Pressure sensor and pressure measuring method
10962433 ยท 2021-03-30
Assignee
Inventors
Cpc classification
G01L9/16
PHYSICS
International classification
G01L9/00
PHYSICS
G01L9/16
PHYSICS
G01L19/06
PHYSICS
Abstract
The invention provides a pressure sensor (10) that can be produced at low cost, operates more accurately and resists to high burst pressures. The pressure sensor (10) comprises at least one membrane (12) and a magneto-elastic detection device (14) for magneto-elastically detecting mechanical stress caused by pressurization.
Claims
1. A pressure sensor (10), comprising at least one membrane (12) to be loaded with a pressure to be measured, and a magneto-elastic stress detection device (14) for magneto-elastically detecting a mechanical stress caused by this pressurization, wherein the magneto-elastic stress detection device (14) comprises a central excitation coil (24) and a first measuring coil (A1) connected by a first yoke connection (30a) to the excitation coil (24) for generating and measuring a first magnetic field flux (50a) passing through a region (48) mechanically loaded when a pressure is to be measured, and a second measuring coil (B1) connected by a second yoke connection (30b) to the excitation coil (24) for generating and measuring a second magnetic field flux (50b) passing through the region (48) mechanically loaded when the pressure is to be measured, and wherein the first and the second magnetic field fluxes (50a, 50b) form an angle in the range between 5 and 175 to each other in the region loaded with pressure.
2. The pressure sensor (10) according to claim 1, characterized in that the at least one membrane (12) is at least partially formed from a ferromagnetic material and the magneto-elastic stress detection device (14) is designed for magneto-elastically detecting a mechanical stress in the membrane (12).
3. The pressure sensor (10) according to claim 1 or 2, characterized by one, several or all of the following features: that the magneto-elastic stress detection device (14) relies on active magnetization; that the magneto-elastic stress detection device (14) is designed for detecting a direction or change of direction of magnetic field lines of a magnetic field induced into the membrane (12) or into an element coupled to the membrane (12) to detect a mechanical stress in the membrane (12) or in the element coupled the membrane (12) from the detected direction or change of direction; that the magneto-elastic stress detection device (14) at least comprises a magnetic field generating device (20) for generating a magnetic field flux (50) passing through a region that is mechanically loaded due to the pressure to be measured, and a magnetic field flux detection device (22) for detecting a magnetic field flux in the mechanically loaded region (48); that the magnetic field generating device (20) comprises at least one excitation coil (24) and an excitation coil core (26) and that the magnetic field flux detection device (22) comprises at least one measuring coil (28) and a measuring coil core (30); that the magnetic field detection device (22) comprises several measuring coils (28, A1, A2, B1, B2), preferably in such a manner that the same are sensitive to different magnetic field flux line directions.
4. The pressure sensor (10) according to claim 1, wherein the region (48) mechanically loaded corresponds to the membrane (12).
5. A pressure sensor (10), comprising at least one membrane (12) to be loaded with a pressure to be measured, and a magneto-elastic stress detection device (14) for magneto-elastically detecting a mechanical stress caused by this pressurization, characterized in that the magneto elastic stress detection device (14) comprises an excitation coil (24) and a measuring coil (28), wherein the coils (24, 28) of the magneto-elastic stress detection device (14) are designed as planar coils (32) in printed circuit board technology.
6. The pressure sensor (10) according to claims 1 or 5, characterized in that the at least one membrane (12) terminates a first pressure chamber (84a) on a first side to be loaded with a first pressure and a second pressure chamber (84b) on an opposite side to be loaded with a second pressure, wherein the magneto-elastic stress detection device (14) detects the mechanical stress in the membrane (12) through one of the pressure chambers (84b).
7. A pressure sensor (10), comprising at least one membrane (12) to be loaded with a pressure to be measured, and a magneto-elastic stress detection device (14) for magneto-elastically detecting a mechanical stress caused by this pressurization, characterized in that the at least one membrane (12) terminates a first pressure chamber (84a) on a first side to be loaded with a first pressure and a second pressure chamber (84b) on an opposite side to be loaded with a second pressure, wherein the magneto-elastic stress detection device (14) detects the mechanical stress in the membrane (12) through one of the pressure chambers (84b), wherein the first pressure chamber (84a) is in fluid communication with a first pressure channel (44) for applying a first pressure to be measured and the second pressure chamber (84b) is in fluid connection with a second pressure channel (80) for applying a second pressure to be measured to measure a differential pressure between the first pressure and the second pressure by means of the magneto-elastic stress detection device (14), or the second pressure chamber (84b) creates a reference pressure volume (72) with a predetermined reference pressure to determine the pressure in the first pressure chamber by a comparison with the reference pressure as an absolute pressure by means of the magneto-electric detection device (14).
8. The pressure sensor (10) according to claims 1, 5, or 7, characterized in that a first membrane (12) for detecting a first pressure and a second membrane (16) for detecting a second pressure and/or for providing a reference measurement value are provided.
9. The pressure sensor (10) according to claim 8, characterized in that a first magneto-elastic stress detection device (14) for detecting a mechanical load on the first membrane (12) and a second magneto-elastic stress detection device (18) for detecting a mechanical load on the second membrane (16), and an evaluation device (54) for determining a differential value from the outputs of the first and the second magneto-elastic stress detection devices (14, 18) are provided.
10. A method for measuring a pressure, comprising: a) loading a membrane (12) with a pressure to be measured and b) generating a magnetic flux (50) in a region (48) mechanically loaded by pressurization and c) measuring a mechanical stress caused by pressure-loading the membrane (12) using the magneto-elastic effect by detecting the change of direction of magnetic field lines of the magnetic flux, wherein an absolute pressure is detected by loading a first side of the membrane (12) with the pressure to be measured and by loading the opposite second side of the membrane (12) with a predetermined reference pressure and determining the absolute pressure by determining the difference between the pressure to be measured and the reference pressure.
11. The method according to claim 10, characterized in that step b) comprises generating the magnetic flux (50) in a region (48) of the membrane (12) at least partially formed from a ferromagnetic material mechanically loaded by pressurization and that step c) comprises measuring the mechanical stress at the membrane (12) by detecting a change of the magnetic field lines in the membrane (12).
12. The method according to claims 10 or 11, characterized by: detecting a differential pressure between a first pressure and a second pressure by loading the membrane (12) with the first pressure on a first side and with the second pressure on an opposite second side.
13. A method for measuring a pressure, comprising: a) loading a membrane (12) with a pressure to be measured and b) generating a magnetic flux (50) in a region (48) mechanically loaded by pressurization and c) measuring a mechanical stress caused by pressure-loading the membrane (12) using the magneto-elastic effect by detecting the change of direction of magnetic field lines of the magnetic flux, characterized by providing a reference membrane (16) not loaded with the pressure and magneto-elastically detecting a mechanical stress at the reference membrane (16) to obtain a reference value, wherein a measuring signal is obtained in a differential manner by comparing a value obtained by a magneto-elastic detection of a mechanical stress at the pressure-loaded membrane (12) with the reference value.
Description
(1) Embodiments of the present invention will now be described with reference to the attached drawings of which
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(13) The
(14) In the illustrated embodiments, the membrane to be loaded with a pressure is a first membrane, wherein the mechanical stress caused by loading the first membrane with pressure are detected by a first magneto-elastic stress detection device 14.
(15) Further, a second membrane is provided, wherein a second magneto-elastic stress detection device 18 is associated with the second membrane 16 similarly to the first magneto-elastic stress detection device 14 associated with the first membrane 12.
(16) In the illustrated embodiments, the at least one membrane 12, 16 is at least partially formed from a ferromagnetic material, and the respectively associated magneto-elastic stress detection device 14, 18 is configured for detecting mechanical stresses in the associated membrane 12, 16.
(17) The first and the second magneto-elastic stress detection devices 14, 18 have similar structures, wherein only the structure of the first magneto-elastic stress detection device 14 will be described in more detail with reference to
(18) The magneto-elastic stress detection device 14, 18 comprises at least one magnetic field generating device 20 for generating a magnetic field flux passing through the region in which stresses are to be detected. Further, the magneto-elastic stress detection device 14, 18 comprises a magnetic field flux detection device 22 for detecting a magnetic field flux in the region in which mechanical stresses are to be detected.
(19) Changes of mechanical stresses on a surface of a body that is particularly formed from a soft magnetic material, lead to changes of permeability as a result of the magneto-elastic effect and thus to changes of a magnetic field flux induced into the surface. The illustrated pressure sensors exploit this effect to directly detect stresses in the membrane loaded with pressure. These stresses are a measure of the pressure acting upon the membrane.
(20) Accordingly, the magnetic field generating device 20 is designed for generating a magnetic flux passing through the region of the associated membrane 12, 16 in which stresses are to be detected, and the magnetic field flux detection device 22 is designed for detecting changes of the magnetic field flux caused by mechanical stresses such as, in particular, changes in the direction of the magnetic flux lines.
(21) The magnetic field generating device 20 comprises an excitation coil 24 and an excitation coil core 26. The magnetic field flux detection device 22 comprises at least one measuring coil 28 and a measuring coil core 30.
(22) A less complex configuration (not further illustrated) of the magneto-elastic stress detection device comprises two magnetically insulated yokes arranged crossing each other at an angle (of preferably 70-110), preferably 90), one of these yokes carrying the excitation coil and the other one the measuring coil. In the illustrated preferred configuration of the magneto-elastic stress detection device 14, 18, four yokes are combined into an x-shape in plan view, wherein the excitation coil core 26 with the excitation coil 24 is provided in a central region and wherein pole arms of said yokes form first to fourth measuring coil cores 30 with first to fourth measuring coils 28, A1, A2, B1, B2. The principle of such measuring heads for inducing a magnetic flux field and for measuring changes in the magnetic field flux is known in the field of torque sensors for the measurement of torque in shafts, see for example WO2016119931A1, WO2016198658A1 and EP 3 064 919 A1 as well as U.S. Pat. No. 2,912,642 A and EP 0 046 417 A1.
(23) In the illustrated configuration of the magneto-elastic stress detection devices 14, 18, the excitation coil cores 26, the measuring coil cores 30 and the yokes are designed as ferrite cores 34 and a ferrite layer 36, wherein the excitation coil 24 and the measuring coils 28, A1, A2, B1, B2 are designed as planar coils 32 in printed circuit board technology. For this purpose, helical conductor tracks on individual printed circuit board planes are connected to the respective coil through multiple layers of such printed circuit board planes and by through-connections, wherein the respective ferrite core 34 extends in the center. For further details concerning the structure of the magneto-elastic stress detection device 14, 18, reference is made to German patent application 10 2016 122 172.4 (not previously published).
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(27) In the housing 40, the first magneto-elastic stress detection device 14 is arranged in such a manner that the measuring coils 28 are disposed close to those surfaces of the first membrane 12 which are especially mechanically loaded when subject to pressure. For example, as shown in
(28) As shown in
(29) Referring again to
(30) As shown, the structure built of the second membrane 16 and the second stress detection device 18 can be a mirror image of the structure built of the first membrane 12 and the first stress detection device 14. The stress detection devices 14, 18 can also be combined to one component with a shared ferrite layer 36.
(31) The magnetic field detection devices 22 of the first and the second stress detection devices 14, 18 are connected to each other in such a manner that a differential signal is produced, which is a signal for the pressure on the first membrane 12.
(32) Further, an evaluation device 54 is provided which in the present case is formed by populated electronics 56 that may also be accommodated in the housing 40. The signal from the magnetic field detection device 22 of the second stress detection device 18 is deducted from the signal of the magnetic field detection device 22 of the first voltage detection device 14. This differential signal is evaluated by the evaluation device 54 and a corresponding pressure signal for the absolute pressure is output based on this evaluation.
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(34) In the following, the operation of the pressure sensor 10 of
(35) Prior art (see D1 to D6) for pressure measurement is that the change in a membrane is measured by strain gages (DMS=German abbreviation of Dehnmessstreifen). The fabrication of the DMS cell is relatively complex and increases the manufacturing costs.
(36) In the pressure sensor 10 according to
(37) The pressure sensor 10 has a sensor membrane with a sensor arrangement for stress measurement at a planar surface of the membrane 12. As with magneto-elastic torque sensors, the stress detection device 14 can be implemented using four measuring coils or X-coils disposed around the generator coil.
(38) The lateral view in
(39) Using planar coils 32 instead of wound coils brings significant benefits in manufacturing terms. The planar coils 32 can be fabricated two-dimensionally and can be three-dimensionally processed by appropriate processing technologies. In particular, the manufacture takes place employing the printed circuit board technology.
(40) By the arrangement comprising a measuring membranefirst membrane 12and a reference membranesecond membrane 16, a differential measurement can be made.
(41) Drifts in the excitation coil 24 caused by aging or temperature can thus be minimized.
(42) These measuring methods allow a measurement clearly more sensitive than direct DMS on a membrane. It is thus possible to use thicker membranes and to achieve an increased overpressure resistance.
(43) The measuring signal essentially is the result of stress in the metal which causes a change of permeability.
(44) This technology can also be used for flat membranes, in particular for front-flush membranes.
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(47) While the configuration according to
(48) For this purpose, a wall 70 from a ferromagnetic material (e.g. ceramics or duplex steel) is provided between the first membrane 12 and the first stress detection device 14 in such a manner that a hermetically sealed reference volume 72 for absolute pressure measurement (particularly evacuatedvacuum) is created between the first membrane 12 and the wall 70.
(49) A practical execution example of the first membrane 12 having the wall 70 is shown in
(50) When integrated into the structure described with reference to
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(52) Instead of only the first pressure channel 42, through which only the first membrane 12 is loaded with a pressure to be measured, the pressure sensor 10 in the configuration according to
(53) Accordingly, when a differential pressure occurs between the first pressure and the second pressure, the first membrane is mechanically loaded, and the corresponding stresses are detected similarly to the manner described in the first embodiment.
(54) Instead of using a configuration as shown in
(55) The function of the configuration according to
(56) Known differential pressure sensors relying on a measurement of the deflection of the membrane always require that the sensitive structures are mounted on the membrane and an electrical connection of this structures is made. This fact considerably adds to the cost of the structure of a differential pressure sensor with a steel membrane.
(57) With the magneto-elastic stress detection device 14 that preferably relies on active magnetization, stress in a steel membrane can be measured in a non-contacting manner. A suitable structure allows the implementation of a very small system that can also be designed for very high temperatures and a very high overpressure (burst pressure).
(58) The use of planar coils 32 in place of wound coils is highly beneficial for inexpensive production. The planar coils 32 can be produced two-dimensionally and can then be processed three-dimensionally using corresponding processing techniques.
(59) The measuring membranefirst membrane 12can consist of steel. In particular, the measuring membranefirst membrane 12can be welded onto a carrier 82 or can be overmolded with a carrier. A one-piece production of the membrane 12 with the carrier 82 is also possible, analogously to the pressure body 44.
(60) The measuring range and the overpressure range can be defined through the thickness of the first membrane 12.
(61) The measuring coils 28 are capable of measuring right through the carrier 82 or the housing 40, provided the same consists of a diamagnetic or paramagnetic material.
(62) The measuring signal is the mechanical stress in the membrane 12 that leads to a change of permeability.
(63) The pressure sensor 10 can be designed for very high absolute pressures by using a steel housing, or can be produced at rather low cost if the steel membrane is overmolded.
(64) Depending on the structure and the dimension, the sensor element may not require a magnetic flux conductor, i.e. no ferrite in the coil structure will be needed in this case.
(65) The coils 24, 28 can be produced in one production batch employing the planar technology and are thus subject to relatively small production tolerances.
(66) The excitation coils 24 for the measuring membranefirst membrane 12and those for the reference membranesecond membrane 16can be series connected to compensate aging factors.
(67) Influences on the measuring or excitation circuits due to aging and temperature can be eliminated by a differential measurement.
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(69) These surface stresses 86, 88 are then detected by the first stress detection device 14 in a differential manner relative to the second stress detection device 18 that is correspondingly coupled to the reference membranesecond membrane 16. Especially surface stresses can be measured particularly well utilizing the magneto-elastic effect.
(70) In the
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(72) The invention relates to the measurement of pressure by means of at least one separate membrane 12. In contrary to pressure measurements in which deflections in tubular housings or similar pressure containers are directly measured, a specially provided separate membrane allows pressures being predetermined more exactly. It is possible to pre-fabricate the membrane in a manner defined for the pressures to be measured such that prevailing pressures can be exactly inferred from occurring stresses. Especially the surface of a membrane is precisely pre-defined, and the membrane can be optimized regarding an advantageous deformation behavior.
(73) The above-described embodiments show the preferred measurement of mechanical stresses directly at the membrane 12. In modifications, however, it is also possible to couple an element such as a force-measuring bar to the membrane 12 so that stresses at the membrane 12 lead to stresses in said element which are then detected in a magneto-elastic manner.
LIST OF REFERENCE NUMBERS
(74) 10 pressure sensor
(75) 121 first membrane
(76) 14 first magneto-elastic stress detection device
(77) 16 second membrane
(78) 18 second magneto-elastic stress detection device
(79) 20 magnetic field generating device
(80) 22 magnetic field flux detection device
(81) 24 excitation coil
(82) 26 excitation coil core
(83) 28 measuring coil
(84) 30 measuring coil core
(85) 30a first yoke connection
(86) 30b second yoke connection
(87) 32 planar coil
(88) 34 ferrite core
(89) 36 ferrite layer
(90) 40 housing
(91) 42 first pressure channel
(92) 44 pressure body
(93) 46 thickened portion
(94) 48 region in which stress is to be detected
(95) 50 magnetic flux
(96) 50a first magnetic field flux
(97) 50b second magnetic field flux
(98) 52 second magnetic flux
(99) 54 evaluation device
(100) 56 electronics
(101) 58 printed circuit board
(102) 60 first connector
(103) 62 first board area (first stress detection device)
(104) 64 second board area (second stress detection device)
(105) 66 second connector
(106) 68 third board area (electronics 56)
(107) 70 wall
(108) 72 reference volume
(109) 74 cover plate, e.g. from ceramics
(110) 76 jointing location
(111) 78 glass frit
(112) 80 second pressure channel
(113) 82 carrier
(114) 84a first pressure chamber
(115) 84b second pressure chamber
(116) 86 tensile stress
(117) 88 compressive stress
(118) 90 conventional compressive deformation body
(119) 92 membrane (prior art)
(120) A1 first measuring coil
(121) A2 second measuring coil
(122) B1 third measuring coil
(123) B2 fourth measuring coil
(124) UE voltage of the measuring coils (measuring signal)
(125) UG supply voltage of the excitation coil (especially high-frequency, range: MHz)