ORAL CARE ILLUMINATION DEVICE WITH BACKLIGHT MODULE AND METHOD OF USE
20210038357 ยท 2021-02-11
Inventors
Cpc classification
A61N5/062
HUMAN NECESSITIES
A61C19/066
HUMAN NECESSITIES
International classification
Abstract
An oral care illumination device (30) includes a mouthpiece (300) and a backlight module (320). The mouthpiece is adapted to fit at least a portion of a user's mouth. The backlight module is coupled to the mouthpiece and includes at least one light source (320), a light guide plate (310) configured to receive light from the at least one light source, including a curved light emitting surface (360) and a plurality of microstructures (350), and at least one reflector (340) to redirect light through the light guide plate. The plurality of microstructures, the curved light emitting surface, and the at least one reflector alter a propagation of light from the at least one light source through the light guide plate to illuminate a predetermined area of the user's mouth with a desired light distribution.
Claims
1. An oral care illumination device, comprising: a mouthpiece adapted to fit at least a portion of a user's mouth; a backlight module coupled to the mouthpiece and including at least one light source; a light guide plate configured to receive light from the at least one light source, and including a curved light emitting surface and a plurality of microstructures; at least one reflector to redirect light through the light guide plate; and wherein the plurality of microstructures, the curved light emitting surface, and the at least one reflector alter a propagation of light from the at least one light source through the light guide plate to illuminate a predetermined area of the user's mouth with a desired light distribution; and wherein the plurality of microstructures includes microstructures that are hemisphere shaped, dome shaped, pyramid shaped, sphere shaped or cube shaped.
2. The oral care illumination device of claim 1, wherein the mouthpiece includes an optically transparent teeth part allowing propagation of light from the light emitting surface of the light guide plate to the predetermined area of the user's mouth.
3. The oral care illumination device of claim 1, wherein the plurality of microstructures are configured to project a uniform distribution of light on the predetermined area of the user's mouth.
4. The oral care illumination device of claim 1, wherein the plurality of microstructures are configured to project a customized distribution of light on the predetermined area of the user's mouth.
5. The oral care illumination device of claim 1, wherein the light source is housed within the mouthpiece.
6. The oral care illumination device of claim 1, wherein the light source is mounted on a lateral side of the light guide plate.
7. The oral care illumination device of claim 1, wherein the light source is located on a front side of the backlight module.
8. The oral care illumination device of claim 1, further comprising a brightness enhancement film disposed adjacent the curved light emitting surface of the light guide plate to improve light angular uniformity.
9. A backlight module for homogenous illumination of teeth in a user's mouth, comprising: at least one light source arranged to deliver light of a predetermined wavelength; a light guide plate including a light emitting surface having a curvature complementary to at least a dental arch of the user's mouth, the light guide plate further including a plurality of microstructures on a light receiving surface of the light guide plate redirecting light received from the at least one light source to the light emitting surface; and at least one reflector disposed adjacent to the light guide plate to redirect light emitted by the at least one light source through the light guide plate to the light emitting surface; and wherein the plurality of microstructures, the curved light emitting surface and the at least one reflector alter a propagation of light from the at least one light source and illuminate the dental arch of the user's mouth with light having a desired light distribution; wherein the plurality of microstructures includes microstructures that are hemisphere shaped, dome shaped, pyramid shaped, sphere shaped or cube shaped.
10. The backlight module of claim 9, wherein the at least one light source includes an edge-lit backlight light source.
11. The backlight module of claim 9, wherein the at least one light source includes a direct backlight light source.
12. The backlight module of claim 9, further comprising a brightness enhancement film disposed adjacent a light emitting surface of the light guide plate to improve light angular uniformity.
13. The backlight module of claim 9, wherein the plurality of microstructures are uniformly distributed over at least one light receiving surface of the light guide plate.
14. The backlight module of claim 9, wherein the plurality of microstructures are variably distributed over at least one light receiving surface of the light guide plate.
15. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the inventive subject matter.
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
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[0024]
[0025]
DETAILED DESCRIPTION OF EMBODIMENTS
[0026] The disclosed subject matter will become better understood through review of the following detailed description in conjunction with the figures. The detailed description and figures provide example embodiments of the invention described herein. Those skilled in the art will understand that the disclosed examples may be varied, modified, and altered without departing from the scope of the invention described herein.
[0027] Throughout the following detailed description, various examples of oral care devices, backlight modules and related oral care methods are provided. Related features in the examples may be identical, similar, or dissimilar in different examples. For the sake of brevity, related features will not be redundantly explained in each example. Instead, the use of related feature names will cue the reader that the feature with a related feature name may be similar to the related feature in an example explained previously. Features specific to a given example will be described in that particular example. The reader should understand that a given feature need not be the same or similar to the specific portrayal of a related feature or example.
[0028] The present disclosure describes various embodiments of devices and methods to provide homogenous illumination to a specific area in a mouth. By producing homogenous light from an adjustable number of light sources and using a curved backlight module with a light guide plate, or other light directing element, the disclosed subject matter provides a low-cost and efficacious lighting system for oral care treatments. In some embodiments, such as implementations used for teeth whitening procedures, homogenous illumination can be used to activate a reactive bleaching agent on the teeth. Oral care illumination devices described herein can be consumer products for home use or commercial products used by a professional; in both cases the user, i.e., a home user or a patient, is the user that receives the illumination from the device.
[0029] In some embodiments, an oral care illumination device can comprise a mouthpiece and a backlight module. The mouthpiece can be adapted to fit at least a portion of a user's mouth. The backlight module can be coupled to the mouthpiece and include a light source, a light guide plate, and a reflector. The light guide plate is configured to receive light from the light source and includes a curved light emitting surface and a plurality of microstructures. The microstructures and the reflector redirect light received from the light source to the curved light emitting surface. The combination of the microstructures, the curvature of the light emitting surface, and the reflector alters the propagation of light from the light source traveling through the light guide plate and emitted by the light emitting surface resulting in homogenous illumination of a predetermined area of the user's mouth with a desired light distribution.
[0030] The term light source should be understood to refer to any one or more of a variety of electromagnetic radiation sources, including, but not limited to, light-emitting diode (LED) based sources (including one or more LEDs as defined herein), incandescent sources (e.g., filament lamps, halogen lamps), fluorescent sources, phosphorescent sources, high-intensity discharge sources (e.g., sodium vapor, mercury vapor, and metal halide lamps), lasers, and other types of electroluminescent sources.
[0031] The term LED (light emitting diode) should be understood to include any electroluminescent diode, or other type of carrier injection or junction-based system that is capable of generating radiation in response to an electric signal. Thus, the term LED includes, but is not limited to, various semiconductor-based structures that emit light in response to current, light emitting polymers, organic light emitting diodes (OLEDs), electroluminescent strips, and the like. It should also be understood that the term LED does not limit the physical and/or electrical package type of an LED.
[0032]
[0033] Mouthpiece 300 has a curved portion 318 that is bent along an outer surface of the teeth on the upper and lower dental arches of dental model 12. Specifically, curved portion 318 of mouthpiece 300 fits both an upper dental arch 14 and lower dental arch 16 of dental model 12. In this position, the mouthpiece 300 can project light received from the backlight module 320 onto both upper and lower dental arches covering at least an area including the upper and lower incisors, cuspids, and first bicuspids.
[0034] Mouthpiece 300 can be provided with several light sources, for example suitable for activating a reactive agent. Some embodiments include light sources providing illumination from within the mouthpiece. Other embodiments may include light sources placed outside the mouthpiece and operably coupled to the mouthpiece such that the light source projects light onto a curved backlight module inside the mouthpiece, for example through a waveguide as can be provided by one or more optical fibers. By delivering light from an outside light source to the backlight module thermal management in the mouthpiece can be minimized. In further embodiments, oral care illumination devices may have direct backlight or edge-lit backlight modules, as described below, or both, or some other form of light source.
[0035]
[0036] Depending on the application, the desired light distribution, type and number of light sources can be adjusted. For example, tooth whitening applications may require light to be emitted at a predetermined wavelength to activate bleaching agents on the tooth surfaces. Typically, higher power density corresponds to faster reaction time of the bleaching agent, however the power density should not exceed safety limits for pulpal tissue. For some embodiments described herein, the power density (irradiance) of light on the teeth is uniform in the range of 0-200 mW/cm.sup.2, preferably in the range of 25-50 mW/cm.sup.2. Some embodiments may use light with a wavelength of 440-460 nm. Other embodiments can use for example blue light having a wavelength of 400-495 nm.
[0037]
[0038] In some embodiments, backlight module 320 can be permanently attached to and integrated with mouthpiece 300. In other embodiments, backlight module 320 can be detachably coupled to mouthpiece 300 and include, for example, replaceable or interchangeable components. The dimensions of the mouthpiece and/or backlight module can be adjusted depending on the type of user, for example differently sized mouthpieces can be developed for adults and children.
[0039] Light sources 320 can be arranged at various locations. For example, at the edge of the backlight module in an edge-lit configuration, and/or along a front surface plane of the backlight module in a direct backlight configuration. In further embodiments, light sources can be provided outside the backlight module whereby light can be delivered through a wave guide, such as an optical fiber. Light leaving backlight module 320 is transmitted from mouthpiece 300 to the teeth via the optically transparent teeth part 301 and can illuminate a facial side of the teeth and/or gum on both the upper and lower dental arch of the user. Optically transparent teeth part 301 does not have to be completely transparent but can be partially transparent or even translucent or partially translucent, so long as an acceptable amount of light is transmitted onto the teeth and/or gum surface and the acceptable amount of light depends on the type of oral procedure that is applied to the user.
[0040] Optionally, mouthpiece 300 may include a bite part 312 protruding from a tooth facing surface of mouthpiece 300. As shown in
[0041] Mouthpiece 300 may also have an optional rim 303. Rim 303 may be shaped to contact the gums of the user along upper and lower dental arches. A function of rim 303 can be to serve as a sealing structure for preventing teeth whitening gel or other dental substances from leaking out and to assist in retaining the dental substance at a location on the teeth.
[0042]
[0043] Light emitting surface 360 is in contact with brightness enhancement film 330 to enhance light leaving the light emitting surface and to help ensure the light reaches angular uniformity, i.e., the angle at which the beam of emitted light reaches at the surface of the teeth, because the brightness enhancement film improves the on-axis luminance, in addition to spatial uniformity of the brightness on the surface of the teeth. Optionally, the backlight module may have an additional layer, such as a diffusion film to adjust the final optical performance.
[0044] The layers of backlight module 320 are each curved to complement each other and fit over the dental arches in the mouth of a user. In some embodiments, the light guide plate can be made of a hard material that may need to be curved, whereas the reflector and the brightness enhancement film can be made of a soft pliable material that can be bent in a suitable shape. The mouthpiece and backlight module are dimensioned to fit a predetermined area of the mouth of a user and can be made very thin. In some embodiments, the thickness of light sources, such as LEDs, can be less than 1 mm, and therefore the thickness of the light guide plate can be less than 1 mm. The individual layers can be formed to have corresponding dimensions such that layers can be closely stacked in a mouthpiece. As shown in
[0045] Backlight module 320 has a light source 302, such as an LED, mounted on a lateral side of light guide plate 310 to deliver light of a predetermined wave length. In other embodiments, light source 302 can be a laser. Light source 302 is mounted in housing 304 coupled to the light guide plate 310 such that the light emitted by light source 302 projects onto light receiving surface 380 of the light guide plate 310 and onto the reflector 340 when light source 302 is activated. Light source 302 can be coupled to the housing via any suitable means. For example, housing 304 may have a recess adapted to hold light source 302 such that light emitted by light source 302 is directed to light guide plate 310. As shown in
[0046] Light guide plate 310 distributes light received from light source 302 to a concave light emitting surface 360 by propagating light from light source 302 via internal reflection and refraction based on the design and location of microstructures 350. By doing so, the backlight module 320 transforms a light beam from light source 302 and diffuses the light over light emitting surface 360 to provide uniform light distribution to the teeth.
[0047] In some embodiments, the light guide plate may be made from polycarbonate and the optically transparent teeth element may be made from silicone. Alternative materials for the light guide plate 310 include polymethylmethacrylate (PMMA), cyclic-olefin polymers, cyclic-olefin copolymers, polyetherimide, styrene and polyesters like OKP-4, and the like.
[0048] To change an angle of incoming light rays from light source 302, light receiving surface 380 of light guide plate 310 is modified to include a series of microstructures 350. For example, an array of hemisphere shaped microstructures 350 in close proximity to each other can act as a plurality of tiny, convex lenses that facilitate the reflection and refraction of incoming light rays of the light source 302. As shown in
[0049] In another embodiment, illustrated in
[0050]
[0051] The term microstructure refers to any transformation created at a surface, or within the space, of a light directing element, such as a light guide plate, including any two dimensional and/or three dimensional transformation. Microstructures can be created by a variety of processes, some involving applying material to the surface, some involving removing material from the surface, or others involving a thermal-chemical surface reaction mechanism, for example, by melting. In other words, the microstructure size, spacing and/or patterns can be tailored according to the light source and desired light intensity at specific locations, and to compensate for curvature of the mouthpiece. The microstructures described herein can be implemented with any suitable laser marking or other technology such as injection molding, extruding, and/or embossing. For example, microstructures 450 can be created by laser-modification of a light receiving surface of light guide plate 410 or other light directing element provided to the backlight module. Some microstructures can be created by an interaction involving laser energy and the light directing element or some coating or finish applied to the surface of the light directing element. Alternatively, the texture of the surfaces of the light directing element can be modified by laser ablation or any other suitable process. Furthermore, one or more lasers can be used with a clear light directing element to add laser-induced modifications to the internal space of the light directing element.
[0052] The pattern of the microstructures 450 on the light guide plate 410 adjusts the angle of incoming light rays from the one or more light sources. Due to the modified configuration of the surface, optical reflection can occur at the surface of the light guide plate to redirect light rays. In addition to the optical reflection that can occur at the surface, the light can be further distributed, or refracted, as the light bounces off the reflector 440, and projects through the brightness enhancement film 430, such as shown in
[0053] The microstructures can be applied to the light receiving surface in a uniform pattern, such as shown in
[0054]
[0055]
[0056] Illumination optimization for various teeth geometries can be verified by using optical design software to use sequential/non-sequential ray tracing to determine light distribution. Optical modeling of the backlight module, associated illumination, various microstructure sizes, patterns and spacing can be used to optimize the desired light output and location. By adjusting the size and spacing of the microstructures, and the pattern thereof, light distribution at the surface of the teeth and/or gums can be homogenized. After an optical model of the backlight module is optimized according to teeth geometry, design parameters can be input into a laser engraving machine for automated manufacturing, allowing large scale production, as well as customized design, at minimal time and cost.
[0057] By use of a light guide plate to optimize light irradiance distribution, more homogenous light distribution on a teeth surface can be achieved by means of optimization and customization of the dimensions of the microstructures and gap distance between microstructures.
[0058] The inventive subject matter further contemplates a method of illuminating teeth. According to a method for illuminating teeth, an oral care illumination device is provided, for example any of the oral care illumination devices according to the inventive subject matter described above, and the oral care illumination device is positioned in the mouth of the user. When the light source of the oral care illumination device is activated, the teeth of the user are illuminated for a predetermined time, for example depending on contact time and concentration of the reactive agents used.
[0059] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0060] The indefinite articles a and an, as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean at least one.
[0061] The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e., one or more of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified.
[0062] As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of, will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of, or exactly one of.
[0063] As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified.
[0064] It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
[0065] In the claims, as well as in the specification above, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
[0066] While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.