ELECTROCHEMICAL PROCESS FOR THE PRODUCTION OF PRESSURIZED GASEOUS HYDROGEN BY ELECTROLYSIS THEN BY ELECTROCHEMICAL CONVERSION
20210079536 ยท 2021-03-18
Inventors
Cpc classification
C25C1/22
CHEMISTRY; METALLURGY
C25B5/00
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B15/08
CHEMISTRY; METALLURGY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25C1/06
CHEMISTRY; METALLURGY
International classification
Abstract
An electrochemical process implements, in a decoupled manner, a first step of electrolysis of an electrolyte to produce gaseous oxygen in a chamber and a second step of electrochemical conversion of H+ ions into gaseous hydrogen in a chamber which contains a liquid phase and a gas phase not dissolved in the liquid phase. Gaseous hydrogen produced in the conversion step is partly present in the gaseous headspace of chamber and as bubbles in the electrolyte, and partly dissolved in the electrolyte which is saturated with hydrogen. The electrolyte has at least one redox pair (A/B) forming at least one intermediate vector enabling the decoupling of the first and second steps. The interface between the gas and liquid phases is increased during the second step to accelerate the diffusion, from liquid phase to gas phase, of the dissolved hydrogen able to supersaturate the electrolyte. Pressurized gaseous hydrogen is then collected.
Claims
1. Electrochemical process for the production of pressurized gaseous hydrogen, characterized in that it consists essentially of implementing, in a decoupled manner, at least one step of electrolysis of a preferably aqueous electrolyte, this electrolysis step
producing gaseous oxygen in a chamber
, and at least one step C of electrochemical conversion of H.sup.+ ions into gaseous hydrogen in a chamber C which is identical to or different from chamber
and which contains a liquid phase L and a gas phase G not dissolved in this liquid phase; wherein: the electrolysis step
involves at least one cathode on which at least one ionic species is electrochemically reduced; the gaseous hydrogen produced in the conversion step C is partly present in the gaseous headspace of chamber C and as bubbles in the electrolyte, and partly dissolved in the electrolyte which is thus saturated, or even supersaturated, with hydrogen; the electrolyte comprises at least one redox pair (A/B) forming at least one intermediate vector enabling the decoupling of steps
& C, with: acidic electrolyte:
E(A/B)<E(O.sub.2/H.sub.2O);
|[E(A/B)E(O.sub.2/H.sub.2O)]|100 mV basic electrolyte:
E(A/B)<E(O.sub.2/OH.sup.);
|[E(A/B)E(O.sub.2/OH.sup.)]|100 mV the interface between the undissolved gas phase G and the liquid phase Lhereinafter referred to as the G/L interfaceis increased at least during step C, so as to accelerate the diffusion, from the liquid phase to the gas phase, of the dissolved hydrogen able to supersaturate the electrolyte; and the pressurized gaseous hydrogen is collected in a storage tank.
2. Process according to claim 1, wherein the increase of the G/L interface is carried out by implementing at least one of the following operations: (i) forced circulation which preferably consists of generating an electrolyte flow in chamber C or C, more preferably using at least one pump so as to evacuate and replenish the gas bubbles present on the electrode or electrodes or the catalyst(s) and on any roughnesses of chamber
C or C; (ii) at least partial substitution of the dissolved hydrogen by at least one neutral gas, by injection of the latter into chamber
C or C to generate bubbles of neutral gas intended to evacuate and replenish the gas bubbles present on the electrode or electrodes, on any catalyst(s) not dissolved in the electrolyte, and/or on any roughnesses of chamber
C or C; (iii) partial decompression, which consists of isolating the storage tank from chamber
C or C, in order to increase the pressure of gaseous hydrogen in the chamber; then when this pressure is greater than that in the storage tank, a decompression of chamber
C or C is performed, which creates or increases the supersaturation of H.sub.2 in the electrolyte and therefore promotes the formation of bubbles; (iv) spraying the electrolyte as droplets into the gaseous headspace of chamber
C or C, (v) at least one heating, preferably at least one localized heating, of the electrolyte, which advantageously consists of locally reducing the solubility of the dissolved gaseous hydrogen, thus promoting the nucleation of bubbles, (vi) subjecting the electrolyte to ultrasound to generate bubbles, (vii) at least one depolarization, preferably at least one localized depolarization of the electrolyte, which preferably consists of accelerating the kinetics of the hydrogen formation reaction in order to locally increase supersaturation and promote the formation of bubbles, (viii) making use of nanoparticles and/or at least one porous nucleation material in the electrolyte, to promote the nucleation of bubbles and increase the number of bubbles nucleation sites, (ix) mechanical stirring of the electrolyte, which promotes the nucleation of bubbles by providing the energy necessary to counteract the surface tension.
3. Process according to claim 1, wherein: With an acidic electrolyte:
E.sub.th(A/B)<E.sub.th(H.sup.+/H.sub.2);
Advantageously, |[E.sub.th(A/B)E.sub.th(H.sup.+/H.sub.2)]|100 mV With a basic electrolyte:
E.sub.th(A/B)<E.sub.th(H.sub.2O/H.sub.2);
Advantageously, |[E.sub.th(A/B)E.sub.th(H.sub.2O/H.sub.2)]|100 mV
4. Process according to claim 3 characterized by a redox pair (A/B) wherein: A is composed of at least one metal ion of metal M; B is composed of at least metal M; with M preferably chosen from the metals, and more preferably from the group comprisingideally composed of: Zn; Cd; Sn, Ni, Mn, Fe, Pb, Co; Zn being particularly preferred.
5. Process according to claim 3 characterized by a redox pair (A/B) wherein: A is composed of at least one ion I.sup.A whose number of valence electrons is V1; B is composed of at least one ion I.sup.B whose number of valence electrons V2<V1; with I preferably chosen from the ions resulting from atoms chosen from the group comprisingideally composed of: Fe; U; Cr; S; V; iron and vanadium being particularly preferred.
6. Process according to claim 4, wherein: M(i). the electrolysis step and the conversion step C are carried out in a same chamber
C containing electrolyte in which are immersed at least three electrodes, namely at least one cathode on which the reduced metal M is deposited during the electrolysis step
, at least one anode in the vicinity of which is produced gaseous oxygen resulting from the oxidation of water during the electrolysis step
, and at least one hydrogen electrode inactive during the electrolysis step
in the vicinity of which is produced the gaseous hydrogen resulting from reduction of the H.sup.+ ions of the electrolyte during the conversion step C; M(ii). during the electrolysis step
, a power supply connected to the cathode and to the anode delivers an electric current, such that the metal M is deposited on the cathode and gaseous oxygen is released at the anode; M(iii). for the implementation of the conversion step C: the chamber
C is hermetically sealed; the cathode of step
, which becomes the anode of step C, is connected to the hydrogen electrode by an electrical conductor so as to function as a battery being discharged, such that the metal M is dissolved in the electrolyte at the anode of C and gaseous hydrogen is released and compressed in the gaseous headspace of the sealed chamber
C; and means for increasing the G/L interface are put into operation to promote the transformation of the dissolved gas in the electrolyte, in particular hydrogen, into undissolved gas.
7. Process according to claim 1, wherein: With an acidic electrolyte:
E.sub.th(A/B)>E.sub.th(H.sup.+/H.sub.2);
Advantageously, |[E.sub.th(A/B)E.sub.th(H.sup.+/H.sub.2)]|100 mV With a basic electrolyte:
E.sub.th(A/B)>E.sub.th(H.sub.2O/H.sub.2);
Advantageously, |[E.sub.th(A/B)E.sub.th(H.sub.2O/H.sub.2)]|100 mV
8. Process according to claim 6 characterized by a redox pair (A/B) wherein: A is composed of at least one metal ion of metal M; B is composed of at least metal M; with M preferably chosen from the metals, and more preferably still from the group comprisingideally composed of: Cu, Mn, Ag; Cu being particularly preferred.
9. Process according to claim 6 characterized by a redox pair (A/B) wherein: A is composed of at least one ion I.sup.A whose number of valence electrons is V1; B is composed of at least one ion I.sup.B whose number of valence electrons V2<V1; with I preferably chosen from the ions resulting from the atoms chosen from the group comprisingideally composed of: Fe, V, Mn; iron and vanadium; iron and vanadium being particularly preferred.
10. Process according to claim 8, wherein the electrolysis step and the conversion step C are carried out in one and the same chamber
C; the chamber
C comprises: at least one electrochemical compartment (J) containing an electrolyte including the redox pair (A/B), and at least one electrochemical compartment (K) containing an electrolyte in which at least one hydrogen electrode is immersed, these two electrochemical compartments being separated by at least one ion-exchange membrane; at least one anode; at least one cathode; during the electrolysis step
, a power supply connected to the cathode and to the anode delivers an electric current, such that the A ions are reduced to B at the cathode and such that the oxidation of the water leads to a release of gaseous oxygen at the anode; for the implementation of the conversion step C: the chamber is
C is hermetically sealed, the cathode of step
, which becomes the anode of step C, is connected to the hydrogen electrode by a power supply which delivers an electric current so that the reducing agents B are oxidized to ions A in compartment (J) concurrently with a reduction of the H.sup.+ ions contained in compartment (K) to gaseous hydrogen, which is released and compressed in the gaseous headspace of the sealed chamber
C, and means for increasing the G/L interface are put into operation to promote the transformation of dissolved gas in the electrolyte, in particular hydrogen, into undissolved gas.
11. Device for implementing the process according to claim 6, wherein it comprises: a) at least one sealed chamber C intended to contain at least one electrolyte; b) at least one cathode intended to be immersed in the electrolyte; c) at least one anode intended to be immersed in the electrolyte; d) at least one hydrogen electrode intended to be immersed in the electrolyte; e) a power supply intended to connect the cathode to the anode; f) an electrical conductor intended to connect the cathode to the hydrogen electrode; g) and means for increasing the G/L interface; h) possibly means for circulating the electrolyte or electrolytes in the chamber
C; i) possibly means for regulating the temperature of the electrolyte or electrolytes in the chamber
C.
12. Device for implementing the process according to claim 3, wherein it comprises: aa. at least one sealed chamber C comprising: at least one electrochemical compartment (J) intended to contain a catholyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an anolyte, and at least one ion-exchange membrane, preferably cationic, separating these two compartments; ab. at least one cathode of step
intended to be immersed in the catholyte; ac. at least one anode of step
intended to be immersed in the anolyte; ad. at least one hydrogen electrode intended to be immersed in the anolyte; ae. at least one power supply intended to connect the cathode of step
to the anode (d) of step
; af. at least one electrical conductor intended to connect the cathode of step
, which has become the anode of step C, to the hydrogen electrode; ag. means for increasing the G/L interface; ah. possibly means for circulating the electrolyte or electrolytes in the chamber
C; ai. and possibly means for heating and/or cooling the electrolyte or electrolytes in the chamber
C.
13. Device for implementing the process according to claim 3, wherein it comprises: a.2. at least one chamber comprising: at least one electrochemical compartment (J) intended to contain a catholyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an anolyte, at least one membrane, preferably cationic, separating these two compartments; b.2. at least one chamber C, Identical to or different from chamber
, comprising: at least one catalyst; c.2. at least one cathode of step
intended to be immersed in the catholyte; d.2. at least one anode of step
intended to be immersed in the anolyte; e.2. a power supply intended to connect the cathode of step
to the anode of step
; f.2. means for increasing the G/L interface; g.2. means for circulating the electrolyte or electrolytes between chambers
and C; h.2. and possibly means for heating and/or cooling the electrolyte or electrolytes in chambers
and C.
14. Device for implementing the process according to claim 7, wherein it comprises: aa. at least one sealed chamber C comprising: at least one electrochemical compartment (J) intended to contain an electrolyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an electrolyte, at least one membrane, preferably cationic, separating these two compartments; ab. at least one cathode of step
intended to be immersed in the electrolyte of compartment (J); ac. at least one anode of step
intended to be immersed in the electrolyte of compartment (J) or of compartment (K); ad. at least one hydrogen electrode intended to be immersed in the electrolyte of compartment (K); ae. at least one power supply intended to connect the cathode of step
to the anode (a) of step
; af. at least one power supply intended to connect the cathode of step
, which has become the anode of step C, to the hydrogen electrode; ag. means for increasing the G/L interface; ah. possibly means for circulating the electrolyte or electrolytes in chambers
and C; ai. and possibly means for regulating the temperature of the electrolyte or electrolytes in chambers
and C.
15. A kit for implementing the process according to claim 1, wherein the kit includes: a device comprising: a) at least one sealed chamber C intended to contain at least one electrolyte; b) at least one cathode intended to be immersed in the electrolyte: c) at least one anode intended to be immersed in the electrolyte; d) at least one hydrogen electrode intended to be immersed in the electrolyte: e) a power supply intended to connect the cathode to the anode; f) an electrical conductor intended to connect the cathode to the hydrogen electrode: g) and means for increasing the G/L interface; h) possibly means for circulating the electrolyte or electrolytes in the chamber
C i) possibly means for regulating the temperature of the electrolyte or electrolytes in the chamber
C. and at least some of the components for the preparation of the electrolyte intended to be contained in the chamber of the device.
16. A kit for implementing the process according to claim 3, wherein the kit includes: a second device comprising: i) at least one sealed chamber C comprising: at least one electrochemical compartment (J) intended to contain a catholyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an anolyte, and at least one ion-exchange membrane, preferably cationic, separating these two compartments; ii) at least one cathode of step
intended to be immersed in the catholyte; iii) at least one anode of step
intended to be immersed in the anolyte; iv) at least one hydrogen electrode intended to be immersed in the anolyte; v) at least one power supply intended to connect the cathode of step
to the anode (d) of step
; vi) at least one electrical conductor intended to connect the cathode of step
, which has become the anode of step C, to the hydrogen electrode; vii) means for increasing the G/L interface; viii) possibly means for circulating the electrolyte or electrolytes in the chamber
C; and ix) possibly means for heating and/or cooling the electrolyte or electrolytes in the chamber
C; and at least some of the components for the preparation of the catholyte and anolyte intended to be contained in the two electrochemical cells of the chamber of the second device; or a third device comprising: aa) at least one chamber
comprising: at least one electrochemical compartment (J) intended to contain a catholyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an anolyte, at least one membrane, preferably cationic, separating these two compartments; bb) at least one chamber C, identical to or different from chamber
, comprising: at least one catalyst; cc) at least one cathode of step
intended to be immersed in the catholyte; dd) at least one anode of step
intended to be immersed in the anolyte; ee) a power supply intended to connect the cathode of step
to the anode of step
; ff) means for increasing the G/L interface; gg) means for circulating the electrolyte or electrolytes between chambers
and C; and hh) possibly means for heating and/or cooling the electrolyte or electrolytes in chambers
and C; and at least some of the components for the preparation of the catholyte and anolyte intended to be contained in the two electrochemical cells of the chamber of the third device.
17. A kit for implementing the process according to claim 7, wherein the kit includes: a fourth device comprising: ai) at least one sealed chamber C comprising: at least one electrochemical compartment (J) intended to contain an electrolyte including the redox pair (A/B), and at least one electrochemical compartment (K) intended to contain an electrolyte, at least one membrane, preferably cationic, separating these two compartments; bi) at least one cathode of step
intended to be immersed in the electrolyte of compartment (J); ci) at least one anode of step
intended to be immersed in the electrolyte of compartment (J) or of compartment (K); di) at least one hydrogen electrode intended to be immersed in the electrolyte of compartment (K); ei) at least one power supply intended to connect the cathode of step
to the anode (a) of step
; fi) at least one power supply intended to connect the cathode of step
, which has become the anode of step C, to the hydrogen electrode; gi) means for increasing the G/L interface; hi) possibly means for circulating the electrolyte or electrolytes in chambers
and C; ii) and possibly means for regulating the temperature of the electrolyte or electrolytes in chambers
and C; and at least some of the components for the preparation of the catholyte and anolyte intended to be contained in the two electrochemical cells of the chamber of the fourth device.
Description
EXAMPLES
[0344] The following examples illustrate variants No. 1 & No. 2 of the first (F1) and second (F2) embodiments of the process according to the invention.
[0345] The description of these examples is made with reference to the appended figures, in which:
[0346]
[0347] of Example 1;
[0348]
[0349] of Example 2;
[0350]
[0351] of Example 3;
[0352]
[0353] Summary table corresponding to figures F.1; F1.1; F1.2; F1.2.1; F1.2.2; F1.2.2.1; F1.2.2.2; F2; F2.1: F2.2
TABLE-US-00001 F1: an electrolysis step and a step of operating as a battery F2: Two electrolysis steps F1.1: A is an ion/B is a metal F1.1: A is an ion/B is a metal (preferably a single chamber) (preferably a single chamber) F1.2: A & B are ions: F1.2: A & B are ions F1.2.1: H2 electrode (preferably a single chamber) (preferably a single chamber) F1.2.2: catalyst F1.2.2.1: a single chamber F1.2.2.2: two chambers
[0354] Legend for figures F.1; F1.1; F1.2; F1.2.1; F1.2.2; F1.2.2.1; F1.2.2.2; F2; F2.1; F2.2: [0355] (c): cathode [0356] (H.sub.2): hydrogen electrode [0357] (a): anode [0358] Mb: membrane [0359] Ct: catalyst [0360] Milieu acide: Acid medium [0361] Milieu basique: Basic medium [0362] tape: Step
Example 1: 1st Embodiment/Variant No. 1: F1.1
[0363] In the following example, hydrogen was produced at 200 bar in the device shown in
[0367] The electrolyte 2 is composed of zinc ions (concentration 1.5 mol/L) and sulfuric acid (2.55 mol/L). It is prepared by mixing 67 kg of sulfuric acid (37.5%, Brenntag) in 28.6 L of deionized water, then adding 45 kg of zinc sulfate (ZnSO.sub.4,7H.sub.2O) (97.5%, Platret) to this mixture. The reactor 1 is equipped with heating means 6 consisting of exchangers and which enable maintaining the temperature of the electrolyte 2 at 30 C. The reactor 1 is provided with a gas outlet pipe 8, this pipe being subdivided into a pipe 9 for discharging the gaseous oxygen and a pipe 10 for discharging the gaseous hydrogen. Each pipe 9,10 is equipped with a valve 12, 11, respectively the O.sub.2 valve and H.sub.2 valve, enabling independent extraction of these two gases from the high pressure chamber 1.
[0368] During the first step (
[0369] The second step C is a step of converting the electrochemical energy, stored in the form of zinc deposited on the cathode, into electricity (
Example 2: With an Ion/Ion Redox Pair 1st Embodiment/Variant No. 2: F1.2
[0370] In the example which follows, the device represented in
[0371] A power supply 7 is connected to the cathode 4 and anode 5.
[0372] The catholyte 2 is prepared from sodium polysulfide Na.sub.2S.9H.sub.2O (1.6 mol.Math.L.sup.1), and the anolyte 3 is a 1 mol.Math.L.sup.1 sulfuric acid solution. The catholyte is prepared by mixing 96.1 g of Na2S, 9H2O (99.99%, Sigma Aldrich) and 185 g of deionized water. The anolyte is prepared by mixing 66 g of sulfuric acid (37.5%, Brenntag) in 200 mL of deionized water.
[0373] During the electrolysis step with oxygen production (
S.sub.4.sup.2+2e.sup.=2S.sub.2.sup.2E=0.26V
[0374] At the anode, the reduction of the water leads to the release of oxygen:
H.sub.2O=O.sub.2+2H.sup.++2e.sup.E=1.23V
[0375] This oxygen is discharged via a pipe 8 equipped with a valve 9.
[0376] The power supply 7 makes it possible to apply a current of 50 mA/cm.sup.2 for 2 hr20. The Faraday efficiency is 80%, and the concentration of S.sub.4.sup.2 ions is 0.6 mol/L at the end of this step .
[0377] At the end of this step, the catholyte is transferred via a pipe 10 equipped with a valve 11 to the chamber where the second step takes place.
[0378] Step C (
2S.sub.2.sup.2=S.sub.4.sup.2+2e.sup.E=0.26V
2H.sup.++2e.sup.=H.sub.2E=0V
[0379] After 4 hours of electrochemical conversion catalyzed by tungsten carbide, the concentration of S.sub.4.sup.2 sulfide ions is again 1.6 mol/L, and 0.25 g of H.sub.2 is generated. With a supersaturation value of 6, this hydrogen can inflate a small 15 mL cartridge to about 110 bar, with a shift in potential of the hydrogen electrode of 24 mV, measured using a reference electrode. Alumina nanoparticles present in the reactor 12 enable accelerating the nucleation of gaseous hydrogen and reducing the supersaturation to 1. Desorption of the hydrogen then makes it possible to reach 250 bar in the cartridge.
Example 3: 2.SUP.nd .Embodiment/Variant 2 (Ion/Ion Redox Pair) F2.2
[0380] In the following example, hydrogen was produced at 16 bar in the device shown in ). The 2nd compartment K contains an electrode where oxygen is released during the 1st electrolysis step
(anode), made of lead-silver-calcium alloy 3, and an electrode where hydrogen is released during the 2nd step C (hydrogen electrode), made of platinum 4. The surface area of each electrode is 155 cm.sup.2. A Nafion 125) 5 membrane separates the electrodes of each compartment.
[0381] The electrolyte (catholyte) 6 contained in 1, blue in color, is composed of vanadium ions VO.sub.2.sup.+ (concentration 2 mol/L) and sulfuric acid ions (2 mol/L). It is prepared by mixing 520 g of sulfuric acid (37.5%, Brenntag) in 590 mL of deionized water, then adding 325 g of hydrated vanadium sulfate oxide (OSO.sub.4.xH.sub.2O; 99.9% Alfa Aesar) to this mixture.
[0382] The electrolyte (anolyte) 7 contained in the second compartment K is a 2 mol/L solution of sulfuric acid. It is prepared by mixing 520 g of sulfuric acid (37.5%, Brenntag) in 590 mL of deionized water.
[0383] During the first electrolysis step (
[0384] The following reactions occur:
at the cathode: VO.sup.2+2H.sup.++2e.sup.=V.sup.3+H.sub.2O E=0.34V
at the anode: H.sub.2O=O.sub.2+2H.sup.+2e.sup.E=1.23V
[0385] The oxygen is discharged through pipe 9, controlled by valve 10.
[0386] During the 2nd electrochemical conversion step C (
[0387] The following reactions take place:
At the H.sub.2 electrode 4: 2H.sup.++2e.sup.=H.sub.2E=0V
At electrode 2: V.sup.3++H.sub.2O=VO.sup.2++2H.sup.++2e.sup.E=0.34V
[0388] The hydrogen released alone then rises under pressure as the electrolysis proceeds. Localized heating 11 allows the temperature of the electrolyte to be increased in a localized manner, which results in desupersaturation of the electrolyte. The gaseous hydrogen formed is evacuated through pipe 12 controlled by valve 13 when the target pressure (16 bar) is reached.