directly on the drive axis 43, but operates a drive wheel, arranged on the drive axis 43, via a belt or chain drive or a toothed gear. Also conceivable is that the tool carrier 12 is moved by the first drive motor 40 via a cam drive, not shown herein, from one operating position to the other one. A cam roller that is attached rotating to the second axis 47 of the tool carrier 12 could then roll off a rotating cam disc arranged torque-proof on the drive axis 42 of the first drive motor 40.
(19) The first drive motor 40 and the crankshaft can conceivably also be arranged downstream of the operating position. The bearing location 48 of the tool carrier, indicated in
(20) As shown in
(21) The inventive method for cutting or perforating a paper web 2 at variable distances is described in the following. With the aid of a digital printing press, not shown in the Figures, differing numbers of individual pages S are printed onto one side or both sides of print sheets 8, 8 on the paper web 2, as mentioned in the above. Following this, the paper web is supplied to the apparatus 1 for the optional cutting and perforating, wherein additional processing stations such as deflecting stations, buffering stations, perforating and cutting devices, cutting and longitudinal folding devices can optionally be arranged between the digital printing press and the inventive apparatus 1. Alternatively, the printed paper web 2 can be rolled up once more following the printing. The printed-on roll can subsequently be transported to an optional location and/or stored. The printed-on paper roll can be supplied as needed to the inventive apparatus 1 for the cutting and perforating, using an unwinding station known from the prior art and additional, above-described optional processing stations.
(22) The paper web 2 is conveyed with a conveying speed v in transport direction T to the apparatus 1, wherein the conveying speed v corresponds to the transporting speed for the paper web in the digital printing press and/or the unwinding station. If the digital paper web 2 is moved through a buffering station, known from the prior art, where a specified length of the paper web 2 can be held back, the conveying speed v can also differ before and after the buffering station. The paper web 2 is transported with the aid of at least one drive mechanism 9, shown in
(23) The pages S printed onto the paper web 2 are assigned to individual print sheets 8, 8 having respectively the same or a different number of pages S. In
(24) The four-page sheets 8 shown in
(25) With the inventive method, the continuously conveyed paper web 2, comprising the printed-on sheets 8, 8 with the same or a different number of pages S printed thereon, are optionally either cut or perforated transverse to the transporting direction T. The second drive motor 23 of the cutting drum 21 and the first drive motor 40 that moves the tool carrier 12 are connected for this to the drive control 61. The information relating to the locations for and the spacing with which the paper web 2 must be cut or perforated, is transmitted to the drive control 61, for example by the digital printing press or a super-imposed machine control. As an alternative or in addition thereto, an identification mark 101 that is affixed visibly or non-visibly to the paper web 2 can also be read with the sensor 62. The drive control 61 evaluates the signal from the sensor 62 and determines the location where the paper web 2 is to be cut or perforated.
(26) The drive control 61, which can also be integrated into the super-imposed machine control, determines the speed at which the second drive motor 23 drives the cutting drum 21 by using the diameter of the cutting drum 21, the number of counter tools 25 positioned uniformly spaced-apart along the circumference of the cutting drum 21, the conveying speed v of the paper web 2, and the length L of a printed-on page S. The drive control 61 furthermore determines the instant, respectively via the speed and angle position of the second drive motor 23, at which one of the counter tools 25 with its blade 26 must be in the operating position 19, so that the paper web is either perforated or cut at the correct location. If the pages S, printed onto the paper web 2, have the same length L, then the cutting drum 21 rotates uniformly or nearly uniformly at a constant speed for the paper web 2. As shown in
(27) At a constant conveying speed v for the paper web 2 and pages S with the same length L, the cutting drum 21 is driven with a constant or nearly constant rotational speed. It is advantageous if the circumferential speed of the cutting drum 21 is the same or higher than the conveying speed v of the paper web 2, even for pages S with maximum length L. As a result, it is ensured that the paper web 2 does not bunch up at the cutting drum 21 and/or the counter tool 25 since this would impede or make impossible the precise processing through perforating or cutting. It does not matter for the drive of the cutting drum whether the paper web 2 is perforated or cut by the apparatus 1, or if respectively the perforating tool 14 or the cutting tool 16 engage with the counter tool 25 of the cutting drum when in the operating position 19.
(28) The drive control 61 also controls the first drive motor 40 of the tool carrier 12. If a print sheet 8 with four pages S, as shown in
(29) The swivel angle is determined by the spatial arrangement of the first drive 40 relative to the tool carrier 12, by the geometric ratio of the crankshaft, in particular the size of the crank radius r and the length of the push rod 46, by the spacing of the swivel axis 31 and the second rotational axis 47, as well as the arrangement of the swivel axis 31 and the motor shaft 42. In both dead center positions of the crankshaft, in which the drive axis 42, the first axis 45 and the second axis 47 respectively are located in the same plane, the tool carrier 12 is stopped briefly in each of the two operating positions 30, 33. First, this causes the perforating tool 14 and the cutting tool 16 to be respectively stopped while the rotating counter tool 25 engages with one of the two tools. Second, the arrangement is particularly advantageous because the resulting cutting forces generated during the cutting or perforating are for the most part or completely transmitted to the machine frame 32 via the crankshaft, via optional bearing locations of the motor shaft 43 that are not shown in the Figures, and via the first drive motor 40. It is thus easy to prevent an undesirable rotational moment caused by the cutting forces acting upon the first drive motor 40, which would negatively influence the cutting precision, the cutting quality and the service life of the tools 14, 16, 25. The first drive motor 40 furthermore becomes cheaper because it can be dimensioned smaller than would be necessary if it would have to counteract the undesirable rotational moment in order to maintain its most precisely defined position. Of course, the processing of the paper web 2 can occur not only in the above-mentioned dead-center positions of the crankshaft, but also if the drive axis 42, the first axis 45 and the second axis 47 are not yet located or are no longer located in a joint plane. The larger dimensioned first drive motor 40 in that case must compensate a rotational moment resulting from the processing in the form of a stopping moment.
(30) If a sheet 8 with six pages S, shown in
(31) The arrangement, as shown in
(32)
(33) Analogous to the above-described method, the four-page print sheets 78 shown in
(34) Of course, print sheets 8, 8, 78, 78 with pages S having respectively different lengths L can also be processed with the inventive method and the inventive apparatus 1. The drive control 61 correspondingly controls the drive motor 23 for the cutting drum 21, the first drive motor 40 for the tool carrier 12, and the adjustment device 90. Correcting for the length L differences in the pages S respectively occurs by correcting the angle position of the two drive motors 23, 40 between two processing steps, so that each perforation 73 and each cut 74 can be realized at the intended paper web 2, 2 location. Also conceivable is the processing of a paper web 2, 2 with printed-on sheet which has more than 2 perforations. For example, a print sheet composed of eight individual sheets S can be printed onto a single layer paper web 2. Between the steps cuts 74, necessary at the start and at the end of the sheet, three perforations 73 are required for such a print sheet. The eight-page print sheet is respectively folded in half in two transverse folding devices 4, 5 arranged downstream of the apparatus 1. Print sheets with more than 3 perforations 73 transverse to the movement direction T of the paper web 2, 2 can also be realized as long as they can be processed in the downstream arranged processing stations.
(35) With the inventive method and the inventive apparatus 1, paper webs 2, 2 with more than two layers can also be processed, wherein the layers can be connected, for example, via a longitudinal fold or can be placed loosely one above the other and transported jointly.
(36) The print sheets 8, 8, 78, 78, cut from the paper web 2, 2, are transported further downstream of the apparatus 1 in a transporting device 70 that is shown schematically in
(37) If the paper web 2, 2 is not processed, for example during the operational setup, the tool carrier 12 is stopped in a rest position, e.g. between the operating positions 30, 33. The rest position could look as shown in
(38) It will be understood that the above description of the present invention is susceptible to various modifications, changes and adaptations, and that the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.