Multi-function fuel injector for internal combustion engines and method
10920726 ยท 2021-02-16
Assignee
Inventors
Cpc classification
F02M51/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M69/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M69/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In the preferred embodiments an air flow diverting blade is integral to a base that doubles as a collar designed to co-axially attach to the nozzle tip end of a typical port fuel injector for internal combustion engines. Upon simple manual manipulation of the set rotational angle of the typically externally exposed portion of the port fuel injector along its longitudinal axis, as typical modern port injection systems allow after installation, the angle of the intra-port flow diverting blade can be selectively varied to either straighten existing swirl and increase top end flow, or, introduce lateral directional swirl to whatever angle and intensity in either direction is desired. The functional use of a typical port fuel injector is thereby elevated to a multifunction of tunable fuel and air flow control at the point of induction into a combustion chamber without any modification to existing engine designs or their engine management control systems employed therefore. The flow diverting blade can be configured to divert flow around the intake valve stem, guide and guide boss in such a manner to optimize the overall flow dimension of the induction system of a typical internal combustion engine. The flow diverting blade also provides an effective means by which the proximity and angle of fuel injection, relative to the combustion chamber, can be altered and improved as desired. The flow diverting blade also provides an effective means by which a modest increase in effective fuel injector nozzle pressure and fuel vaporization can be realized.
Claims
1. An intra-port air and fuel flow diversion device for disposition within an internal combustion engine where said engine is capable of producing an intake cycle for inducing a mass airflow stream into a combustion chamber by way of a main port forming an induction conduit said induction conduit equipped with a fuel injector mounting sub-port defining a direct and open passage way from its outer surface to the intra-port section thereof for securely mounting a port fuel injector therein equipped with a fuel spray nozzle tip end, main body and pressurized fuel inlet end, arranged to allow for predetermined variably timed and metered injection of fuel into the induction conduit and mass airflow stream in at least one (1) pre-determined directional fuel flow path, comprising: a. an intra-port mass airflow directional diversion means, in the form of a blade like shape and structure, defining, at least one (1) of a leading edge and trailing edge connected on at least one (1) side by flat, straight, angled and/or curved surfaces the total combined linear length of which is less than a hemisphere having the same base diameter, extending into the induction conduit and providing for diversion of a portion of the mass airflow stream therein from its natural flow path to a re-directional path around an outer surface of the blade like shape and structure when oriented in functionally aligned engagement with the fuel injector mounting sub-port and port fuel injector; b. a secure mounting means providing for the secure placement of the intra-port mass airflow diversion means in functionally aligned engagement with the fuel injector mounting sub-port and port fuel injector; c. a fuel flow diversion surface defined as at least one (1) directional control surface integral to final construction and/or assembly of the intra-port mass air flow diversion means and oriented within at least one (1) directional fuel flow path from the fuel spray nozzle tip end of the port fuel injector.
2. The intra-port air and fuel flow diversion device in claim 1, wherein the blade like shape and structure includes an intra-port through hollow tubular structure including a mixing junction at one end and a final distribution nozzle at another end, the mixing junction arranged in functionally aligned engagement with the fuel spray nozzle tip end of the port fuel injector in order to divert at least a portion of the injected fuel therein, and, in order to simultaneously divert a fractional portion of the mass airflow stream at full induction conduit pressure therein, with, the final distribution nozzle arranged to utilize energy from displacement of the mass airflow stream around its opening reducing its proximate functional pressure below that of the full conduit pressure forming an effective pressure differential between the mixing junction end and the distribution nozzle end forcing rapid transit of the said portion of diverted air and fuel along a set path within the hollow tubular structure toward and through the distribution nozzle at a speed and direction independent of the speed and direction of the mass airflow stream.
3. The intra-port air and fuel flow diversion device in claim 1, wherein the blade like shape and structure is adjustable with respect to an angle in relation to the induction conduit including a means to change a direction of a diverted air flow and/or increase or decrease an amplitude of the diverted air flow upon altering the angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis.
4. The intra-port air and fuel flow diversion device in claim 2, wherein the blade like shape and structure is adjustable with respect to an angle in relation to the induction conduit including a means to change a direction of a diverted air flow and increase or decrease an amplitude of the diverted air flow upon altering the angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis.
5. The intra-port air and fuel flow diversion device in claim 3, including a functionally visible indexing means in order to indicate a pre-determined precise incremental rotational angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis relative to a pre-determined neutral angle.
6. The intra-port air and fuel flow diversion device in claim 4, including a functionally visible indexing means in order to indicate a pre-determined precise incremental rotational angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis relative to a pre-determined neutral angle.
7. The intra-port air and fuel flow diversion device in claim 1, including: a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
8. The intra-port air and fuel flow diversion device in claim 2, including: a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
9. The intra-port air and fuel flow diversion device in claim 3, including: a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
10. The intra-port air and fuel flow diversion device in claim 4, including: a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
11. An intra-port air and fuel flow diversion device for disposition within an internal combustion engine where said internal combustion engine is capable of producing an intake cycle for inducing a mass airflow stream into a combustion chamber by way of a main port forming an induction conduit equipped with a fuel injector mounting sub-port defining a direct and open passage way from an outer surface to an intra-port section thereof for securely mounting a port fuel injector therein equipped with a fuel spray nozzle tip end arranged to allow for a pre-determined variably timed and metered injection of fuel into the induction conduit and mass airflow stream in at least one (1) pre-determined directional fuel flow path, comprising: a. an intra-port through hollow tubular structure including a mixing junction at one end and a final distribution nozzle at another end, the mixing junction further comprising an air inlet extending from the induction conduit to the mixing junction and connected to the final distribution nozzle, arranged in functionally aligned engagement with the fuel spray nozzle tip end of the port fuel injector in order to divert at least a portion of the injected fuel therein, and, in order to simultaneously divert a fractional portion of the mass airflow stream at full induction conduit pressure therein, with, the final distribution nozzle arranged to utilize energy from displacement of the mass airflow stream around its opening reducing its proximate functional pressure below that of the full induction conduit pressure forming an effective pressure differential between the mixing junction end and the final distribution nozzle end forcing rapid transit of the said portion of diverted air and fuel along a set path within the intra-port through hollow tubular structure toward and through the final distribution nozzle at a speed and direction independent of a speed and direction of the mass airflow stream; b. a secure mounting means providing for the secure placement of the intra-port through hollow tubular structure in functionally aligned engagement with the fuel injector mounting sub-port and port fuel injector.
12. The intra-port air and fuel flow diversion device in claim 11, including an intra-port mass airflow directional diversion means, in the form of a blade like shape and structure, defining, at least one (1) leading edge and trailing edge connected on at least one (1) side by flat, straight, angled and/or curved surfaces the total combined linear length of which is less than a hemisphere sharing the same base diameter, extending into the induction conduit and providing for diversion of a portion of the mass airflow stream therein from its natural flow path to a re-directional path around the blade's the blade like shape and structure's outer surface when oriented in functionally aligned engagement with the fuel injector mounting sub-port and port fuel injector.
13. The intra-port air and fuel flow diversion device in claim 12, wherein the blade like shape and structure is adjustable with respect to its angle in relation to the induction conduit including a means to change a direction of the diverted air flow and increase or decrease an amplitude of the diverted air flow upon altering an angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis.
14. The intra-port air and fuel flow diversion device in claim 11, including a functionally visible indexing means in order to indicate a pre-determined precise incremental rotational angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis relative to a pre-determined neutral angle.
15. The intra-port air and fuel flow diversion device in claim 12, including a functionally visible indexing means in order to indicate a pre-determined precise incremental rotational angle of the intra-port air and fuel flow diversion device around its proximate longitudinal center axis relative to a pre-determined neutral angle.
16. The intra-port air and fuel flow diversion device in claim 11, including a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
17. The intra-port air and fuel flow diversion device in claim 12, including a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
18. The intra-port air and fuel flow diversion device in claim 13, including a security retention means to effectively provide extra or redundant retention security independent of and/or in addition to the secure mounting means, to prevent, at any time, including installation or disassembly, the intra-port air and fuel flow diversion device from becoming fully disengaged or detached from the port fuel injector and/or fuel injector mounting sub-port where such an event could result in unintended free intrusion of the intra-port air and fuel flow diversion device into the induction conduit.
19. A method for simultaneous control of a mass airflow stream within an induction conduit of a cycling internal combustion engine, en route to a combustion chamber, and of an injection of liquid fuel from a fuel spray nozzle tip end of a port fuel injector, and, a vapor phasing of said liquid fuel therein, comprising: acquiring by various means and for the use intended an intra-port air and fuel flow diversion device complete with a mixing junction at one end and a final distribution nozzle at another end connected by a hollow tubular structure, the mixing junction further comprising an air inlet extending from the induction conduit to the mixing junction and connected to the final distribution nozzle, and the intra-port air and fuel flow diversion device sized to easily fit within an interior section of the induction conduit; securely placing the intra-port air and fuel flow diversion device within the mass airflow stream with the mixing junction end in functionally aligned engagement with the fuel spray nozzle tip end of the port fuel injector; directing a pre-determined portion of the liquid fuel injected from the fuel spray nozzle tip end of the port fuel injector into the mixing junction end of a hollow tubular structure, and, simultaneously directing a pre-determined portion of the mass airflow stream within the induction conduit, en route to the combustion chamber, into the same said hollow tubular structure allowing both air and fuel to be transported rapidly within and through the hollow tubular structure at a speed and direction independent of a speed and direction of the mass airflow stream until forcibly exiting the final distribution nozzle thereof.
20. The method of claim 19, further comprising: directionally diverting a fractional portion of the mass airflow stream around an outer surface of the intra-port air and fuel flow diversion device using a blade like shape and structure affixed around, and, as part of the outer surface of the intra-port air and fuel flow diversion device.
21. The method of claim 19, wherein the intra-port air and fuel flow diversion device is securely attached and married to the port fuel injector, a rotational angle of the intra-port air and fuel flow diversion device being variably fixable along the port fuel injector's proximate longitudinal center axis.
22. The method of claim 20, wherein the intra-port air and fuel flow diversion device including the blade like shape and structure affixed around the outer surface being securely attached and married to the port fuel injector, a rotational angle of the intra-port air and fuel flow diversion device being variably fixable along the port fuel injector's proximate longitudinal center axis.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF INVENTION
(7) The basic preferred structures for the Intra-port mass air OR mass air & fuel flow diversion and vapor-phasing devices includes elements that are selected or excluded and mixed and matched to form several useful versions of the fuel injection system disclosed herein which is not necessarily limited to and include: 1. A mounting collar (
(8) The preferred extended blade like structure defined as a piece of solid material having a leading and a trailing edge (
(9) The mixing junction is defined as the area, point, gap and/or structure located proximately in between the inlet end of the hollow tubular structure and fuel spray nozzle tip end of the port fuel injector wherein fractionally diverted mass airflow first converges with the injected fuel mixing the two (2) elements together and accelerating them both into and through the hollow tubular structure.
(10) As disclosed herein functionally aligned engagement with a port fuel injector can be accomplished either by integrating an intra-port flow diverting blade type unit as integral to the final construction of a typical port fuel injector, OR, through the application of a separate flow diverting blade unit as the type depicted in
(11) Retro-fit can also be achieved by arranging an integral per-determined proximate coaxial functional engagement of a basic or similar structure with the fuel injector nozzle tip end by attaching it to the intra-port side of the fuel injector mounting sub-port (
(12) In preferred embodiment No. 1, a retro-fit version of an intra-port air and fuel flow diversion device includes a small protruding lip or flange incorporated at the top end of the collar (
(13) As depicted in ,
(14) As depicted in
(15) To further aid in the final manipulation of the angle of the blade, relative to the fuel injector and/or the longitudinal direction of the induction conduit and relative to a predetermined neutral angle, visible angle markings upon the outer surface of the blade unit's collar can be applied as depicted in
(16) In preferred embodiment No. 2, the retro-fit version of a flow diverting blade unit in preferred embodiment No. 1 does not include a gradient progressively partially constricted interior barrel structure and instead employs a solid blade structure as depicted in
(17) It may also be possible to extend the relief area below the collar (
(18) In preferred embodiment No. 3, whether integral or retro-fit, the vapor phasing function is not arranged in functional engagement with any blade like structure as defined herein. Many other shapes such a simple through hollow tube like structure (
(19) In preferred embodiment No. 4, a retro-fit version of a blade unit includes a means by which the fuel injector's lower or nozzle end 0-ring seal arrangement is can be by-passed to allow an expanded open end collar section (
(20) In preferred embodiment No. 5, whether integral or retro-fit, the said blade unit may be machined or forged or cast or formed of various preferred materials not limited to and including, aluminum, titanium, magnesium, steel, stainless steel, copper, bronze, brass, carbon fiber or plastic.
(21) The blade section itself may be machined or forged or cast or formed in various preferred cross sectional shapes not limited to and including hexagonal (as depicted in
(22) Said embodiments 1 and/or 3 and/or 4 including a means to divert fuel through all or a portion of the length of the blade section by means of a hollow internal barrel structure in various configurations machined therein as depicted in
(23) Some said embodiments may include a notched relief at various points along the leading or trailing edge of the blade section in order to accommodate any intra-port obstructions such as the Chrysler HEMI engine requires (
(24) Some said embodiments may include a blade section with an angled distal tip end as depicted in
(25) Any and/or all embodiments may include a main fuel injector nozzle designed to inject fuel in a pattern designed to enhance the overall performance of the fully assembled system.