Tractor-trailer combinations
10925205 ยท 2021-02-23
Assignee
Inventors
Cpc classification
A01B69/001
HUMAN NECESSITIES
A01B69/00
HUMAN NECESSITIES
International classification
A01D89/00
HUMAN NECESSITIES
A01B69/00
HUMAN NECESSITIES
Abstract
A movable tractor-trailer combination includes a self-powered tractor having a plurality of ground-engaging members and a steering mechanism for steering at least one the ground-engaging member; and a trailer that is towed behind the tractor and that is connected to the tractor by a drawbar that is pivotably connected at a tractor connection to the tractor. One or more sensors sense a line of a swath of crop material corresponding to a maximal quantity of crop material per unit length of the swath. The tractor-trailer combination includes a control apparatus that operates in dependence on at least one output of the one or more sensors to operate the steering mechanism of the tractor in dependence on the at least one output such that the tractor moves along the swath without any of the ground-engaging members running over the swath.
Claims
1. A movable tractor-trailer combination comprising: a self-powered tractor comprising a plurality of ground-engaging members and a steering mechanism for steering at least one of the plurality of ground-engaging members so as to cause changes in a direction of movement of the tractor; a trailer that is towed behind the tractor as the tractor moves forwardly; a drawbar that is pivotably connected at a tractor connection to the tractor and at a location spaced along the drawbar to an attachment location on the trailer; at least one actuator comprising a first end connected to the drawbar and a second end connected to the trailer, for steering the trailer relative to the tractor; at least one sensor for sensing a line of a swath of crop material corresponding to a maximal quantity of crop material per unit length of the swath; and a control apparatus configured for controlling: the at least one actuator in dependence on at least one output of the at least one sensor in order to optimize a trajectory of the trailer relative to a transverse extent of the swath, and the steering mechanism of the tractor in dependence on the at least one output such that the tractor moves along the swath without any of the ground-engaging members running over the swath.
2. The tractor-trailer combination according to claim 1, wherein the trailer is a baler that comprises: a pickup extending transversely relative to the baler for causing ingestion of crop material lying on the ground into the baler for baling; and at least one chamber for receiving crop material ingested by the pickup and forming the crop material into bales, wherein the control apparatus is further configured for controlling the at least one actuator to steer the baler relative to the tractor in order to further optimize the ingestion of crop material via the pickup.
3. The tractor-trailer combination according to claim 2, wherein the at least one actuator extends between a forward location on the drawbar and a location on the baler disposed rearwardly of and offset transversely from the forward location such that operation of the at least one actuator causes steering of the baler relative to the tractor about the attachment location.
4. The tractor-trailer combination according to claim 1, wherein the tractor further comprises a speed control mechanism for controlling a speed of forward movement of the tractor-trailer combination; and wherein the control apparatus additionally is operatively connected to the speed control mechanism and is further configured for controlling the forward speed of the tractor-trailer combination in dependence on the at least one output.
5. The tractor-trailer combination according to claim 1, wherein the trailer comprises: a main frame; at least one steerable axle defining a pivot and at least one steering arm that is connected to the steerable axle; and at least one further actuator being pivotably secured at each of two ends to extend between the steering arm and an anchor location that is fixed relative to the main frame such that operation of the at least one further actuator causes force to act on the steering arm to cause steering of the steerable axle about the pivot.
6. The tractor-trailer combination according to claim 1, wherein the tractor further comprises: a hitch defining a pivotable connection of the drawbar to the tractor, the hitch being moveable transversely relative to a remainder of the tractor; and a hitch actuator for causing transverse movement of the hitch relative to the remainder of the tractor, wherein the control apparatus is further configured for controlling the hitch actuator in dependence on the at least one output in order to further optimize the trajectory of the trailer relative to a transverse extent of the swath.
7. The tractor-trailer combination according to claim 1, wherein the at least one sensor is supported by or forms part of the tractor.
8. The tractor-trailer combination according to claim 1, wherein the at least one sensor is an optical device that generates an output derived from a two-dimensional image of a cross-section of the swath captured by the at least one optical device.
9. The tractor-trailer combination according to claim 8, wherein the at least one optical device is operatively coupled to the control apparatus, wherein the control apparatus is further configured for generating a predicted line of the swath derived from a plurality of two-dimensional images of the cross-section or from a silhouette or outline of the swath captured sequentially by the at least one optical device as the tractor moves forwardly.
10. The tractor-trailer combination according to claim 9, wherein the control apparatus is further configured for determining a deviation of a predetermined part of the trailer from the predicted line of the swath, generating an error signal proportional to the deviation, and transmitting the error signal to the at least one actuator such that the at least one actuator causes steering of the trailer relative to the tractor in a manner that minimizes the error signal.
11. The tractor-trailer combination according to claim 1, wherein the control apparatus is further configured for controlling the steering mechanism of the tractor so as to maintain a predetermined minimum offset of a chosen location on the tractor from the line of the swath, the minimum offset corresponding to an integer or non-integer multiple of a widest transverse width of the tractor between ground-engaging members.
12. The tractor-trailer combination according to claim 1, wherein the control apparatus includes a programmable device that is programmed and operatively coupled to effect steering of the tractor-trailer combination in dependence on the at least one output of the at least one sensor by causing the at least one actuator to steer the trailer relative to the tractor in order to optimize a trajectory of the trailer relative to a transverse extent of the swath, and to operate the steering mechanism of the tractor in dependence on the at least one output such that the tractor moves along the swath without any of the ground-engaging members running over the swath.
13. The tractor-trailer combination according to claim 1, further comprising a computer-readable medium containing instructions for operation of a programmable device to cause the at least one actuator to steer the trailer relative to the tractor in dependence on the at least one output of the at least one sensor in order to optimize ingestion of crop material via the pickup, and to operate the steering mechanism of the tractor in dependence on the at least one output such that the tractor moves along the swath without any of the ground-engaging members running over the swath.
14. A baler towable behind a tractor along a swath of crop material, the baler comprising: a pickup extending transversely for causing ingestion of crop material lying on the ground for baling; at least one chamber for receiving crop material ingested by the pickup and for forming the crop material into bales; at least one actuator comprising a first end connectable to a drawbar and a second end connected to a stationary part of the baler, the at least one actuator operable to steer the baler relative to a tractor; an attachment location that is pivotably connectable to one end of the drawbar; and a control apparatus configured for controlling: the at least one actuator in dependence on at least one output of at least one sensor to steer the baler relative to the tractor in order to optimize the ingestion of crop material via the pickup, and a steering mechanism of the tractor in dependence on the at least one output to cause the tractor to move along the swath without any ground-engaging members of the tractor running over the swath.
15. A computer-readable medium containing instructions for the operation of a programmable device of a tractor-trailer combination according to claim 1 to cause the at least one actuator to steer the trailer relative to the tractor in dependence on the at least one output of the at least one sensor in order to optimize ingestion of crop material via the pickup, and to operate the steering mechanism of the tractor in dependence on the at least one output such that the tractor moves along the swath without any of the ground-engaging members running over the swath.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) There now follows a description of a preferred embodiment of the invention, by way of non-limiting example, with reference being made to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(9) Referring to
(10) The tractor-trailer combination 10 includes a tractor 11 that tows a trailer in the form of a baler 12. As noted herein the trailer of the tractor-trailer combination 10 may in other embodiments of the invention take other forms. The following description focuses predominantly on the towing of a baler during baling operations. The person of skill in the art however will readily be able to apply the principles of the invention to situations in which trailers other than balers are towed in fields including swaths, windrows or equivalent features that it is undesirable to run over.
(11) The tractor 11 includes four ground-engaging members in the form of front and rear pairs 13a, 13b, 14a, 14b of tyred wheels of which the rear pair 14a, 14b are of significantly larger diameter than the front pair 13a, 13b, although this need not necessarily be the case in other embodiments of the invention. The tractor 11 also includes a main frame 16 supporting a driver's cab 17 and an engine and drive train that render the tractor 11 self-powered and hence essentially autonomous.
(12) The engine and drive train are not visible in
(13) In some tractors the rotary drive generated by the engine also may be transferred to power the front wheels 13a, 13b. Such tractors are within the scope of the invention.
(14) In yet further designs of tractor, also within the scope of the invention, the ground-engaging members are in the form of articulated, endless tracks or belts instead of wheels. It is also known for e.g. only the rear wheels of the tractor 11 to be replaced by such articulated tracks or belts with the front wheels 14a, 14b retaining the form shown in outline in
(15) The front wheels 13a, 13b are steerable as a result of inclusion of a steering mechanism that is described below.
(16) The steering mechanism includes front wheel axles 19, 21 that permit the front wheels 13a, 13b to rotate about respective horizontal axes 22, 23 defined on either side of the front of the tractor 11.
(17) The front axles 19, 21 additionally are rotatable about respective vertically extending axes 24, 26, by reason of rotatable pin-type connections to the main frame 16 or to components that are fixed relative to the main frame 16.
(18) A steering rod 27 extends between the axles 19, 21 and is pivotably connected at each end to a respective said axle 19, 21 at a respective location that lies rearwardly of the vertically extending pivot axes 24, 26. As a result lateral movement of the steering rod 27 causes the axles 19, 21 to pivot clockwise or anticlockwise about the axes 24, 26, depending on whether the steering rod 27 moves to the left or the right as viewed in
(19) When as shown in
(20) As is also commonplace in vehicle steering arrangements the components of the steering mechanism in practical embodiments of the invention include design features that take account of the differing arc radii that the wheels 13a, 13b must describe when effecting a turn. Such features are omitted from
(21) Lateral movement of the steering rod 27 results from operation of a steering box 28. This receives as a mechanical input rotation of a steering column 29 extending from the vicinity of the steering mechanism components rearwardly into the cab 17. The steering column 29 is supported for rotation in a per se known manner that it is not necessary to describe herein since such features of vehicle design are well known.
(22) A rotatable steering wheel 31 is supported on the steering column 29 inside the cab 17 and may be rotated manually by the driver of the tractor 11. Such rotation causes rotation of the steering column 29 that is converted to side-to-side movement of the steering rod 27 by the components of the steering box 28. Steering box 28 may be of a per se known design.
(23) The steering box 28 in the embodiment of the invention shown in
(24) Self-steering agricultural vehicles are known. The steering motor and control apparatus may in essence adopt the forms of such components as are known in the prior art, but the programming of one or more programmable devices forming part of the control apparatus in accordance with the invention is such as to produce novel effects as described herein.
(25) The baler 12 is connected to the tractor 11 by a schematically illustrated drawbar 32 such that the baler 12 is towed behind the tractor 11 when the tractor 11 moves forwardly. Drawbar 32 is pivotably secured at its in-use forward end to a towing hitch 33 by way of a pivot joint 34. Hitch 33 may be e.g. a moveable (e.g. three-point) hitch or a fixed hitch, as would be known to the person of skill in the art.
(26) The drawbar 32 is pivotably connected to an attachment location on the baler 12 at its rear end. In the embodiment illustrated in
(27) The baler 12 in
(28) The baler 12 in
(29) As is also referred to below the baler 12 includes at its forwardmost end a pick-up 42 for causing harvest products requiring baling to be ingested into the baler 12. The pick-up 42 consists of a rotatable pick-up cylinder that extends from one side of the baler 12 to the other a short distance above the ground over which the baler 12 travels in use.
(30) The pick-up cylinder includes an array of externally projecting tines or fingers that on rotation of the pick-up cylinder lift harvest products defining a swath 50 over which the baler 12 moves and urge them rearwardly to a stuffer mechanism that in a per se known manner carries them inside the baler for baling within one or more internal chambers designed for creating bales.
(31) The baler 12 in
(32) The tractor 11 includes a sensor 43 and a controller represented schematically by numeral 44 or another control device forming part of a control apparatus.
(33) Sensor 43 is mounted on the front of the tractor 11 by way of a bracket 46 or similar support structure and faces forwardly. Sensor 43 is of a type that scans the field in front of the tractor 11 and generates signals (especially electrical signals) that are indicative of the features lying in the path of the tractor. Sensor 43 includes a field of view signified schematically by numeral 47 that permits the scanning of a wide area in front of the tractor 11.
(34) Although within the scope of the invention non-optical (e.g. radar and acoustic) sensor types are possible, in practical embodiments of the invention the sensor 43 may be an optical device such as but not limited to a charge-coupled device camera. The output of the sensor is transmitted typically using electrical wires as indicated in
(35) Controller 44 is programmable and includes software the purposes of which are (a) to condition the output of the sensor 43 for analysis; and (b) to analyse the data (images) generated by the sensor 43 in a manner that distinguishes between the swath 50 on the one hand and other features in the field on the other.
(36) The controller 44, which as noted forms part of the control apparatus of the tractor-trailer combination 10, produces control signals based on the output of the sensor 43 as described in more detail below.
(37) In accordance with an important aspect of the invention, the controller 44 is operatively connected, by transmission wires as indicated (although as mentioned other methods of signal transmission are possible within the scope of the invention) to the steering motor contained within the steering box 28. The controller 44 thus may control the steering of the tractor 11 in dependence on the output of the sensor 43. As explained further herein, the control exerted by the controller 44 is such as to prevent, or at least minimise the chance of, any ground-engaging member of the tractor 11 running over any part of a swath detected by the sensor 43.
(38) In addition to the foregoing the tractor-baler combination of
(39) These features include an actuator that in the
(40) As is commonplace the tractor 11 and/or the baler 12 includes a hydraulic control circuit including a pump, filter, control valves and various ancillary parts that give rise to a controllable hydraulic supply. In
(41) Respective extension and retraction hydraulic supply hoses 51, 52 connect between the manifold 49 and the cylinder 48 for effecting extension and contraction of the cylinder 48 in a per se known manner. Control signals generated in the control apparatus as represented by controller 44 are transmitted to the hydraulic control circuit e.g. in the form of actuator signals for one or more solenoid actuated valves forming part of the hydraulic circuit. Such control signal transmission is represented schematically in
(42) In another possible arrangement within the scope of the invention the baler 12 may include its own hydraulic circuit including a pump, hoses, filters, valves and ancillary components. The pump of such a circuit may be powered from the PTO shaft described above. An advantage of such an arrangement is that it is not necessary to provide the hoses 51, 52 extending between the tractor 11 and the actuator 48, and instead much shorter supply hoses may connect the actuator 48 to the hydraulic circuit of the baler. It would however in such an embodiment remain necessary to transmit control signals from the controller 44 to any electrically operated parts of the baler hydraulic circuit. Such transmission can take place e.g. wirelessly or by way of appropriate signal wires.
(43) It is also possible to employ one or more pneumatic circuits in partial or complete replacement of the described circuits. The person of skill in the art is readily able to embody such variants of the invention.
(44) Regardless of the fluid power arrangement adopted, the control apparatus of the tractor-baler combination generates control signals for the cylinder 48 in dependence on the output of the sensor 43. It will be apparent that extension and retraction of the cylinder 48 cause the baler 12 to steer relative to the line followed by the tractor. This is illustrated in
(45) The control philosophy determining whether the baler 12 steers relative to the tractor 11 may be determined based on e.g. the design of the baler, the type of crop and so on so as to optimise the ingestion of crop material into the baler.
(46) One control approach may involve seeking to maintain the transverse centre of the baler pickup 42 aligned with the middle 50a of the swath 50 (also referred to herein as the line of the swath 50) unless a sensor in the baler 12 (the output of which sensor being input to the controller 44) indicates uneven filling of a bale-forming chamber inside the baler 12.
(47) For the purpose of determining the middle 50a of the swath 50, two strategies are available as illustrated in
(48)
(49) Also visible in
(50) Both the possible strategies rely on detection of the left and right edges 50b, 50c of the swath 50, as detected by the sensor 43. In the first strategy, one form 50a of the middle 50a of the swath 50 is calculated as the average distance between the left and right edges 50b, 50c. According to the second strategy, which is referred to as the COG (centre of gravity) approach in
(51) Following determination of the middle 50a of the swath 50 the baler 12 may then be steered to the left or the right as exemplified by
(52) In
(53) Such steering of the tractor may cause the alignment of the baler 12 relative to the swath 50 to be sub-optimal. The apparatus may therefore effect one or more subsequent trajectory corrections, acting on the tractor 11, the baler 12 or both.
(54) It will be appreciated that the foregoing represents a very simple control approach. More complex control philosophies (that may rely e.g. on moisture, density and other physical measurements of the crop material ingested into the baler 12) may additionally or alternatively be programmed into one or more programmable devices (such as controller 44) forming part of the control apparatus of the tractor-baler combination.
(55) A further optional refinement of the tractor-baler combination is the inclusion of a speed control feature.
(56) It is commonplace to include one or more sensors of forward speed, in a tractor such as tractor 11. Such a sensor may operate on the basis of settings of components of the throttle of the tractor 11 and the transmission ratio selected (all of which aspects in a modern tractor are sensed using appropriate sensors). The forward speed of the tractor 11 may be calculated by e.g. the controller 44 using such inputs.
(57) Alternatively it is known to include a sensor that produces as an output signal an absolute measure of the tractor speed. Such a sensor could be a Doppler sensor that measures progress relative to the surroundings of the tractor, or an optical or inductive device that detects the rotational speed of an element in the drive train of the tractor, such as but not limited to a drive shaft or an axle shaft.
(58) The outputs of such sensors may be input to the controller 44 that may generate control signals adjusting the speed of the tractor 11 in order to ensure that the ground-engaging members do not run over the swath 50.
(59) In this regard it is known that for a given degree of turn of the steerable front wheels 13a, 13b of the tractor 11 it will travel forwardly further per degree of turn described when the tractor is travelling at a relatively high speed than at a relatively low speed.
(60) The tractor 11 therefore also may include a sensor of the steering angle to which the steerable front wheels 13a, 13b are set at any given instant. This also may be used as an input to the controller 44 or another part of a control apparatus in order to assist in determining an optimal speed at which the tractor 11 should effect turns aimed at optimising the ingestion of crop material into the baler 12 while preventing running over of the swath 50.
(61) Sensor inputs of the foregoing kinds are explained further, below, in relation to
(62) The baler 12 may include one or more steerable axles. In one form of such an arrangement referred to herein as an actively steerable axle, the baler includes a main frame represented schematically by numeral 53 in
(63) This form of steerable axle involves control aspects that may be embodied as control signals generated by the processor 44 or another part of the control apparatus. It is in an alternative arrangement within the scope of the invention possible to provide one or more passively steerable axles of the baler 12, that describe steering arcs when the baler 12 is subject to forces (as may be generated by the tractor 11) slewing it to one side or the other. Such passively steerable axles are known in the trailer art and in like manner to the actively steerable axle described above assist the baler to describe tighter turns than would be the case if the angles of the baler axles were fixed.
(64) The hitch 33 mounted on the tractor 11 also may in some embodiments of the invention be arranged to be moveable transversely relative to the tractor 11. To this end the tractor 11 may include a hitch actuator 55 for causing transverse movement of the hitch relative to the remainder of the tractor, the control apparatus being operatively connected to operate the hitch actuator in dependence on the at least one output of the sensor 43 in order to optimise the trajectory of the trailer relative to the transverse extent of the swath. The hitch actuator is shown in
(65) Thus a plurality of means of steering parts of the tractor-baler combination may be provided. Operating in a co-ordinated manner under the influence of the control apparatus, such sub-systems may give rise to rapid steering effects of the tractor 11 and/or the baler 12. In turn this means that the tractor-baler combination may rapidly adjust to optimise the ingestion of crop material into the baler 12 while avoiding the risk of the ground-engaging members of the tractor 11 running over the swath.
(66)
(67) In
(68)
(69) Once the tractor 11 and baler 12 are aligned to follow the line of the swath however the tractor in many instances may follow a trajectory determined only by a need to minimise the error between an actual and a desired trajectory based on e.g. the middle or the detectable lateral boundaries of the swath 50, where the middle 50a is determined as described in relation to
(70) Such an error signal can be generated by the controller 44 as described below. Assuming careful selection of e.g. the gain terms and or the order of any control law expression used in programming the controller 44 the travel of the tractor 11 may be smooth and free of sudden changes of direction once the tractor-baler combination is aligned with the swath. Should any adjustments of the trajectory of the baler then be needed in order to optimise the ingestion of crop material these can be effected e.g. by operating the actuator 48 or a steerable axle as described above, without having to perturb the trajectory of the tractor 11. This ensures smooth progress of the tractor, with various attendant benefits in terms of safety and driver comfort.
(71) The trajectory of the tractor 11 is illustrated in further detail in
(72) It is apparent from
(73)
(74)
(75) In
(76) The tractor 11 preferably includes a GPS or other position-determining module 63 that is also shown schematically in
(77) The sensor 43 generates a signal output that again typically but not necessarily is constituted by one or more electrical signals.
(78) As signified by the text in
(79) The data represented by the point cloud are analysed in a module 64 referred to as a swath analyser that extracts from the point cloud the key characteristics needed to steer the tractor in a manner avoiding running over of the swath 50 in front of the tractor. Such data may include e.g. the width of the swath 50 as sensed by the sensor 43, the height of the swath 50 and the middle 50a of the swath 50 as represented by the mid-way point between the lateral boundaries. Other features of the swath may be derived from the point cloud data.
(80) The controller 44 calculates the path traced by the swath 50 relative to the field under consideration, as signified at Step 67 in
(81) The swath path and the tractor position are then compared as signified at Step 69 and an error signal generated. The error signal, that typically is an electrical signal, is proportional to the difference between the position of the chosen part of the tractor-trailer combination mentioned above and the path of the swath. The error signal is then used as an input, as signified in
(82) As signified in
(83) In addition to the foregoing the swath path calculation and the tractor path calculation are used in a further Step 71 that produces a swath run-over minimisation signal. This is input to the motor or other control element controlling the steering of the tractor, as indicated at Step 66. The result of this control action is to steer the tractor 11 in a manner avoiding the crushing of the swath 50, as explained herein.
(84) The tractor steering angle may be sensed e.g. by sensing the position of the steering motor away from a position corresponding to straight-ahead travel. A signal such as an electrical signal may be generated that indicates the steering angle of the tractor. This can be fed back to the controller 44 as indicated in
(85) In addition to the foregoing the controller may receive as inputs a number of parameters of the tractor-trailer combination and/or its operation. Some non-limiting examples are presented in
(86) Such parameters may be sensed in real-time, although they may more efficiently be firmware properties that the controller 44 may receive in a data transmission on initial hitching of a baler or other trailer to the tractor with which the controller 44 is associated.
(87) More generally, the optimal algorithm will prioritize avoiding crushing the swath 50, whenever this is possible within the physical limits of the pivotable drawbar. Should the algorithm detect that no non-crushing solution exists within such limits, it will attempt to achieve an optimal trade-off between crushing of the swath 50 and non-centred pickup. Alternatively, the operator can override this and choose an optimal pickup position, which would sacrifice performance in terms of crushing the swath 50, or a non-optimal pickup position, which would prioritize not crushing the swath 50, but would sacrifice performance in terms of pickup position. Appropriate control elements in the form of e.g. pushbuttons, levers or touchscreen icons may be provided in the operator's cab 17 for the purpose of selecting the desired control approach.
(88) For the avoidance of doubt, the invention is considered to reside in a programmable device as described herein; a computer-readable medium containing instructions for the operation of such a programmable device; and a trailer such as a baler as defined herein, when considered independently of any towing tractor.
(89) The listing or discussion of an apparently prior-published document in this specification should not necessarily be taken as an acknowledgement that the document is part of the state of the art or is common general knowledge.
(90) Preferences and options for a given aspect, feature or parameter of the invention should, unless the context indicates otherwise, be regarded as having been disclosed in combination with any and all preferences and options for all other aspects, features and parameters of the invention.