Shutter structure
10914489 ยท 2021-02-09
Assignee
Inventors
Cpc classification
F24F2013/1466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A shutter structure includes a rotary shaft, a shutter plate, an upper rib and at least one lower rib. The rotary shaft is provided in a cylindrical duct line. The shutter plate rotates about the rotary shaft and switches between an open state and a closed state. The shutter plate has a peripheral edge portion, a curved portion, and a shutter plate shaft portion. The peripheral edge portion includes an upper shielding plate and two lower shielding plates. The lower shielding plates are located symmetrically to each other with respect to a center line. The center line is perpendicular to the shutter plate shaft portion. When the shutter plate is in the closed state, the upper shielding plate comes into contact with the upper rib from an upstream side, and the lower shielding plates come into contact with the at least one lower rib from a downstream side.
Claims
1. A shutter structure comprising: a rotary shaft provided in a cylindrical duct line through which fluid flows from an upstream side to a downstream side; a shutter plate that is rotated about the rotary shaft and disposed to switch between an open state in which the fluid flows into the duct line and a closed state in which the duct line is closed; and an upper rib and at least two lower ribs that are disposed on the upstream side from the rotary shaft separately provided on an inner wall of the duct line, wherein in the closed state, the shutter plate has: a peripheral edge portion including an upper shielding plate and two lower shielding plates, the peripheral edge portion being provided on a cross section perpendicular to a central axis of the duct line; a curved portion in which a center portion and a downstream side end of the shutter plate are bulged to the downstream side relative to the peripheral edge portion; and a shutter plate shaft portion that is located in the curved portion and pivotally supported by the rotary shaft, wherein: the two lower shielding plates are located on the shutter plate at positions symmetrical to each other with respect to a center line intersecting with the shutter plate shaft portion perpendicularly, and the upper shielding plate is located on the center line; when the shutter plate is in the closed state, the upper shielding plate and the two lower shielding plates are located on the upstream side from the rotary shaft, when the shutter plate is in the closed state, the upper shielding plate comes into contact with the upper rib from the upstream side, and the two lower shielding plates come into contact with the at least two lower ribs from the downstream side, when the shutter plate is in the closed state, reverse airflow which flows from the downstream side to the upstream side is guided to the upper shielding plate and the two lower shielding plates by the curved portion, the upper shielding plate and the two lower shielding plates are disposed on the upstream side from the rotary shaft, and when the shutter plate is in the closed state, the reverse airflow is interrupted by the upper shielding plate and the upper rib, and the two lower shielding plates and the at least two lower ribs, the upper shielding plate and the upper rib, and the two lower shielding plates and the at least two lower ribs are provided on the cross section.
2. The shutter structure according to claim 1, wherein a flow passage in the duct line is divided into an upstream region and a downstream region by a plane that is perpendicular to the central axis and includes the rotary shaft, and the curved portion is formed to be curved at least partially ranging from the upstream region to the downstream region along the central axis.
3. The shutter structure according to claim 1, wherein the shutter plate is formed to be curved symmetrically to the center line.
4. The shutter structure according to claim 1, wherein the two lower shielding plates are formed to face each other on a diameter of the duct line parallel to the rotary shaft, when the shutter plate is in the closed state.
5. The shutter structure according to claim 1, wherein in a cross section including the central axis, the downstream side end is located on the downstream side from a plane that is perpendicular to the central axis and includes the rotary shaft.
6. The shutter structure according to claim 1, wherein the rotary shaft is inclined at a predetermined angle relative to a horizontal plane.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(12) The shutter structure in accordance with claim 1 of the present disclosure includes a rotary shaft provided in a cylindrical duct line through which fluid flows from an upstream side to a downstream side, a shutter plate that is rotated about the rotary shaft and disposed to switch between an open state in which fluid flows into the duct line and a closed state in which the duct line is closed, and an upper rib and a lower rib provided on an inner wall of the duct line. The shutter plate has a peripheral edge portion constituted by an upper shielding plate and two lower shielding plates that are provided on the cross section thereof perpendicular to a central axis of the duct line in the closed state, a curved portion in which a center portion and a downstream side end of the shutter plate are bulged to the downstream side relative to the peripheral edge portion, and a shutter plate shaft portion that is located in the curved portion and pivotally supported by the rotary shaft. The lower shielding plates are located at positions symmetrical to each other with respect to a center line intersecting with the shutter plate shaft portion perpendicularly, and the upper shielding plate is located on the center line. When the shutter plate is in the closed state, the upper shielding plate comes into contact with the upper rib from the upstream side, and the lower shielding plates come into contact with the lower rib from the downstream side. Thus, when the shutter plate is in the closed state, the upper rib and the lower ribs are also provided on the cross section.
(13) Accordingly, when airflow flows into the duct line from the upstream side to the downstream side, the airflow is received by the entire upstream side surface (surface located on an upstream side of the duct line in the closed state) of the shutter plate. Thus, the shutter plate is rotated about the rotary shaft at a position where ventilation resistance and self-weight of the shutter plate are balance, and then turned into the open state. Further, when airflow does not flow from the upstream side to the downstream side in the duct line, the shutter plate is rotated about the rotary shaft by self-weight of the shutter plate and then turned into the closed state.
(14) In other words, in the case where airflow flows into the duct line from the upstream side to the downstream side and turns the shutter plate into the open state, the ribs, i.e., the upper rib and the lower ribs disposed in the duct line can be made small enough not to cause ventilation resistance, because the upper rib and the lower ribs are only disposed in the duct line. As a result, the airflow is not disturbed significantly, and ventilation resistance is not affected.
(15) Further, in the case where the shutter plate is in the closed state, even if airflow flows into the duct line from the downstream side to the upstream side, the airflow is received by the entire downstream side surface (surface located on a downstream side of the duct line in the closed state) of the shutter plate. In this case, the upper shielding plate of the shutter plate comes into contact with the upper rib from the upstream side in the duct line, and the lower shielding plates of the shutter plate come into contact with the lower ribs from the downstream side in the duct line. Thus, the shutter plate is fixed, and the airflow is guided to the upper shielding plate and the two lower shielding plates along a surface of the shutter plate, so that the airflow can be prevented from flowing into the inside through a gap between the shutter plate and the duct line by using the upper shielding plate portion and the upper rib, and the two lower shielding plates and the lower ribs.
(16) Further, the shutter structure in accordance with claim 2 of the present disclosure is characterized by a flow passage in the duct line divided into an upstream region and a downstream region by a plane that is perpendicular to the central axis and includes the rotary shaft, and the curved portion is formed to be curved at least partially ranging from the upstream region side to the downstream region side along the central axis.
(17) Accordingly, when airflow flows into the duct line from the upstream side to the downstream side, the airflow is received by the entire upstream side surface (surface located on the upstream side of the duct line in the closed state) of the shutter plate, which includes the curved portion and is formed to have a smoothed cross-sectional shape, and the shutter plate is rotated about the rotary shaft at a position where ventilation resistance and self-weight of the shutter plate are balanced, and then turned into the open state.
(18) At this time, the airflow flows along the curved portion of the shutter plate. This prevents disturbance of the airflow, so that ventilation resistance can be reduced.
(19) Further, the shutter structure in accordance with claim 3 of the present disclosure is characterized by the shutter plate being formed to be curved symmetrically to the center line.
(20) Accordingly, even if airflow flows into the duct line from the downstream side to the upstream side in the closed state, the airflow is received by the entire downstream side surface (surface located on a downstream side of the duct line in the closed state) of the shutter plate that is curved symmetrically to the center line. This causes the upper shielding plate to come into contact with the upper rib from the upstream side in the duct line, and causes the lower shielding plates of the shutter plate to come into contact with the lower ribs from the downstream side in the duct line, so that the shutter plate is remained in the closed state.
(21) At this time, the airflow flows toward the upper shielding plate and the two lower shielding plates along the downstream side surface of the shutter plate. This ensures the contact of the upper shielding plate and the upper rib, and the contact of the lower shielding plates and the lower ribs. Further, the airflow can be prevented from reversely flowing through a gap between the shutter plate and the duct line by using the upper shielding plate and the upper rib, and the two lower shielding plates and the lower ribs.
(22) Further, the shutter structure in accordance with claim 4 of the present disclosure is characterized by the two lower shielding plates of the shutter plate being formed to face each other on a diameter of the duct line parallel to the rotary shaft in the closed state.
(23) Accordingly, even if airflow flows into the duct line from the downstream side to the upstream side in the closed state, the airflow flows uniformly toward the lower shielding plates, which are formed to face each other on a diameter of the duct line parallel to the rotary shaft, along the downstream side surface of the shutter plate,. At this time, the contact of the two lower shielding plates and lower ribs is well balanced. In addition to the upper shielding plate and the upper rib, the two lower shielding plates and the lower ribs can prevent the airflow from reversely flowing into the inside through a gap between the shutter plate and the duct line.
(24) Further, the shutter structure in accordance with claim 5 of the present disclosure is characterized by, in a cross section including the central axis, the downstream side end being located on the downstream side from a plane that is perpendicular to the central axis and includes the rotary shaft.
(25) Accordingly, when the shutter plate transfers from the closed state to the open state, airflow is received by the entire upstream side surface of the shutter plate. After hitting the upstream side surface of the shutter plate, the airflow flows along the upstream side surface of the shutter plate and gathers at the downstream side end of the shutter plate.
(26) At this time, the more acute an angel between an axis connecting the rotary shaft with the downstream side end of the shutter plate and the central axis of the duct line, the more easily a gap is generated between an outer periphery of the shutter plate and an inner wall of the duct line even if the shutter plate is rotated at a small angle. In other words, if the downstream side end is located on the downstream side from the plane that is perpendicular to the central axis of the duct line and includes the rotary shaft, a gap may easily be generated between an outer periphery of the shutter plate and an inner wall of the duct line by the minimum airflow. Thus, the shutter plate is easily opened and closed.
(27) Hereinafter, an exemplary embodiment of the present disclosure will be described with reference to the drawings.
(28) Note that, to avoid overlap, the same numerals are assigned to the same parts throughout the drawings, and the description is omitted after the second time.
Exemplary Embodiment
(29) Hereinafter, a configuration in an exemplary embodiment of the present disclosure will be described in detail with reference to
(30)
(31) Blowing part 6, which is located inside casing 5, includes motor 7, and fan 8 connected to a motor shaft included in motor 7. The fan 8 is, for example, a sirocco fan allowed to keep static pressure high. Blower module 1 generates airflow 50 by using blowing part 6.
(32) Duct line 9 includes rotary shaft 12 that pivotally supports shutter structure 20 thereinside. One end of duct line 9 is communicated with air outlet 4, and the other end is communicated with exhaust port 11. Rotary shaft 12, which does not intersect with duct line central axis 10, is disposed on a wall surface of duct line 9 that is located upper than duct line central axis 10. Further, a flow passage in duct line 9 is divided into upstream region 17 and downstream region 18 by a plane that is perpendicular to duct line central axis 10 and includes rotary shaft 12.
(33) Shutter structure 20, which is described later in detail, includes shutter plate 21 having shutter plate shaft portion 24 whose axis coincides with rotary shaft 12.
(34) Air inlet 3 is directed to, for example, indoor rooms such as a living room, and exhaust port 11 is directed to, for example, the outdoors. Note that, in the following description, an air outlet 4 side is defined as an upstream side, and an exhaust port 11 side is defined as a downstream side.
(35) Shutter plate 21 is rotated about rotary shaft 12 and disposed to switch between open state 40 in which fluid flows in duct line 9 and closed state 41 in which duct line 9 is closed. Herein, in closed state 41 (see
(36) Further, when shutter plate 21 is in open state 40, in a cross section perpendicular to duct line central axis 10 of duct line 9, a flow passage located on a vertically upper side from rotary shaft 12, i.e., a flow passage between an inner wall of duct line 9 and downstream side 28 of shutter plate 21, is defined as upper flow passage 30, as shown in
(37) Next, a configuration of shutter structure 20 will be described in detail with reference to
(38)
(39) The peripheral edge portion 22 includes upper shielding plate 25 and lower shielding plates 26, as shown in
(40) Further, as shown in
(41) In the above configuration, an operation of shutter structure 20 will be described in detail with reference to
(42) First, the operation of shutter structure 20 when blower module 1 is activated will be described.
(43)
(44) In other words, as fan 8 is rotated, air (fluid) is sucked into casing 5 from air inlet 3. Static pressure of the sucked air is raised in casing 5, and the sucked air is induced into duct line 9 through air outlet 4 as airflow 50 and discharged from exhaust port 11 through shutter structure 20.
(45) Thus, blower module 1 is allowed to discharge the air containing bad smell or the like, which occurs indoors, to the outdoors.
(46) In this way, when blower module 1 is activated to generate airflow 50, i.e., when airflow 50 flows from air outlet 4 of duct line 9 toward exhaust port 11, shutter structure 20 is in open state 40. At this time, airflow 50 is received by the entirety of upstream side surface 27 of shutter plate 21 to rotate shutter plate 21 about rotary shaft 12. This makes it possible to maintain the attitude of shutter plate 21 stably at a position where self-weight of shutter plate 21 and the ventilation resistance, which is caused by airflow 50, are balanced.
(47) In other words, when blower module 1 is operated normally, airflow 50 is received by upstream side surface 27 of shutter plate 21, so that shutter structure 20 is turned into open state 40, as shown in
(48) At this time, since shutter plate 21 is formed to have a smoothed cross-sectional shape including curved portion 23, airflow 50 is received by upstream side surface 27 and flows along curved portion 23, thereby preventing disturbance of airflow 50.
(49) Further, as shown in
(50) Next, an operation of shutter plate 21 when blower module 1 is stopped will be described.
(51)
(52) As shown in
(53) For instance, when blower module 1 is stopped, external wind may flow into the inside from the outdoors through exhaust port 11 due to bad weather or the like and cause reverse airflow 51, as shown in
(54) In such a case, reverse airflow 51 is received by the entirety of downstream side surface 28 of shutter plate 21, as shown in
(55) Note that, shutter plate 21 is preferably curved symmetrically to center line m. Further, it is preferred that lower shielding plates 26 are formed to face each other on diameter d (shown in
(56) Accordingly, even if reverse airflow 51 flows into duct line 9 from the downstream side to the upstream side in closed state 41, reverse airflow 51 can be received by the entirety of downstream side surface 28 of shutter plate 21, which is curved symmetrically to center line m. Upper shielding plate 25 comes into contact with upper rib 13 from the upstream side in duct line 9, and lower shielding plates 26 come into contact with lower ribs 14 from the downstream side in duct line 9. Thus, shutter plate 21 can maintain closed state 41.
(57) Further, at this time, reverse airflow 51 flows toward upper shielding plate 25 and two lower shielding plates 26 along downstream side surface 28 of shutter plate 21, thereby ensuring the contact of upper shielding plate 25 and upper rib 13, and the contact of lower shielding portions 26 and lower ribs 14. Further, upper shielding plate 25 and upper rib 13, and two lower shielding plates 26 and lower ribs 14 can prevent reverse airflow 51 from flowing into the inside thorough a gap between shutter plate 21 and duct line 9. Accordingly, reverse airflow 51 can be prevented from flowing into blower module 1 or an indoor room.
(58)
(59) At the time when blower module 1 is changed from an idle state to a normal operation state, airflow 50 is caused. As airflow 50 is caused, shutter structure 20 is changed from closed state 41 to open state 40. The above configuration makes it possible to form a gap between outer periphery of shutter plate 21 and an inner wall of duct line 9 even if shutter plate 21 is rotated at a small angle. Accordingly, when airflow 50 is caused by blower module 1, shutter plate 21 can form a gap between outer periphery of shutter plate 21 and an inner wall of duct line 9 by small angle rotation of shutter plate 21. When a gap is formed between the outer periphery of shutter plate 21 and the inner wall of duct line 9, airflow 50 flows along upstream side surface 27. Accordingly, airflow 50 is promoted to flow and gather at downstream side end 29, so that shutter plate 21 is smoothly changed to open state 40 from closed state 41. This makes it easy to open and close shutter plate 21.
(60) Especially, even when a small amount of airflow 50 flows in duct line 9 and shutter plate 21 is rotated at a small angle, shutter plate 21 can easily be changed to open state 40. Accordingly, a load applied to motor 7 or fan 8 can be reduced. Further, shutter plate 21 can easily be balanced by a small amount of flow. Accordingly, the ventilation resistance of shutter structure 20 can be made smaller.
(61) In this way, shutter structure 20 of the exemplary embodiment can advantageously provide a blower module with a shutter structure that has small ventilation resistance when blower module 1 is operated normally, and can prevent inflow of reverse airflow 51 more effectively, even if reverse airflow 51 occurs, when blower module 1 is stopped.
(62) Note that, curved portion 23 is preferably accommodated on an upper flow passage 30 side of shutter plate 21 located above duct line central axis 10. This is because large curved portion 23 enlarges shutter plate 21 in size and impedes reduction in ventilation resistance.
(63) Note that, rotary shaft 12 is preferably inclined at a predetermined angle rather than horizontal, as shown in
(64) Note that, shutter plate 21 is preferably made of resin such as PP (Polypropylene) and ABS (Acrylonitrile Butadiene Styrene), because the resin can be formed into any shape and a shape change over the years may be small.
(65) The shutter structure in accordance with the present disclosure can reduce ventilation resistance in an open state, thereby achieving a small motor load and power saving, and can also prevent inflow of an external wind in a closed state. Accordingly, the shutter structure is useful for preventing fluid, which is mainly generated by a ventilating device, a pump, or the like, from reversely flowing into a duct line.