HOUSING, MOBILE TERMINAL, AND SPUTTER COATING APPARATUS
20210072442 ยท 2021-03-11
Inventors
- Peiling LIN (Shenzhen, CN)
- Ze YUAN (Shenzhen, CN)
- Guoping Wu (Shenzhen, CN)
- Xin Li (Shenzhen, CN)
- Meng Li (Shenzhen, CN)
- Xiaojun DAI (Shenzhen, CN)
- Jingjing NIE (Shenzhen, CN)
Cpc classification
C23C28/44
CHEMISTRY; METALLURGY
H04M1/0283
ELECTRICITY
C23C28/42
CHEMISTRY; METALLURGY
C23C14/542
CHEMISTRY; METALLURGY
C23C28/042
CHEMISTRY; METALLURGY
International classification
C23C14/54
CHEMISTRY; METALLURGY
Abstract
An enclosure of a mobile terminal and a sputter coating apparatus for making the same are provided. The enclosure includes a substrate and a composite film layer coated onto the substrate. The composite film layer has a thickness changing along a first direction. A difference in thickness between any two regions arranged along the first direction of the composite film layer is less than or equal to 350 nanometers. The enclosure has a spatially varying color corresponding to a wavelength between 400 nanometers and 760 nanometers.
Claims
1. An enclosure of a mobile terminal, comprising: a substrate; and a composite film layer coated onto the substrate, having a thickness changing along a first direction, a difference in thickness between any two regions arranged along the first direction of the composite film layer being less than or equal to 350 nanometers, the enclosure having a spatially varying color corresponding to a wavelength between 400 nanometers and 760 nanometers.
2. The enclosure according to claim 1, wherein the thickness of the composite film layer changes along a second direction, wherein the second direction is different from the first direction.
3. The enclosure according to claim 2, wherein an angle between the second direction and the first direction is less than or equal to 90, and change trends of the thicknesses of the composite film layer in the first direction and the second direction are the same.
4. The enclosure according to claim 1, wherein the composite film layer comprises a first film layer and a second film layer arranged in a stack, the first film layer having a first coating material of a first refractive index, and the second film layer having a second coating material of a second refractive index, and change trends of thicknesses of the first film layer and the second film layer in a same direction are the same.
5. The enclosure according to claim 4, wherein the first film layer is made of a titanium oxide material, the second film layer is made of a silicon oxide material, the composite film layer is disposed on an inner surface of the substrate facing towards the mobile terminal.
6. The enclosure according to claim 1, wherein the composite film layer comprises a first region, a second region, and a third region, the first region, the second region, and the third region are of same size and sequentially arranged at equal intervals in the first direction, a difference in average thickness between the first region and the second region has a first value, a difference in average film thickness between the second region and the third region has a second value, and a ratio of the first value to the second value is within a range of 0.5 to 2.0.
7. The enclosure according to claim 1, wherein the spatially varying color comprises: purple, blue, and cyan.
8. A mobile terminal, comprising: at least a circuit board having a processor disposed thereon; a screen; an enclosure housing the circuit board and the screen, the enclosure comprising: a substrate; and a composite film layer coated onto the substrate, having a thickness changing along a first direction, a difference in thickness between any two regions arranged along the first direction of the composite film layer being less than or equal to 350 nanometers, the enclosure having a spatially varying color corresponding to a wavelength between 400 nanometers and 760 nanometers.
9. A sputter coating apparatus for making an enclosure, comprising: a coating chamber; a base; a plurality of target materials; and a plurality of baffle plates, wherein: the base is disposed inside the coating chamber and has a bearing surface on an outside of the base configured to fasten a substrate, the bearing surface an inner wall of the coating chamber are arranged facing each other and form a coating space therebetween, a plurality of target materials are disposed accommodated in the coating space and fastened to the inner wall at intervals, a plurality of baffle plates are disposed in the coating space facing the plurality of target materials, respectively; each of the baffle plates comprises at least one block unit having at least two bar-shaped flaps arranged in a third direction, the at least two bar-shaped flaps extend along a fourth direction perpendicular to the third direction, and lengths of the at least two bar-shaped flaps in the fourth direction changing along the third direction and unevenly block the plurality of target materials, so that a composite film layer having a varying thinkness is formed on the substrate.
10. The sputter coating apparatus according to claim 9, wherein: the bearing surface is a cylindrical surface having at least one fastening region arranged in a circumferential direction of the bearing surface, and the sputter coating apparatus further comprises a driving piece configured to drive the base to rotate at a preset rotational speed, and the bearing surface is further configured to carry the substrate to rotate around an axis of the bearing surface.
11. The sputter coating apparatus according to claim 10, wherein: each of the at least one fastening region comprises a plurality of fastening areas arranged in an axial direction of the bearing surface and is configured to fasten one substrate, the block units of the baffle plates are arranged in the axial direction of the bearing surface, and a quantity of the block units of one baffle plate is the same as a quantity of the fastening areas of one fastening region.
12. The sputter coating apparatus according to claim 10, wherein the plurality of target materials are fastened to the inner wall in the circumferential direction of the bearing surface at equal intervals.
13. The sputter coating apparatus according to claim 9, wherein the plurality of target materials comprise a first target material and a second target material having different refractive indices.
14. The sputter coating apparatus according to claim 9, wherein same ends of the at least two bar-shaped flaps of a same block unit are aligned with each other.
15. The sputter coating apparatus according to claim 14, wherein: the at least two bar-shaped flaps comprise a first flap, a second flap, and a third flap arranged in sequence, a difference in length between the third flap and the second flap in the fourth direction has a first value, a difference in length between the second flap and the first flap in the fourth direction has a second value, and a ratio of the second value to the first value is within a range of 0.5 to 2.0.
16. The enclosure according to claim 4, wherein the first film layer is made of a silicon nitride material, the second film layer is made of a silicon oxide material, the composite film layer is located on an outer surface of the substrate facing away from the mobile terminal.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0050] The following describes implementations of this application with reference to the accompanying drawings in the implementations of this application.
[0051] Referring to
[0052] Referring to
[0053] In this implementation, because the thickness of the composite film layer 2 of the enclosure 200 gradually decreases or increases along the first direction X, the enclosure 200 can present the gradient color, thereby enriching and diversifying an appearance tone of the enclosure 200. In addition, because the difference between the film thicknesses of any two regions arranged along the first direction X on the composite film layer 2 is less than or equal to 350 nanometers, the enclosure 200 can present a color of a wavelength ranging from 400 nanometers to 760 nanometers, that is, the enclosure 200 can present rainbow colors such as red, orange, yellow, green, blue, indigo, and purple. Further, the presented rainbow colors are gradient, and therefore the appearance tone of the enclosure 200 has more sensory appeal and can meet a color experience requirement of a customer.
[0054] It can be understood that on the composite film layer 2, a multi-layer nano-film optical interference principle is used to display a plurality of colors. In this application, the direction X in the figure is an example of the first direction in this application, and does not constitute any limitation on the first direction. In another implementation, the first direction may alternatively be another direction, for example, a direction opposite to the direction X. Gradual increase or decrease in this application includes but is not limited to gradual increase or decrease along a curve.
[0055] The thickness of the composite film layer 2 is greater than or equal to 50 nanometers but less than or equal to 400 nanometers. The thickness of the composite film layer 2 in the first direction X changes along a flat curve, so that an appearance change of the enclosure 200 is more natural and slower. The difference between the film thicknesses of the any two regions is a difference between film thicknesses at center points of the any two regions.
[0056] A wavelength of the red color ranges from 770 nanometers to 622 nanometers. A wavelength of the orange color ranges from 622 nanometers to 597 nanometers. A wavelength of the yellow color ranges from 597 nanometers to 577 nanometers. A wavelength of the green color ranges from 577 nanometers to 492 nanometers. A wavelength of the cyan (indigo) color ranges from 492 nanometers to 480 nanometers. A wavelength of the blue color ranges from 480 nanometers to 455 nanometers. A wavelength of the purple color ranges from 455 nanometers to 350 nanometers.
[0057] In an implementation, the thickness of the composite film layer 2 gradually decreases or increases along a second direction Y, and the second direction Y intersects with the first direction X. In other words, the thickness of the composite film layer 2 gradually decreases or increases along a plurality of directions at the same time. Therefore, the enclosure 200 can present a more flexible gradient color. In another implementation, the thickness of the composite film layer 2 may alternatively gradually decrease or increase along a direction other than the first direction X and the second direction Y.
[0058] An angle between the first direction X and the second direction Y is less than or equal to 90, and change trends of the thicknesses of the composite film layer 2 in the first direction X and the second direction Y are the same. That the change trends are the same means that both the thicknesses gradually increase or gradually decrease. When the substrate 1 is approximately rectangular, the second direction Y is perpendicular to the first direction X, the first direction X is a long side direction of the substrate 1, and the second direction Y is a short side direction of the substrate 1.
[0059] In this application, the direction Y in the figure is an example of the second direction in this application, and does not constitute any limitation on the second direction. In another implementation, the second direction may alternatively be another direction, for example, a direction opposite to the direction Y.
[0060] In an implementation, referring to
[0061] A gradual increase or decrease degree of the thicknesses of both the first film layer (211/221) and the second film layer (212/222) in the same direction are roughly the same.
[0062] The coating material used for the first film layer (211/221) and the coating material used for the second film layer (212/222) may be a high-refractive-index coating material and a low-refractive-index coating material, so that a coating system formed by the two materials has better coating effects on a surface of the substrate 1, for example, reflecting light with a relatively long wavelength while keeping the composite film layer 2 thin. Therefore, the enclosure 200 meets a higher experience requirement (such as lighter and thinner, brighter and more colorful).
[0063] There are a plurality of first film layers (211/221), and there are a plurality of second film layers (212/222). The plurality of the first film layers (211/221) and the plurality of the second film layers (212/222) are alternately stacked one by one.
[0064] In an implementation, as shown in
[0065] A film layer, of the composite film layer 2, that is closest to the substrate 1 is the first film layer 211. The composite film layer 2 includes two first film layers 211 and two second film layers 212. The two first film layers 211 and the two second film layers 212 are alternately stacked one by one. Certainly, in another implementation, quantities of the first film layers 211 and the second film layers 212 may be another value.
[0066] In an implementation, as shown in
[0067] A film layer, of the composite film layer 2, that is closest to the substrate 1 is the first film layer 221. The composite film layer 2 includes four first film layers 221 and three second film layers 222. The four first film layers 221 and the three second film layers 222 are alternately stacked one by one. Certainly, in another implementation, quantities of the first film layers 221 and the second film layers 222 may be another value.
[0068] Certainly, in another implementation, other high-refractive-index target material and low-refractive-index target material may be alternatively used to implement coating effects. For example, the high-refractive-index target material may be titanium oxide (TiO.sub.2), silicon nitride (Si.sub.3N.sub.4), zirconia, zinc oxide, or the like. The low-refractive-index target material may be silicon oxide (SiO.sub.2), silicon fluoride, or the like.
[0069] In an implementation, the composite film layer 2 includes three to 10 film layers.
[0070] In an implementation, as shown in
[0071] In this implementation, the first region 23, the second region 24, and the third region 25 are sequentially arranged in the first direction X, and therefore the first region 23, the second region 24, and the third region 25 can present the gradient color. The ratio of the first value to the second value is within the range of 0.5 to 2.0, that is, the first value is close to or the same as the second value, and the first region 23, the second region 24, and the third region 25 have a same area. Therefore, the equally spaced first region 23, the second region 24, and the third region 25 can present a gradient color of adjacent colors, and each adjacent color has a relatively large presentation area, that is, each adjacent color can be relatively fully presented on the enclosure 200. This can avoid sensory discomfort caused by a sudden color change in adjacent regions when a presentation area of a color is too small, thereby improving an appearance texture of the enclosure 200 and improving user experience.
[0072] It can be understood that the average film thickness is an average value of film thicknesses of points (which include at least five points used as sample points) of a corresponding region. Therefore, the average film thickness of the region can basically reflect a color of the corresponding region. In another implementation, the first region 23, the second region 24, and the third region 25 may be alternatively arranged along the second direction Y or another direction.
[0073] When the ratio of the first value to the second value is within a range of 0.8 to 1.2, the color of the enclosure changes more slowly, and user experience is better.
[0074] Certainly, in another implementation, the enclosure 200 may alternatively present a color with a relatively large transition fluctuation, so that appearance of the enclosure 200 has strong visual impact.
[0075] In an implementation, the substrate 1 is made of one or more of a glass material, polycarbonate (Polycarbonate, PC), polyethylene terephthalate (polyethylene terephthalate, PET), metal, and a ceramic material.
[0076] In an implementation, the gradient color includes adjacent colors: purple, blue, and cyan. A wavelength of the cyan color ranges from 492 nanometers to 480 nanometers. A wavelength of the blue color ranges from 480 nanometers to 455 nanometers. A wavelength of the purple color ranges from 455 nanometers to 350 nanometers.
[0077] Referring to
[0078] Each of the baffle plates 6 includes at least one block unit 60. The block unit 60 includes at least two bar-shaped flaps 61 arranged in a third direction X, the at least two bar-shaped flaps 61 extend along a fourth direction Y perpendicular to the third direction X, and lengths of the at least two bar-shaped flaps 61 in the fourth direction Y gradually increase or decrease along the third direction X, to unevenly block the plurality of target materials (51/52), so that the composite film layer 2 whose thickness gradually decreases or increases is formed on the substrate 1.
[0079] As shown by a dashed-line arrow in
[0080] In this implementation, the baffle plates 6 exactly face the plurality of target materials (51/52) to block the plurality of target materials (51/52), a longer bar-shaped flap 61 of the block unit 60 of the baffle plate 6 has a larger block area, a shorter bar-shaped flap 61 has a smaller block area, and the lengths of the at least two bar-shaped flaps 61 of the block unit 60 gradually increase or decrease. Therefore, the block unit 60 can unevenly block the plurality of target materials (51/52), so that quantities of target material atoms that escape from the plurality of target materials (51/52) and move to the substrate 1 are not even, the plurality of target materials (51/52) can form, on the substrate 1, the composite film layer 2 whose thickness gradually decreases or increases, and the enclosure 200 can present a gradient color.
[0081] The lengths of the at least two bar-shaped flaps 61 in the fourth direction Y (which is a direction to which the bar-shaped flaps 61 extend) gradually increase or decrease along the third direction X (which is a direction in which the at least two bar-shaped flaps 61 are arranged). Therefore, the thickness of the composite film layer 2 formed on the substrate 1 gradually decreases or increases in the third direction X. For example, when the lengths of the at least two bar-shaped flaps 61 in the fourth direction Y gradually increase along the third direction X, the thickness of the composite film layer 2 formed on the substrate 1 gradually decreases along the third direction X. When the substrate 1 is fastened to the bearing surface 41, a direction on the substrate 1 that is the same as the third direction X is the first direction X. It can be understood that in a coating process, a gradual length increase or decrease of the at least two bar-shaped flaps 61 also affects a thickness change of the composite film layer 2 in another direction, for example, the second direction Y. The thickness of the composite film layer 2 in the second direction Y gradually decreases or increases, where an angle between the second direction Y and the first direction X is less than or equal to 90.
[0082] The baffle plate 6 may be made of a stainless steel, tin foil, or aluminum material. For example, the baffle plate 6 may be a thin stainless steel sheet, a foil, or an aluminum sheet. In this case, the baffle plate 6 is easy to cut and modify, so that a shape of the baffle plate 6 can better meet a requirement of uneven blockage. In other words, the at least two bar-shaped flaps 61 are integrally formed. The at least two bar-shaped flaps 61 may be obtained by cutting a same sheet of material. Certainly, in another implementation, the baffle plate 6 may alternatively be of an integral structure obtained through combination.
[0083] Certainly, in another implementation, a direction on the substrate 1 that is the same as the third direction X may alternatively be the second direction Y.
[0084] In an implementation, as shown in
[0085] In this implementation, more fastening regions 410 may be arranged, so that the bearing surface 41 can bear more substrates 1. When the driving piece 7 drives the base 4 to rotate, target material atoms sputtered by the plurality of target materials (51/52) are sequentially coated onto substrates 1 in different fastening regions 410, thereby implementing batch coating. When the driving piece 7 controls the base 4 to rotate at the preset rotation speed, both coating time and coating thicknesses of a plurality of substrates 1 fastened onto the bearing surface 41 can be reliably controlled, thereby increasing a yield rate of the enclosure 200.
[0086] The preset rotation speed may include a uniform speed section and a variable speed section. In the uniform speed section, thicknesses of films coated by using the target material atoms of the plurality of target materials (51/52) onto the plurality of the substrates 1 are relatively even. In the variable speed section, the target material atoms of the plurality of target materials (51/52) may be unevenly coated onto the substrates 1, so that the thickness of the composite film layer 2 on the substrate 1 changes gradually. For example, when the substrate 1 is fastened to the bearing surface 41, the second direction Y on the substrate 1 is the same as the circumferential direction of the bearing surface 41. When the rotation speed of the bearing surface 41 increases, the thickness of the composite film layer 2 in the second direction Y can significantly decrease.
[0087] A quantity of the fastening regions 410 may be greater than or equal to 2. A shape of the bearing surface 41 on a plane perpendicular to the axis 411 of the bearing surface 41 is a polygon. The fastening regions 410 are on a same side of the polygon.
[0088] In an implementation, referring to
[0089] In this implementation, each fastening region 410 includes the plurality of fastening areas 412 to simultaneously fasten the plurality of substrates 1. The baffle plates 6 include a plurality of block units 60 corresponding to a plurality of substrates 1, and therefore the plurality of substrates 1 can be simultaneously coated, so that the sputter coating apparatus 300 can manufacture the enclosure 200 in larger scale.
[0090] In an implementation, as shown in
[0091] In an implementation, the plurality of target materials (51/52) include a first target material 51 and a second target material 52, and a refractive index of the first target material 51 is different from that of the second target material 52. Because the plurality of baffle plates 6 are of the same structure, a thickness change trend of the first film layer (211/221) formed by the first target material 51 on the substrate 1 is the same as a thickness change trend of the different second film layer (212/222) formed by the second target material 52 on the substrate 1.
[0092] Materials used for the first target material 51 and the second target material 52 may be a high-refractive-index coating material and a low-refractive-index coating material, so that a coating system formed by the two materials has better coating effects on a surface of the substrate 1, for example, reflecting light with a relatively long wavelength while keeping the composite film layer 2 thin. Therefore, the enclosure 200 meets a higher experience requirement. For example, the first target material 51 is made of a titanium oxide material, and the second target material 52 is made of a silicon oxide material. Alternatively, the first target material 51 is made of a silicon nitride material, and the second target material 52 is made of a silicon oxide material. Certainly, in another implementation, other high-refractive-index target material and low-refractive-index target material may be alternatively used to implement coating effects. For example, the high-refractive-index target material may be titanium oxide (TiO.sub.2), silicon nitride (Si.sub.3N.sub.4), zirconia, zinc oxide, or the like. The low-refractive-index target material may be silicon oxide (SiO.sub.2), silicon fluoride, or the like.
[0093] A quantity of first film layers (211/221) formed by the first target material 51 and a quantity of second film layers (212/222) formed by the second target material 52 may be controlled by revolutions of the bearing surface 41.
[0094] In an implementation, as shown in
[0095] In an implementation, referring to
[0096] In this implementation, the ratio of the second difference to the first difference is within the range of 0.5 to 2.0, that is, the second difference is close to or the same as the first difference. Therefore, change trends of lengths of the at least two bar-shaped flaps 61 are flat, and film thicknesses of the composite film layer 2 in different regions change slowly, so that each of adjacent colors can be relatively fully presented. This can avoid sensory discomfort caused by a sudden color change in adjacent regions when a presentation area of a color is too small, thereby improving an appearance texture of the enclosure 200 and improving user experience.
[0097] When the ratio of the second difference to the first difference is within a range of 0.8 to 1.2, the film thicknesses of the composite film layer 2 in the different regions change more slowly, the color of the enclosure 200 changes more slowly, and user experience is better.
[0098] The foregoing descriptions are merely specific implementations of this application, but are not intended to limit the protection scope of this application. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in this application shall fall within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.