Lighting module for a motor vehicle
10962196 ยท 2021-03-30
Assignee
Inventors
Cpc classification
F21V29/677
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2102/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/773
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2103/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/192
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/49
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S8/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/49
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/67
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting module for a motor vehicle including: a support plate; at least one source of light which is arranged on a first face of the support plate; a heat dissipater which is arranged on a second face of the support plate, opposite the first face; a fan which is arranged between the heat dissipater and a plenum, the fan being designed to aspirate a flow of hot air which is dissipated by the heat dissipater, and is obtained from an incoming flow of air; a plenum which is designed to cover the fan, the plenum including a peripheral skirt which is designed to surround the heat dissipater; an optical assembly which cooperates with rays of light of the at least one source of light, in order to produce a light beam.
Claims
1. A lighting module for a motor vehicle, the lighting module comprising: a printed circuit board assembly (PCBA) support plate; at least one source of light which is in direct contact with a first face of the support plate; a heat dissipater which is arranged on a second face of the support plate, opposite the first face, the heat dissipater comprising a base; a fan sandwiched between the heat dissipater and a plenum, the fan being designed to aspirate a flow of hot air which is dissipated by the heat dissipater, and is obtained from an incoming flow of air; and an optical assembly which cooperates with rays of light of the at least one source of light, in order to produce a light beam, wherein the plenum is configured to cover the fan, the plenum including a peripheral skirt which is designed to surround the heat dissipater and covers partly the heat dissipater, and the peripheral skirt descending as far as a distance from a base of the peripheral skirt to the base of the heat dissipater in a first location and descending as far as the base of the heat dissipater in a second location, wherein the base of the heat dissipater is separate from the support plate, the base of the heat dissipater in its entirety being in direct contact with the second face of the support plate, and protuberances extending from the base of the heat dissipater, the protuberances being in direct contact with the base.
2. The lighting module according to claim 1, wherein the peripheral skirt is solid.
3. The lighting module according to claim 1, wherein air inlets are defined between the base of the peripheral skirt and the base of the heat dissipater.
4. The lighting module according to claim 3, wherein air inlets are lateral.
5. The lighting module according to claim 1, wherein the plenum additionally comprises a lateral air outlet which is designed to discharge the flow of hot air aspirated by the fan.
6. The lighting module according to claim 1, wherein the protuberances of the heat dissipater are pins.
7. The lighting module according to claim 1, wherein the protuberances of the heat dissipater are fins.
8. The lighting module according to claim 7, wherein the fins comprise an end which is oriented towards a single central point of the heat dissipater.
9. The lighting module according to claim 1, wherein the protuberances of the heat dissipater are portions of an ellipse which are parallel to one another.
10. The lighting module according to claim 1, wherein the heat dissipater additionally comprises a profiled conical form which is arranged substantially below the fan.
11. The lighting module according to claim 1, wherein a source of light is a semiconductor source of light.
12. The lighting module according to claim 11, wherein a semiconductor source of light forms part of a light-emitting diode.
13. A lighting device for a motor vehicle, comprising a lighting module according to claim 1.
14. The lighting device according to claim 13, wherein the lighting device is a front headlight for a motor vehicle.
15. The lighting device according to claim 14, wherein the front headlight is a non-dazzling high beam with an adaptive bending low beam.
16. The lighting device according to claim 13, wherein the lighting device additionally comprises another lighting module adjacent to the lighting module.
17. The lighting device according to claim 16, wherein the another lighting module is designed to provide a photometric function of a high beam with a low beam.
18. The lighting device according to claim 13, wherein the lighting module is designed to provide a photometric function of a segmented high beam and a directional lighting function.
19. A lighting module for a motor vehicle, the lighting module comprising: a printed circuit board assembly (PCBA) support plate; at least one source of light which is in direct contact with a first face of the support plate; a heat dissipater which is arranged on a second face of the support plate, opposite the first face, the heat dissipater comprising a base; a fan sandwiched between the heat dissipater and a plenum, the fan being designed to aspirate a flow of hot air which is dissipated by the heat dissipater, and is obtained from an incoming flow of air; and an optical assembly which cooperates with rays of light of the at least one source of light, in order to produce a light beam, wherein the plenum is configured to cover the fan, the plenum including a peripheral skirt which is designed to surround the heat dissipater and an air outlet, the peripheral skirt covering partly the heat dissipater, wherein the base of the heat dissipater is separate from the support plate, the base of the heat dissipater in its entirety being in direct contact with the second face of the support plate, and protuberances extending from the base of the heat dissipater, the protuberances being in direct contact with the base.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention and its different applications will be better understood by reading the following description and examining the figures which accompany it.
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DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(26) Elements with an identical structure or function shown in different figures retain the same references, unless otherwise specified.
(27) The lighting module 3 for a motor vehicle according to the invention is described with reference to
(28) Motor vehicle means any type of motorised vehicle.
(29) According to a non-limiting embodiment, the lighting module 3 is part of a lighting device (not illustrated).
(30) According to a non-limiting embodiment, the lighting device is a front headlight for a motor vehicle. According to a non-limiting embodiment, the said front headlight is a non-dazzling high beam with a low beam with adaptive bending. The high beam generates a segmented beam known as an ADB (Advance Driving Beam) Matrix Beam, which makes it possible to make the high beam non-dazzling. The segmented beam is also known as a matrix beam. According to a non-limiting example, the beam is segmented by vertical strips. A non-dazzling high beam makes it possible to adapt the light beam produced by the lighting device automatically according to the presence of motor vehicles coming from the opposite direction or proceeding the said motor vehicle concerned.
(31) For this application, according to a non-limiting embodiment, the lighting device comprises: the lighting module 3 which is designed to provide: a so-called ADB Matrix Beam segmented high-beam photometric function; a directional lighting function known as DBL; a second, adjacent lighting module (not illustrated) which is designed to provide a photometric function of a high beam with a low beam, this second lighting module thus being bifunctional. Since a bifunctional second lighting module of this type is known to persons in the art, it is not described here; a front outer lens (not illustrated) arranged in front of the two lighting modules.
(32) The directional lighting function is known as DBL (Dynamic Bending Light). It makes it possible to follow the trajectory of the vehicle on bends in order to light the road better for the driver.
(33) As illustrated in
(34) As illustrated in
(35) According to a non-limiting embodiment, as illustrated in
(36) The support element 23 illustrated in
(37) The intermediate element 22 acts as a housing for the lighting module 3. In particular, it makes it possible to cover the elements 14, 13, 10, 11, 23, 24 and 20. In addition, it makes it possible to retain the projection lens 21 in place, and prevents leakages of light. It is opaque. In addition, it makes it possible to secure the support plate 10, the heat dissipater 13 and the plenum 15 to one another by means of securing screws 4. For this purpose, according to a non-limiting embodiment, it comprises four securing orifices 220 (illustrated in
(38) The elements of the lighting module 3 are described in detail hereinafter.
(39) Support Plate 10
(40) The support plate 10 is illustrated in
(41) The support plate 10 is designed to receive: at least one source of light 11 on a first face 101; the heat dissipater 13 on a second face 102, opposite the first face 101.
(42) According to a non-limiting embodiment, the support plate 10 comprises a plurality of sources of light 11. In particular, for the ADB Matrix Beam and DBL applications, according to a non-limiting example the support plate 10 comprises two lines of sixteen sources of light 11, one line being dedicated to the ADB Matrix Beam function, and the other line to the DBL function. It will be noted that a conventional lighting device providing only a conventional high-beam function comprises a lighting module formed only by four sources of light according to a non-limiting example.
(43) According to a non-limiting embodiment, the support plate 10 is a printed circuit board known as PCBA (Printed Circuit Board Assembly).
(44) According to a non-limiting embodiment, the support plate 10 additionally comprises electronic components for the electrical supply to the sources of light 11.
(45) According to non-limiting embodiments, the support plate 10 comprises: at least one securing orifice 104 (illustrated in
(46) As illustrated in
(47) As illustrated in
(48) Source of Light 11
(49) The source of light is illustrated in
(50) A source of light 11 is designed to emit rays of light which cooperate with the primary lens 24.
(51) According to a non-limiting embodiment, a source of light 11 is a semiconductor source of light, in particular a semiconductor emitting chip. According to a non-limiting variant embodiment, the semiconductor source of light forms part of a light-emitting diode. Light-emitting diode means any type of light-emitting diode, which in non-limiting examples can be LEDs (Light-Emitting Diodes), an OLED (Organic LED) an AMOLED (Active Matrix Organic LED) or FOLED (Flexible OLED).
(52) According to a non-limiting embodiment, the source of light 5 is a monochromatic or RGB (for Red, Green, Blue) or RGBW (for Red, Green, Blue, White) source of light.
(53) The sources of light 11 generate heat.
(54) The heat dissipater 13 with the fan 14 and the plenum 15 will permit efficient dissipation of heat from the sources of light 11.
(55) Heat Dissipater 13
(56) The heat dissipater 13 is illustrated in
(57) It is designed to dissipate the heat given out by the sources of light 11.
(58) As illustrated in
(59) The heat dissipater 13 is arranged on the face 102 of the support plate 10 opposite that 101 on which the sources of light 11 are arranged. The heat dissipater 13 comprises a base 138.
(60) According to a non-limiting embodiment, the heat dissipater 13 comprises a surface area which is substantially equal to that of the support plate 10, such as to cover its face 102 completely. This makes it possible to be certain of being able to dissipate the heat produced by all the sources of light 11, irrespective of their location on the support plate 10.
(61) As illustrated in
(62) According to a first non-limiting embodiment illustrated in
(63) According to a second non-limiting embodiment illustrated in
(64) It will be remembered that the flow of air (in m.sup.3/s) is equal to the speed of passage (in m/s) multiplied by the cross-section of passage (in m.sup.2) between two protuberances 130, and that, for a given flow of air, the smaller the cross-section of passage, the greater the speed.
(65) According to a third non-limiting embodiment illustrated in
(66) This third embodiment makes it possible to have a larger heat-exchange surface with an incoming flow of air E1 than in the first and second embodiments.
(67) It will be noted that, the more the length of a portion of ellipse 130 is increased, the more the contact surface between the incoming flow of air F1 and the heat dissipater 13 increases, which makes it possible to increase the heat-exchange surface, and thus the dissipation of heat. According to a variant of this third embodiment illustrated, the section d2 between two adjacent portions of ellipse is constant. This makes it possible to have a constant speed of the incoming flow of air F1 which comes into contact with the portions of ellipse 130. Good performance is obtained in terms of extraction of heat, the said extraction being the same from the beginning of the portion of ellipse 130. This embodiment makes it possible to have more high-performance dissipation of heat than in the first and second embodiments.
(68) According to a variant of this third embodiment illustrated in
(69) According to non-limiting embodiments, the heat dissipater 13 also comprises at least: a securing orifice 134 (illustrated in
(70) Fan 14
(71) The fan 14 is illustrated in
(72) The fan 14 is arranged between the heat dissipater 13 and the plenum 15. It is arranged axially.
(73) It is a centrifugal fan: it is therefore designed to aspirate a flow of air.
(74) As illustrated in
(75) Contrary to the fact of blowing on the heat dissipater 13, the fact of aspirating the flow of hot air F2, and thus of extracting it from the lighting module 3, will also make it possible to recuperate and reuse this flow of hot air F2 in order: in the non-limiting embodiment described, to cool the second lighting module (which provides the photometric function of a high beam with a low beam) arranged adjacent to the lighting module 3; and to defrost or demist the front outer lens of the lighting device.
(76) As illustrated in
(77) As illustrated in
(78) Plenum 15
(79) The plenum 15 (also known as the shell) is illustrated in
(80) The plenum 15 is designed to be arranged on the fan 14 and to cover it as illustrated in
(81) The plenum 15 makes it possible: to force the incoming flow of air F1 to pass through a heat-exchange surface (the base 138 and/or the protuberances 130); to confine the incoming flow of air F1 around the heat dissipater 13, in particular around the protuberances 130, such as to force it to circulate around the protuberances 130 for as long as possible in order to increase the dissipation of heat; to force the incoming flow of air F1 to circulate also at the periphery of the heat dissipater 13, such that the protuberances 130 at the periphery are also well cooled by this incoming flow of air F1. Thus, the incoming flow of air F1 is not directed at once to the centre of the heat dissipater 13 in order to be aspirated by the fan 14; to control the flow and the speed of passage as well as the direction of the incoming flow of air F1 thanks to the air inlets 152 (described hereinafter) and/or to the distance d1 (described hereinafter) between the peripheral skirt 150 and the base 138 of the heat dissipater 13; to generate sufficient pressure on the incoming flow of air F1 and thus to generate a sufficient pressure on the flow of hot air F2 from the flow of air F1, thus facilitating its extraction by the fan 14. The greater the pressure, the greater the speed of the flow of the incoming air F1, and thus the greater the flow of hot air F2 will be, and the easier the extraction; for the incoming flow of air F1 to be in contact with a larger heat-exchange surface, represented by the base 138 of the heat dissipater 13 and/or the protuberances 130 of the heat dissipater 13, before the fan 14 aspirates the flow of hot air F2 from the incoming flow of air F1 and extracts it from the lighting module 3 (and in particular from the light generator 1).
(82) Peripheral Skirt 150
(83) The plenum 15 comprises a peripheral skirt 150 which is designed to surround the heat dissipater 13 as illustrated in
First Embodiment
(84) According to a first non-limiting embodiment illustrated in
(85) In this case, the peripheral skirt 150 covers the heat dissipater 13. It is solid, i.e. it does not comprise any air inlet 152.
(86) As can be seen in
(87) According to a non-limiting variant embodiment illustrated, the peripheral skirt 150 descends partly as far as the distance d1 of the base 138, with another part 150a (illustrated in
Second Embodiment
(88) According to a second non-limiting embodiment illustrated in
(89) According to the two non-limiting embodiments, the air inlets 152 or the distance d1 are configured according to the capacity of the fan 14 to aspirate a flow of air. It will be noted that the smaller the cross-section of the air inlets 152 or the smaller the distance d1, the greater the pressure of the incoming flow of air F1 into the plenum 15, and the greater its speed of passage. It will be remembered that the flow of air of the fan 14 depends on the pressure generated by the cross-section of an air inlet 152 (or the distance d1).
(90) The air inlets 152 or the distance d1 are configured such that the pressure generated on the incoming flow of air F1 depends on the flow of air of the fan 14, i.e. the flow of air which the fan 14 can aspirate. It will be noted that a curvature is provided by the supplier of the fan, establishing the flow of the fan according to the pressure exerted on a flow of air. If the pressure is too great, it may be difficult for the fan 14 to aspirate the flow of hot air F2 from the incoming flow of air F1.
(91) Thus, the dimensions of the air inlets 152 or of the distance d1 will depend on: the speed of the incoming flow of air F1 and the direction of the incoming flow of air F1 to be obtained between the protuberances 130 of the heat dissipater 13; and the fan 14.
(92) According to a non-limiting embodiment, the speed of the incoming flow of air F1 to be obtained is substantially greater than, or equal to, 2 m/s (metres/second) between the protuberances 130, which makes it possible to obtain good cooling of the sources of light 11. Beyond that, the dissipation of heat is too low.
(93) The dimensions of the air inlets 152 or of the distance d1 thus makes it possible to control the passage of the incoming flow of air F1 into the plenum 15, and which air thus reaches the heat dissipater 13.
(94) It will be noted that the air inlets 152 are positioned according to the integration of the lighting module 3 (in particular of the light generator 1) in the lighting device, such as to avoid any recirculation of the flow of hot air F2 into the lighting module 3 (in particular into the said light generator 1).
(95) Air Outlet 151
(96) According to a non-limiting embodiment illustrated in
(97) According to a non-limiting embodiment, the flow of hot air F2 can also be directed (via an air guide not illustrated) in the direction of the front outer lens of the lighting device, in order to defrost it and/or eliminate the condensation on the said front outer lens. A current of hot air is thus obtained which permits defrosting and prevents condensation.
(98) Thus, the plenum 15 with the heat dissipater 13 and the fan 14 permits cooling of the lighting module 3 (in particular of the light generator 1) comprising the sources of light 11, but also permits cooling of the second lighting module arranged adjacent to the lighting module 3. Thus, with the plenum 15, a single source of ventilation forced onto the lighting model 3 and a single heat dissipater 13, it is possible to cool two lighting modules of the lighting device in a given space.
(99) Securing Devices 154, 156, Blocking Device 157
(100) According to some non-limiting embodiments, the plenum 15 additionally comprises: at least one device 154 for primary securing (illustrated in
(101) According to a non-limiting embodiment, the plenum 15 additionally comprises at least one opening 155 (illustrated in
(102) It will be appreciated that the description of the invention is not limited to the embodiments described above.
(103) Thus, according to another non-limiting embodiment, the air inlets 152 are situated at the top of the plenum 15.
(104) Thus, according to another non-limiting embodiment, the heat dissipater 13 does not comprise any protuberances 130. It thus comprises a flat surface. Its base 138 acts as a heat-exchange surface in order to dissipate the heat given out by the sources of light 11.
(105) Thus, according to another non-limiting embodiment, the heat dissipater 13 comprises protuberances 130 which are a combination of pins, fins and/or portions of ellipse.
(106) Thus, according to another non-limiting embodiment, the lighting device comprises only a single lighting module which is designed to provide a photometric function of a high beam and/or a low beam. Thus, for example, the lighting module 3 is also designed to provide the photometric function of a low beam, and the lighting device does not comprise a second lighting module. Thus, the lighting module 3 is bifunctional.
(107) Thus, according to another non-limiting embodiment, the lighting module 3 need not provide a DBL function.
(108) Thus, according to another non-limiting embodiment, the lighting module 3 can provide only the photometric function of a low beam, and the second lighting module can provide only the photometric function of a high beam.
(109) Thus, according to another non-limiting embodiment, the lighting module 3 can be bifunctional and the second lighting module can be bifunctional. In these cases, the light beams of the lighting module 3 and of the second lighting module are superimposed.
(110) It will be noted that any other combination can be envisaged for the lighting device.
(111) Thus, the invention described has the following advantages in particular: thanks to the plenum 15, it makes it possible to cool a lighting module 3 more efficiently by controlling the passage of the incoming flow of air F1, contrary to a solution without a plenum 15; it makes it possible to cool two lighting units arranged side-by-side in a single lighting device, thanks to the air outlet 151 of the plenum 15 and to the fan 14 which aspirates the flow of hot air F2 in order to extract it; it avoids the use of air ducts; it optimises the extraction of the flow of hot air F2 by the fan 14; by means of the fan 14, it makes it possible to obtain forced ventilation which allows the flow of hot air F2 to be extracted rapidly; it makes it possible to use the flow of hot air F2 to defrost or de-mist the front outer lens of the lighting device; it makes it possible to cool efficiently a lighting device which comprises additional functionalities in comparison with a conventional lighting device, and which thus comprises a larger number of sources of light, consequently giving out more heat.