Prosthetic Component Extractor

Abstract

The present device described herein is intended to effect the removal of an intramedullary component of an orthopaedic prosthetic implant. The extraction device utilizes a hook which can be secured to the implant, particularly the neck of a femoral prosthetic component. The hook is attached to an elongated member that contains two striking surfaces. A force applied to the striking surface(s) is transmitted to the prosthesis so as to extract the implant from the intramedullary cavity of a bone.

Claims

1. A device comprising: an elongated member having a first end and a second end, the elongated member comprising substantially straight, rod-like first, second, and third segments each having first and second ends, the first and second segments being connected by a first curved segment at their second and first ends, respectively, and the second and third segments being connected by a second curved segment at their second and first ends, respectively, and the first ends of each of the segments are proximal to the first end of the elongated member relative to the second ends of the segments; a first striking surface positioned on the first segment extending away from the elongated member; a second striking surface positioned on the third segment extending away from the elongated member; and a hook positioned at the second end of the third segment, wherein the hook includes a channel substantially perpendicular to a long axis of the third segment that is configured to engage a surgical implant.

2. The device of claim 1, wherein the channel is u-shaped such that a side of the hook is open.

3. The device of any one of claims 1 or 2, wherein a length of the first striking surface as measured from a first end to a second end of the first striking surface along a long axis of the first striking surface is equal to a length of the second striking surface as measured from a first end to a second end of the second striking surface along a long axis of the second striking surface.

4. The device of any one of claims 1 or 2, wherein a length of the second striking surface as measured from a first end to a second end of the second striking surface along a long axis of the second striking surface is greater than a length of the first striking surface as measured from a first end to a second end of the first striking surface along a long axis of the first striking surface.

5. The device of any one of claims 1-4, wherein the elongated member is offset in an anterior plane and further offset in a lateral plane.

6. The device of claim 5, wherein an angle between a long axis of the first segment and the long axis of the third segment ranges from about 30 degrees to about 50 degrees, and wherein an angle between the long axis of the third segment and a long axis of the second segment ranges from about 40 degrees to about 60 degrees.

7. The device of any one of claims 1-6, wherein a long axis of the elongated member extending through the center of the elongated member from the first end to the second end has a length ranging from about 15 cm to about 25 cm.

8. The device of any one of claims 1-7, wherein the channel has a width in a direction perpendicular to the long axis of the third segment ranging from about 2 cm to about 3 cm.

9. The device of any one of claims 1-8, wherein the hook has a length in a direction parallel to the long axis of the third segment ranging from about 2 cm to about 4 cm.

10. The device of any one of claims 1-9, wherein the first striking surface has a length ranging from about 1 cm to about 2 cm as measured from a first end to a second end of the first striking surface along a long axis of the first striking surface, and wherein the second striking surface has a length ranging from about 7 cm to about 9 cm as measured from a first end to a second end of the second striking surface along a long axis of the second striking surface.

11. The device of any one of claims 1-10, wherein the channel is sized such that it has a width that is smaller than a trunnion section of the surgical implant but larger than a neck of the surgical implant to thereby provide a secure mechanical coupling to the surgical implant.

12. The device of any one of claims 1-11, wherein the elongated member comprises stainless steel or metal alloys.

13. The device of any one of claims 1-12, wherein the hook is adjustable to change a width of the channel.

14. The device of any one of claims 1-13, further comprising a lock between the second end of the elongated member and the hook such that the hook is removably coupled to the second end of the elongated member.

15. The device of claim 14, wherein the lock comprises a clip on the hook, and wherein the second end of the elongated member includes a lever configured to mate with the clip to thereby removably couple the hook to the elongated member.

16. The device of any one of claims 1-15, wherein the device includes a plurality of interchangeable hooks, each hook being configured for attachment to a specific surgical implant having a known shape, size and geometry.

17. The device of any one of claims 1-16, wherein the first striking surface is positioned between the first end of the elongated member and the second striking surface.

18. The device of any one of claims 1-16, wherein the first striking surface is positioned at the first end of the elongated member.

19. The device of any one of claims 1-18, wherein the second striking surface is positioned at the first end of the third segment.

20. The device of any one of claims 1-19, wherein the first striking surface extends away from a long axis of the first segment in a substantially perpendicular direction to the long axis of the first segment at the point at which the first striking surface is positioned, and wherein the second striking surface extends away from a long axis of the third segment in a substantially perpendicular direction to the long axis of the third segment at the point at which the second striking surface is positioned.

21. The device of any one of claims 1-20, wherein the hook is permanently coupled to the second end of the elongated member.

22. The device of any one of claims 1-21, wherein the first segment has a length ranging from about 4 cm to about 6 cm, wherein the second segment has a length ranging from about 5 cm to about 7 cm, and wherein the third segment has a length ranging from about 5 cm to about 7 cm.

23. The device of any one of claims 1-21, wherein the first segment has a diameter ranging from about 2 cm to about 4 cm, wherein the second segment has a diameter ranging from about 2 cm to about 4 cm, and wherein the third segment has a diameter ranging from about 2 cm to about 4 cm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0012] FIG. 1 illustrates a front view of an example device, according to an example embodiment.

[0013] FIG. 2 illustrates a side view of the example device of FIG. 1, according to an example embodiment.

[0014] FIG. 3 illustrates a top view of the example device of FIG. 1, according to an example embodiment.

[0015] FIG. 4 illustrates the front view, the right side view, and the top view of the example device of FIG. 1, according to an example embodiment.

[0016] FIG. 5 illustrates the front view, the right side view, and the top view of the example device of FIG. 1 including angles between the various components, according to an example embodiment.

[0017] FIG. 6 illustrates an example implant for extraction using the device of FIG. 1, according to an example embodiment.

[0018] FIG. 7A illustrates a bottom view of a hook of the device of FIG. 1, according to an example embodiment.

[0019] FIG. 7B illustrates a side view of the hook of FIG. 6A, according to an example embodiment.

[0020] FIG. 8 illustrates a side view of the hook and lock of FIGS. 7A and 7B, according to an example embodiment.

[0021] FIG. 9A illustrates a top view of another example device demonstrating the offset in the lateral plane, according to an example embodiment.

[0022] FIG. 9B illustrates a side view of another example device demonstrating the offset in the anterior plane, according to an example embodiment.

[0023] FIG. 10 illustrates a side view of the hook and lock, according to an example embodiment.

[0024] FIG. 11 illustrates a top view of the elongated member engaged with the hook and lock as it secures onto the trunnion of the femoral component, according to an example embodiment.

[0025] FIG. 12 illustrates a side view of the elongated member engaged with the hook and lock as it secures onto the trunnion of the femoral component, according to an example embodiment.

[0026] FIG. 13 illustrates a side view of the hook prior to engagement onto the trunnion of the femoral component and after engagement of the hook onto the trunnion, according to an example embodiment.

DETAILED DESCRIPTION

[0027] Exemplary devices and systems are described herein. It should be understood that the word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment or feature described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments or features. The exemplary embodiments described herein are not meant to be limiting. It will be readily understood that certain aspects of the disclosed systems and methods can be arranged and combined in a wide variety of different configurations, all of which are contemplated herein.

[0028] Furthermore, the particular arrangements shown in the Figures should not be viewed as limiting. It should be understood that other embodiments may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an exemplary embodiment may include elements that are not illustrated in the Figures.

[0029] As used herein, with respect to measurements, about and substantially each means +/5%.

[0030] As used herein, coupled means associated directly as well as indirectly. For example, a member A may be directly associated with a member B, or may be indirectly associated therewith, e.g., via another member C.

[0031] In the following description, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily complicating and obscuring the disclosure. While some concepts will be described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.

[0032] Unless otherwise indicated, the terms first, second, etc. are used herein merely as labels and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a second item does not require or preclude the existence of, e.g., a first or lower-numbered item, and/or, e.g., a third or higher-numbered item.

[0033] As used herein, a system, apparatus, structure, article, element, component, or hardware configured to perform a specified function is capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware configured to perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, configured to denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being configured to perform a particular function may additionally or alternatively be described as being adapted to and/or as being operative to perform that function.

[0034] The present disclosure describes a prosthetic implant extraction device to facilitate the surgical removal of a femoral component of hip joint implant or intramedullary orthopaedic implant (cemented or uncemented intramedullary orthopaedic implants). The extractor device described herein facilitates, tolerates, and transfers the high kinetic energy expended by the operator to the implant to disrupt the implant/bone interface and thereby affect the removal of the prosthetic component. In addition, the extractor device is predicated on less invasive surgical techniques and exposure to minimize tissue and bone damage and optimize revision joint replacement procedures. As such, the present invention provides a more effective means to extract an implanted prosthetic component from the intramedullary canal. The overall goal achieved by the present invention is an efficient, less invasive, and facile means for extract an orthopaedic implant with a minimal amount of time, physical effort, and host tissue and bone damage.

[0035] In particular, the present disclosure provides a device comprising (a) an elongated member having a first end and a second end, the elongated member comprising substantially straight, rod-like first, second, and third segments each having first and second ends, the first and second segments being connected by a first curved segment at their second and first ends, respectively, and the second and third segments being connected by a second curved segment at their second and first ends, respectively, and the first ends of each of the segments are proximal to the first end of the elongated member relative to the second ends of the segments, (b) a first striking surface positioned on the first segment extending away from the elongated member, (c) a second striking surface positioned on the third segment extending away from the elongated member, and (d) a hook positioned at the second end of the third segment, wherein the hook includes a channel substantially perpendicular to a long axis of the third segment that is configured to engage a surgical implant.

[0036] The hook may be integrated into the second end of the third segment or modular and variably sized such that it can be secured to the neck of the implant distal to the implant neck or trunnion. Each such hook may be configured for attachment to a specific stem implant having a known shape, size and geometry. The hook may have a length (L) ranging from about 2 cm to about 4 cm. The length (L) of the hook is measured from a centerline extending into the hook starting at the proximal end (the end adjacent to the elongated member) and continuing to the distal end. As such, the length (L) of the hook is measured in a direction parallel to the long axis of the third segment of the elongated member, as shown in FIGS. 1 and 7B. The variable sizes are optimized to a specific prosthesis and configured to be smaller than the trunnion section of the implant but larger than the neck of the prosthesis to provide for a secure mechanical coupling and grip of the proximal implant. In another embodiment, the hook channel width (W) is adjustable for engaging a specific prosthesis. In one embodiment, the channel is U-shaped such that a side of the hook is open to receive the neck of the prosthesis. In some embodiments, the channel of the hook may have a width (W) ranging from about 2 cm to about 3 cm. The width (W) is measured from a first interior surface of the channel to a second interior surface of the channel in a direction perpendicular to the long axis of the third segment of the elongated member, as shown in FIGS. 1 and 7A.

[0037] In one example, the hook is permanently affixed to the second end of the elongated member. In another example, the hook is removably coupled to the second end of the elongated member. In such embodiments, the device may include a lock between the second end of the elongated member and the hook. Preferably the lock connects the hook to the second end of the elongated member such that there is little or no play between the two components. In one particular example, the hook may include a clip, and the second end of the elongated member may include a lever configured to mate with the clip to thereby removably couple the hook to the elongated member. Other mechanisms for removably coupling the hook to the elongated member are possible as well.

[0038] In one embodiment, the elongated member is offset in an anterior plane and further offset in a lateral plane. As used herein, the anterior plane indicates a plane that is anterior to the ventral surface of the patient, e.g. ventral to the coronal midaxis of the patient's body. As used herein, the lateral plane indicates a plane lateral to the sagittal plane of the patient, e.g. lateral to the sagittal midaxis of the patient's body. The anterior offset and lateral offset are in essence in perpendicular planes to each other.

[0039] The elongated member transitions at an optimal angle to permit both the transmission of force to the implant and for its use in less invasive surgical procedures. In particular, the elongated member is offset in the anterior plane between about 30 degrees and about 50 degrees, and the elongated member is offset in the lateral plane between about 40 degrees and about 60 degrees. Offset in the anterior plane refers to an angled deviation from the mid-ventral surface of the patient in the coronal plane and offset in the lateral plane refers to an angled deviation from the midline axis of the patient in the sagittal plane, as illustrated in FIGS. 1-4.

[0040] In one example, as shown in FIG. 1, the elongated member comprises a first segment, a second segment, and a third segment. The first segment is positioned at the first end of the elongated member, the third segment is positioned at the second end of the elongated member, and the second segment is positioned between the first segment and the third segment. In such an example, the first, second, and third segments are substantially straight and rod-like. The first segment has a length ranging from about 4 cm to about 6 cm, the second segment has a length ranging from about 5 cm to about 7 cm, and the third segment has a length ranging from about 5 cm to about 7 cm. In one example, each of the first, second, and third segments have different lengths. In another example, each of the first, second, and third segments have the same lengths. In another example, the first and second segments have the same length, while the third segment has a different length. In another example, the first and third segments have the same length, while the second segment has a different length. In yet another example, the second and third segments have the same length, while the first segment has a different length.

[0041] The cross-sections of the segments can be any convenient shape, such as round, elliptical, square, or rectangular, but typically they will be round. The first segment has a diameter ranging from about 2 cm to about 4 cm, the second segment has a diameter ranging from about 2 cm to about 4 cm, and the third segment has a diameter ranging from about 2 cm to about 4 cm. In one example, each of the first, second, and third segments have different diameters. In another example, each of the first, second, and third segments have the same diameters. In another example, the first and second segments have the same diameter, while the third segment has a different diameter. In another example, the first and third segments have the same diameter, while the second segment has a different diameter. In yet another example, the second and third segments have the same diameter, while the first segment has a different diameter. When the cross-sections are shaped differently than a circle their general size will be the same as described above.

[0042] As shown in FIG. 1, the first and second segments are connected by a first curved segment at their second and first ends, respectively, and the second and third segments being connected by a second curved segment at their second and first ends, respectively. As used herein, curved means a segment that is bent at an angle or, more frequently, has a continuously bending centerline. The first and second curved sections provide an offset in an anterior plane and a further offset in a lateral plane. In particular, as shown in FIG. 4, the long axes of the second and third segments are located in a first plane. The angle between the long axis of the third segment and the long axis of the second segment (labeled angle 1 in FIG. 4) may range from between about 40 degrees and about 60 degrees, which represents an offset in the lateral plane. The first and second segments are located in a second plane that is different than the first plane. The first segment has an angle ranging between about 30 degrees and about 50 degrees with respect to the long axis of the third segment (labeled angle 2 in FIG. 4) and an angle ranging between about 40 degrees and about 100 degrees with respect to an axis in the first plane that is perpendicular to the long axis of the third segment.

[0043] In one particular example, the second segment curves in a direction away from the anterior plane and a direction away from the lateral plane. In one example, the first striking surface extends away from the first segment of the elongated member in a direction substantially perpendicular to the long axis of the first segment and away from the midline axis of the patient as shown in FIG. 1, and the second striking surface extends away from the third segment of the elongated member in a direction substantially perpendicular to the long axis of the third segment and away from the channel in the lock. In another example, the first striking surface extends away from the first segment of the elongated member in a direction substantially perpendicular to the long axis of the first segment and away from the midline axis of the patient as shown in FIG. 1, and the second striking surface extends away from the second segment of the elongated member in a direction substantially perpendicular to the long axis of the third segment and away from the channel in the lock. Other arrangements are possible as well.

[0044] In one example, the device may comprise a kit including two elongated members, one left and one right. Only one elongated member is coupled to the lock at a given time. The left and right elongated members may be mirror images of one another. The left elongated member would be used to extract a femoral implant positioned in the left hip of a patient, while the right elongated member would be used to extract a femoral implant positioned in the right hip of the patient. In one example, the kit does not include the lock. In another example, the kit includes a single lock. Only one elongated member is coupled to the lock at a given time. The lock may be decoupled from the right elongated member and coupled to the left elongated member when a medical professional extracts a femoral implant positioned in the left hip of a patient. In another example, each of the left and right elongated members includes its own lock as part of the kit.

[0045] As discussed above, the elongated member may further include two striking surfaces extending away from the elongated member. In one example, the length of the first striking surface is equal to the length of the second striking surface. The length of the first striking surface is measured from a first end to a second end of the first striking surface along a long axis of the first striking surface, and the length of the second striking surface is as measured from a first end to a second end of the second striking surface along a long axis of the second striking surface. In another example, the length of the second striking surface is greater than the length of the second striking surface. The elongated member may have a length ranging from about 15 cm to about 25 cm. As used herein, the length of the elongated member comprises the arc length, or the length of the centerline of the elongated member, from the first end to the second end. The first striking surface may have a length ranging from about 1 cm to about 2 cm, and the second striking surface may have a length ranging from about 7 cm to about 9 cm.

[0046] Generally, the first and second striking surfaces comprise a protrusion capable of transferring the force from the impact of a hammer strike to the elongated member. More particularly, the first and second striking surfaces comprise a protrusion from the elongated member, preferably principally in a direction perpendicular to a longitudinal line or tangent to a generally longitudinal arc along the length of the hook at the location of the protrusion. In particular, the first striking surface extends away from a long axis of the first segment in a substantially perpendicular direction to the long axis of the first segment at the point at which the first striking surface is positioned, and the second striking surface extends away from a long axis of the third segment in a substantially perpendicular direction to the long axis of the third segment at the point at which the second striking surface is positioned. As such, the long axes of the first and second striking surfaces may be substantially parallel to one another. The first and second striking surfaces can be rounded or comprise a flat surface for receiving hammer strikes. The longitudinal direction of the first and second striking surfaces extends in a direction away from the anterior plane.

[0047] The first and second striking surfaces on the elongated member are designed to tolerate and transfer the impact of a strike (e.g., a hammer strike) by the operator and transmit the force to disrupt the prosthetic/bone interface. In one example, the first striking surface may be positioned between the first end of the elongated member and the second striking surface. In another example, the first striking surface may be positioned at the first end of the elongated member. The first striking surface is generally positioned near the first end of the elongated member (e.g., within 5 cm of the first end of the elongated member). The second striking surface may be positioned at the first end of the third segment of the elongated member. As shown in FIG. 1, the second striking surface may be positioned near the second curved segment of the elongated member. The materials that make up the device, including the elongated member, the first and second striking surfaces, and the hook, would be corrosion resistant stainless steel typical of orthopedic devices, or other metal alloys that allow for sterilization without significant deformation.

[0048] The foregoing describes an implant extractor device to facilitate the removal of a femoral component of a hip joint prosthesis, as one particular non-limiting example. Femoral implants have a trunnion, neck, and shoulder region which are proximal to the stem that is implanted into the proximal medullar cavity of the femur. The device described herein may be secured to the stem at the junction of the trunnion and the neck of the implant. The hook contains a channel of sufficient size to receive the neck of the implant, but small enough to deny passage of the trunnion through it. As such, the hook takes advantage of the differential between the size of the trunnion and the size of the neck of the implant. Due to the varying sizes of implant necks, multiple sizes of the hooks would be necessary, hence the modularity and/or adjustability of the hook. In addition, the hook is secured to the elongated member, which is offset in two planes, anteriorly and laterally, permitting the application of the device in an easy, secure, and less invasive manner. The force generated by the operator will then be transmitted efficiently to the implant via the device so as to effect the prosthetic removal.

[0049] While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. All embodiments within and between different aspects of the invention can be combined unless the context clearly dictates otherwise. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the claims.