ELECTRIC POWER SPRAYER WITH MULTI-VOLTAGE BATTERY SYSTEM AND METHOD THEREFOR
20210046494 ยท 2021-02-18
Inventors
Cpc classification
B05B9/0888
PERFORMING OPERATIONS; TRANSPORTING
H02J2207/10
ELECTRICITY
H02J7/0044
ELECTRICITY
International classification
B05B9/08
PERFORMING OPERATIONS; TRANSPORTING
H02J7/00
ELECTRICITY
Abstract
An electric power sprayer has a battery system with a battery interface and a voltage transformer. The battery interface may receive a plurality of different batteries having different voltages. The voltage transformer is operatively-connected to the battery interface and converts the different voltages into a standard voltage.
Claims
1. An electric power sprayer comprising a battery system comprising: a battery interface, wherein the battery interface may receive a plurality of different batteries having different voltages, and a voltage transformer operatively-connected to the battery interface, to convert the different voltages into a standard voltage.
2. The electric power sprayer according to claim 1, further comprising a backpack support.
3. The electric power sprayer according to claim 1, wherein the standard voltage is from about 10 v to about 30 v; or from about 12 v to about 25 v.
4. The electric power sprayer according to claim 1, wherein the plurality of different batteries each comprise a voltage of from about 9 v to about 120 v; or from about 10 v to about 75 v; or from about 11 v to about 60 v.
5. The electric power sprayer according to claim 1, wherein the backpack support further comprises a shoulder strap.
6. The electric power sprayer according to claim 1, wherein the voltage transformer is a DC-DC step-down converter, a DC-DC step up converter, DC-DC step-down circuitry, DC-DC step up circuitry, or a combination thereof.
7. The electric power sprayer according to claim 1, wherein the electric power sprayer comprises an adjustable flow rate, an adjustable pressure, or a combination thereof.
8. The electric power sprayer according to claim 1, wherein the electric power sprayer is for spraying a liquid, the electric power sprayer further comprising: a housing comprising: a pump comprising: an inlet wherein the liquid enters the inlet; a fluid path through the pump, wherein the liquid flows through the fluid path; and an outlet, wherein the liquid exits the outlet, wherein the pump is operatively-connected to the battery interface; and a liquid reservoir, wherein the liquid reservoir is fluidly-connected to the inlet; a hose comprising a first end and a second end opposite the first end, wherein the first end is fluidly-connected to the outlet; a handle fluidly-connected to the second end, wherein the handle comprises a button; and a control circuit operatively-connected to the pump, wherein the control circuit is operatively-connected to the battery interface, wherein the control circuit is operatively-connected to the button, wherein the control circuit controls the output of the pump, and wherein the control circuit provides an adjustable flow rate, an adjustable pressure, or a combination thereof.
9. The electric power sprayer according to claim 8, wherein the adjustable flow rate, the adjustable pressure, or the combination thereof is dependent upon the pressure exerted on the button during use.
10. The electric power sprayer according to claim 8, further comprising a transmitter operatively-connected to the button and a receiver operatively-connected to the control circuit and wherein the transmitter transmits a signal the receiver.
11. The electric power sprayer according to claim 10, wherein the transmitter is a wireless transmitter and wherein the receiver is a wireless receiver.
12. The electric power sprayer according to claim 11, wherein the transmitter and the receiver comprise an encryption key and wherein the signal is encrypted with the encryption key.
13. The electric power sprayer according claim 1, wherein the voltage transformer automatically converts the different voltages into the standard voltage.
14. The electric power sprayer according to claim 1, wherein the battery interface may comprise a plurality of batteries operatively-connected to the battery interface at the same time.
15. A method for using an electric power sprayer, wherein the electric power sprayer comprises a battery system comprising: a battery interface wherein the battery interface may receive a plurality of different batteries having different voltages; a voltage transformer to convert the different voltages into a standard voltage; and a first battery operatively-connected to the battery interface wherein the first battery comprises a first voltage, wherein the method comprises the steps of: spraying a liquid with the electric power sprayer; disconnecting the first battery from the battery interface; providing a second battery comprising a second voltage; operatively-connecting a second battery to the battery interface; and spraying a liquid with the electric power sprayer, wherein the first voltage and the second voltage are different.
16. The method according to claim 15, wherein the first voltage and the second voltage are different by at least about 4 v; or at least about 8 v; or at least about 12 v.
17. The method according to claim 15, wherein the spraying of liquid with the second battery operatively-connected to the battery interface does not cause any damage to the electric power sprayer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016] The figures herein are for illustrative purposes only and are not necessarily drawn to scale.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0017] Unless otherwise specifically provided, all tests herein are conducted at standard conditions which include a room and testing temperature of 25 C., sea level (1 atm.) pressure, pH 7 and all measurements are made in metric units, unless otherwise specifically noted. Furthermore, all percentages, ratios, etc. herein are by weight, unless specifically indicated otherwise.
[0018] An electric power sprayer contains a battery system having a battery interface and a voltage transformer. The battery interface may receive a plurality of different batteries having different voltages. The voltage transformer converts different voltages into a standard voltage.
[0019] Turning to the Figures,
[0020] The belt and/or the shoulder straps may also contain padding (see below), and may be further made from materials known in the art, such as, for example, a plastic and a combination thereof; or nylon, polypropylene, polyethylene, kevlar, and a combination thereof. The belt and/or the shoulder strap may be woven from the above materials, and/or formed by, for example, extrusion and other methods known in the art.
[0021] The electric power sprayer, 10, is either removably-attached or permanently-attached to the frame, 22. The frame, 22, is composed of a strong, lightweight material, typically a plastic, a metal, a fibre, and a combination thereof; or a plastic, a metal, and a combination thereof; or a metal and a combination thereof; or a polymer, aluminium, steel, and a combination thereof.
[0022] Also attached to the frame, 22, is padding, 28, which helps to make the frame, 22, more comfortable. In addition, the padding, 28, may also help to absorb sound and/or vibrations from the electric power sprayer, 10, during use. As a user may wish to use a power sprayer for a long time, or continuously for a long time, or even all day long, it is believed that the padding helps to make the power sprayer more comfortable for the user to wear on the back, to use, and also to reduce fatigue and the chance of injury. Accordingly, the padding useful herein may include, for example, a foam, a fabric, a plastic, and a combination thereof; or a foam rubber, cotton, nylon, polypropylene, polyethylene, and a combination thereof; or a foam rubber, a plastic, nylon, a fabric, and a combination thereof; or a foam rubber, nylon, polypropylene, and a combination thereof. In an embodiment herein, the padding, the strap and/or the belt are removable, or removable from the frame, for washing, etc. in case they become dirty or worn out and need to be replaced.
[0023] In the embodiment of
[0024] The housing, 30, also contains an optional handle, 38, formed into the liquid reservoir, 32. Although not shown, another handle, 38, is present on the opposite side of the liquid reservoir, 32, from the handle, 38. In an embodiment herein the handle is integral to the housing, the tank or a combination thereof. The housing, 30, also contains a pump, 40, inside of the liquid reservoir, 30, for pumping the liquid, 36. The liquid reservoir may be covered by an optional plastic layer as well to, for example, absorb impacts, protect the liquid reservoir, prevent UV damage, etc. The pump, 40, contains an inlet, 42, where liquid may enter the inlet, a fluid path, 44, running through the pump, 40. Thus, the liquid reservoir, 32; or the tank, is fluidly-connected to the inlet, 42. The pump, 40, also contains an outlet, 46, which connects to a tube, 48, which leads out of the liquid reservoir, 32, to the outside of the housing, 30, where it connects to the hose, 50. The tube is typically a hard, resilient material, such as, for example, a metal, a plastic, a resin, and a combination thereof; or steel, iron, polyvinyl chloride (PVC), and a combination thereof. This is because during use, the high pressure liquid may rupture a less resilient material, and/or may undesirably deform a soft material. In an embodiment of the present invention, the pressure in the sprayer is not so high, and therefore does not require the high tolerances needed in, for example, a high pressure washer.
[0025] The housing, 30, also contains a battery interface, 52, which is operatively-connected to a control circuit, 54. The control circuit, 54, is operatively connected to the pump, 40, to control the output of the pump, 40. In an embodiment herein, the control circuit, 54, is operatively-connected to the pump, 40, and provides an adjustable flow rate, an adjustable pressure, and/or a combination thereof. The control circuit, 54, is also operatively-connected to the battery interface, 52, as well.
[0026] In the embodiment of
[0027] The battery useful herein is typically an electric battery; or a rechargeable electric battery; or a rechargeable smart battery. In an embodiment herein, the power washer contains a plurality of smart batteries. When present, the smart batteries and the control circuit (see
[0028] The battery useful herein typically possesses a mAh rating of greater than 750 mAh; or from about 750 mAh to about 15000 mAh; or from about 1000 mAh to about 12500 mAh; or from about 1100 mAh to about 10000 mAh. The chemistry in the battery is largely irrelevant, but may be, for example nickel-cadmium, lithium ion, nickel metal hydride, lead acid, nickel hydrogen, and a combination thereof; or lithium ion. Generally, higher energy-density batteries are preferred.
[0029] The battery herein may be a smart battery, which indicates that the battery (or the battery cell(s), or the casing, etc.) contain a physical, electrical, or other method/structure to control the discharge and/or charging of the battery. The person skilled in the art understands that this may be accomplished by, for example, including battery controller, a variety of different electrical terminals to connect to the control circuit, a software to control the battery, etc. Such a smart battery may control one or more features of the battery, for example, voltage, current, temperature, charging, discharging, etc.
[0030] In an embodiment herein, the smart battery contains a plurality of terminals for electrically-connecting to the power washer's electrical system. The terminals may include, for example, a high-current discharge terminal, a low-current discharge terminal, a battery pack identification terminal, a battery pack temperature terminal, and/or a positive voltage terminal. In some embodiments, the battery pack housing does not include circuitry for controlling the switching between the low-current discharge terminal and the high-current discharge terminal, and in other embodiments, the battery pack does contain such circuitry. See, for example, the smart battery described in Chinese Patent Publication CN 102301246 A to Techtronic Industries, published on Dec. 28, 2001. Such a smart battery may be especially useful when the power washer contains a boost function.
[0031] A battery eject button, 58, is located on the housing to disconnect the battery, 56, from the battery interface, 52. Without intending to be limited by theory, it is believed that this button is useful for ejecting the battery especially when the user's hands may be wet, thus reducing the chance of a short circuit. In an embodiment herein, the battery ejection button is separately sealed and located away from the battery interface so as to reduce the chance of a short circuit. In an embodiment herein, as a safety feature, when the battery eject button is pushed, then the electric circuit is broken, and/or the electric power sprayer is turned off, so that there is a reduced chance of activating the motor and/or pump.
[0032] As noted herein, the tube, 48, leads to the outside of the housing, 30, where the tube, 48, connects to a hose, 50. The hose, 50, contains a first end, 60, and a second end, 62, opposite the first end, 60. The first end, 60, which is fluidly-connected to the outlet, 48. In an embodiment herein, the hose is typically a high pressure hose made specifically to withstand and safely contain the high pressure liquid running therethrough during use of the power sprayer. In an embodiment herein, the high pressure hose is capable of withstanding a pressure of greater than about 50 psi (0.34 MPa); or of from about 50 psi (0.34 MPa) to about 5000 psi (34 MPa); or from about 100 psi (0.68 MPa) to about 4000 psi (27.6 MPa); or from about 125 psi (0.86 MPa) to about 3500 psi (24.1 MPa). However, in an embodiment herein, a high pressure hose is not needed and therefore a regular hose may suffice.
[0033] The second end, 62, of the hose, 50, is fluidly-connected to a spray wand, 64, which contains a handle, 66. The handle, 66, contains a button, 68, which is in this case similar to a trigger. The spray wand, 64, also contains a spray tip, 70, from which the high pressure spray exits the spray wand, 64. The spray tip may be adjustable to provide a variety of liquid spray patterns such as a stream, a fan, and a combination thereof.
[0034] The button, 68, is typically compressed or depressed to start the flow of the high pressure spray. In an embodiment herein, the flow rate of the liquid is an adjustable flow rate and the adjustable flow rate is dependent on the amount of pressure exerted on the button during use. For example, the greater the pressure exerted upon the button, the greater the flow rate of the liquid being sprayed. In an embodiment herein, the pressure; or spray pressure, of the liquid is an adjustable pressure and the adjustable pressure is dependent on the amount of pressure exerted on the button during use. For example, the greater the pressure exerted upon the button, the greater the pressure of the liquid being sprayed. In an embodiment herein, both the flow rate and the pressure of the liquid is adjustable and is dependent on the amount of pressure exerted on the button during use. For example, the greater the pressure exerted upon the button, the greater the flow rate and the pressure of the liquid being sprayed.
[0035]
[0036] Typically each battery has its own voltage, and in many cases, the voltages of each battery will be different. Therefore the plurality of different batteries may correspond to different voltages; or a plurality of different voltages. The battery interface, 52, is operatively-connected to; or passes electricity to, the voltage transformer, 74, which then converts the different voltages to a standard voltage which is typically of from about 10 v to about 30 v; or from about 12 v to about 25 v. In an embodiment herein, the voltage transformer converts the different voltages to a standard voltage of from about 20 v to about 45 v; or from about 25 v to about 42 v; or from about 30 v to about 40 v. In an embodiment herein, the voltage transformer converts the different voltages to a standard voltage of from about 40 v to about 75 v; or from about 45 v to about 70 v; or from about 55 v to about 60 v. The standard voltage herein is the normal voltage, for example, about 20 v, that the rest of the electric circuit is designed to work at, and/or the optimum voltage for the electric circuit.
[0037] In an embodiment herein, the voltage transformer is a DC-DC voltage transformer; or a DC-DC step-down converter (a.k.a., a DC-DC step-down transformer), a DC-DC step-up converter (a.k.a., a DC-DC step-up transformer), DC-DC step-down circuitry, DC-DC step up circuitry, and a combination thereof, depending on the expected types of batteries and the motor/pump/control circuit configurations. In an embodiment herein, the voltage transformer automatically converts the different voltages into the standard voltage. In another embodiment herein, the voltage transformer has a physical or electronic switch which needs to be set in order to convert the different voltages into the standard voltage. The voltage transformer, 74, passes electricity (at the standard voltage) to the control circuit, 54.
[0038] In an embodiment herein, when a battery is inserted into, electrically-connected to, and/or otherwise operatively-attached to the battery interface, the battery interface and/or the control circuit, 54, automatically senses the battery's voltage and adjusts the voltage accordingly, either directly or indirectly. In an embodiment herein, the voltage transformer is a pulse width modulation rectifier. In an embodiment herein, the voltage transformer achieves the desired voltage via designated circuitry. In an embodiment herein, the designated circuitry may be in, for example, the control circuit, and/or in the battery interface. In an embodiment herein, when a plurality of batteries are connected to the battery interface, each battery has a separate circuit system between the battery and the voltage transformer.
[0039] In
[0040] In an embodiment herein the transmitter and/or the receiver is a transceiver. In an embodiment herein, the transmitter and/or the receiver is a transceiver microchip and the signal may be encrypted or non-encrypted. In an embodiment herein the transmitter and the receiver each contain an encryption key, and the signal is encrypted with the encryption key.
[0041] The signal useful herein may be a radio signal, a light signal, a sonic signal, an electric signal, a magnetic signal, and a combination thereof; or a radio signal, a light signal and a combination thereof; or a radio signal; or a light signal. A radio signal useful herein may be a Bluetooth signal, a Wi-Fi signal, a Z-Wave signal, a ZigBee signal, and a combination thereof; or a Bluetooth signal; or a Wi-Fi signal.
[0042] As the button, 68, and the transmitter, 76, may either or both require electricity to work, a battery, 56, is provided which may be, for example, in the spray wand (see
[0043] In another embodiment, the button may be physically connected to the control circuit via, for example, wires.
[0044] In the embodiment of
[0045] In an embodiment herein, the motor is a brushless motor, such as known in the art. See for example, WO 2015/165012 to Foster Assets Corporation, published on 5 Nov. 2015. In the typical embodiment herein, the brushless motor contains a switching element to selectively enable and disable the driving mechanism for the motor. The brushless motor may further contain a printed circuit board or other type of controller therein, as seen in WO 2014/031539 A1 to Milwaukee Electric Tool Corp., published on Feb. 27, 2014. In an embodiment herein, the power washer herein contains a motor controller, which may be contained within or connected to the control circuit, 40, the motor, 82, or may be located elsewhere.
[0046] A battery system, 84, contains specifically the batteries, 56 and 56, the battery interface, 52, and the voltage transformer, 74. Typically, as is shown in
[0047] It is understood that the control circuit may control the pump (see
[0048]
[0049] The filter useful herein typically consists of a mesh, a screen, etc. and may be flat or shaped as desired. As different electric power sprayers are used for different purposes and contain different liquids, it is understood that the fineness of the mesh should be calculated to avoid the most common debris which causes fouling for the electric power sprayer. However, in an embodiment herein, the filter is a mesh, wherein the mesh has holes having a diameter (in the case of approximately round holes) of from about 0.01 mm to about 10 mm; or from about 0.1 mm to about 5 mm; or from about 0.75 mm to about 2.5 mm. In an embodiment where the mesh has square, rectangular, parallelogram, etc. shaped holes, then the holes have a longest length (or width, as the case may be) of from about 0.01 mm to about 10 mm; or from about 0.1 mm to about 5 mm; or from about 0.75 mm to about 2.5 mm, or the equivalent thereof. The filter herein may be permanent or disposable as desired. The filter herein may be formed of, for example, a plastic, a fabric, a metal, a ceramic, and a mixture thereof; or a plastic, a metal, and a mixture thereof; or a plastic.
Method of Use:
[0050] In an embodiment of the invention, the electric power sprayer (See, e.g.,
[0051] The electric power sprayer is used to spray a liquid such as in a liquid stream. Then the electric power sprayer may be turned off, and/or the button released so that the motor and/or the pump has stopped. If present, the battery eject button is pushed to safely disconnect; or eject, the first battery from the battery interface.
[0052] The second battery is then operatively-connected; or inserted, into the battery interface so as to power the electric power sprayer. Thus, even though the first voltage and the second voltage are different; or the first voltage and the second voltage are different by at least about 4 v; or at least about 8 v; or at least about 12 v; or from about 4 v to about 120 v; or from about 8 v to about 100 v; or from about 12 v to about 50 v, the electric power sprayer remains undamaged due to the voltage transformer.
[0053] It is understood that in a normal electric power sprayer without a voltage transformer, if the standard voltage is very high, and the battery has a low voltage, then the electric power sprayer simply will not work. In contrast, in a normal electric power sprayer without a voltage transformer, if the standard voltage is very low, and the battery voltage is too high, it could cause damage to and/or short circuiting of, the electric power sprayer. However, it has been recognized that this problem can be solved by providing a voltage transformer which then converts a voltage that would otherwise be a damaging voltage and/or inoperable voltage into a usable standard voltage. Accordingly, in an embodiment herein, the use of the a battery and a second battery each having a different voltage, does not cause any damage to the electric power sprayer when each is separately operatively-connected to the battery interface. In an embodiment herein, the use of a first battery and the second battery each having a different voltage, does not cause any damage to the electric power sprayer when each of them is operatively-connected to the battery interface at the same time. In an embodiment herein, the use of a first battery and the second battery each having a different voltage, does not cause any damage to the electric power sprayer when each of them is operatively-connected to the battery interface sequentially.
[0054] Accordingly, the present invention may provide significant advantages to the user as described herein.
[0055] It should be understood that the above only illustrates and describes examples whereby the present invention may be carried out, and that modifications and/or alterations may be made thereto without departing from the spirit of the invention.
[0056] It should also be understood that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the context of a single embodiment, may also be provided separately, or in any suitable subcombination.