METHOD FOR DISPLACING A CEILING FORMWORK, COLLISION PROTECTION ELEMENT, AND CEILING FORMWORK, SUPPORTING DEVICE AND INCREMENTAL LAUNCHING DEVICE COMPRISING SUCH A COLLISION PROTECTION ELEMENT
20210040751 ยท 2021-02-11
Inventors
Cpc classification
E04G11/486
FIXED CONSTRUCTIONS
E04G2025/045
FIXED CONSTRUCTIONS
F16M2200/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04G11/50
FIXED CONSTRUCTIONS
F16M13/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M2200/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04G11/48
FIXED CONSTRUCTIONS
International classification
Abstract
The invention relates to a method for displacing a ceiling formwork (10) for a nearest concreting section (9), wherein first (11) and second (12) supporting devices for supporting the ceiling formwork (10) are arranged below the nearest concreting section (9). Said supporting devices each have a shuttering position (EP) and a stripping position (AP), wherein the ceiling formwork is raised to a concreting level in the shuttering position (EP) and lowered relative to the concreting level in the stripping position (AP). The first supporting device (11) is moved into the stripping position and the second supporting device is moved into the shuttering position, and a collision protection element (15, 15) is arranged between the second supporting device (12) and an end face (17, 17) of the ceiling formwork (10) when the end face (17, 17) of the ceiling formwork (10) strikes the second supporting device (12) after passing over the first supporting device (11), so that the collision protection element (15, 15) forms a flank (15a) rising in the displacement direction (VR) for guiding the ceiling formwork (10) in the displacement direction (VR). The end face (17, 17) of the ceiling formwork (10) is then liftedguided by the collision protection element (15, 15)to the concreting level so that the ceiling formwork (10) passes over the second supporting device (12).
Claims
1. Method for shifting a ceiling formwork (10) into a next concreting cycle comprising a next concreting portion (9) to be concreted, comprising the steps of: arranging, beneath the next concreting portion (9), first (11) and second (12) support apparatuses for supporting the ceiling formwork (10), which are arranged in a shifting direction (VR), in particular on a side wall, for example of an edge region of a bridge trough, and each have a shuttering position (EP) and a dismantling position (AP) as the working positions, wherein the ceiling formwork (10) is lifted up to a concreting level when the ceiling formwork (10) is being supported by the support apparatus (11-14) in the shuttering position (EP), and the ceiling formwork is lowered relative to the concreting level when the ceiling formwork is being supported by the support apparatus in the dismantling position (AP), placing the first support apparatus (11) in the dismantling position (AP) and placing the second support apparatus (12), which is arranged with respect to the first support apparatus (11) in the direction of the shifting direction (VR), in the shuttering position (EP), arranging an anti-collision element (15, 15) between the second support apparatus (12) and an end face (17, 17) of the ceiling formwork (10) when the end face (17, 17) of the ceiling formwork (10) strikes the second support apparatus (12) after passing over the first support apparatus (11), such that the anti-collision element (15, 15) forms a flank (15a), which rises in the shifting direction (VR), for guiding the ceiling formwork (10) in the shifting direction (VR), and lifting, in a manner guided by the anti-collision element (15, 15), the end face (17, 17) of the ceiling formwork (10) up to the concreting level such that the ceiling formwork (10) passes over the second support apparatus (12).
2. Method for shifting a ceiling formwork according to claim 1, wherein the ceiling formwork (10) is lifted up to the concreting level at least in part by the ceiling formwork (10) being shifted into the next concreting cycle.
3. Method for shifting a ceiling formwork according to either claim 1 or claim 2, wherein, once the ceiling formwork (10) has been completely shifted into the next concreting cycle, the first support apparatus (11) is placed in the shuttering position (EP) in order to lift the ceiling formwork (10) up to the concreting level.
4. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the ceiling formwork (10) is shifted from a first concreting cycle, comprising an at least partly concreted first concreting portion (8), into the next concreting cycle, wherein the next concreting portion (9) is arranged adjacently to the first concreting portion (8) in the shifting direction (VR), wherein a third support apparatus (13) for supporting the ceiling formwork (10) is arranged beneath the first concreting portion (8) adjacently to the first support apparatus (11) in the opposite direction to the shifting direction (VR), the third support apparatus (13) is placed in the dismantling position (AP), the ceiling formwork (10) is shifted by the ceiling formwork (10) first being supported at least in part by the third support apparatus (13) and the end face (17) of the ceiling formwork (10) then passing over the first support apparatus (11) and then the second support apparatus (12) in the shifting direction (VR), and the ceiling formwork (10) continues to be shifted into the next concreting portion (9) until a further end face (17) of the ceiling formwork (10), said end face being oriented in the opposite direction to the shifting direction (VR), is released by the third support apparatus (13), or until just an end portion of the ceiling formwork (10) comprising the further end face (17) of the ceiling formwork (10) is supported by the third support apparatus (13).
5. Method for shifting a ceiling formwork according to any of the preceding claims, wherein further support apparatuses (14) are arranged next to the second support apparatus (12) in the shifting direction (VR) and/or are arranged next to the first (11) or third (13) support apparatus in the opposite direction to the shifting direction (VR), and before the ceiling formwork (10) is shifted into the next concreting portion (9), the further support apparatuses arranged next to the second support apparatus (12) in the shifting direction (VR) are placed in the shuttering position (EP) and/or the further support apparatuses (14) arranged next to the second support apparatus (12) in the opposite direction to the shifting direction (VR) are placed in the dismantling position (AP).
6. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the first and second support apparatuses (11, 12) are arranged adjacently to one another, or at least one other support apparatus is arranged between the first and second support apparatuses (11, 12), wherein the other support apparatus is placed in the dismantling position (AP) or in a position between the dismantling position (AP) and the shuttering position (EP).
7. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the anti-collision element (15, 15) is formed on the end face (17) of the ceiling formwork (10) in the shifting direction (VR) and/or is formed on a/the further end face (17) of the ceiling formwork (10) in the opposite direction to the shifting direction (VR) having a flank (15a) that rises in that direction.
8. Method for shifting a ceiling formwork according to claim 7, wherein a side of the anti-collision element (15, 15) adjoining a bottom edge of the end face (17) and/or of the further end face (17) is arranged substantially flush with the bottom edge of the end face (17) and/or of the further end face (17) in order to ensure that the ceiling formwork (10) slides or rolls on or over the support apparatus (11-14).
9. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the anti-collision element (15, 15) is formed on an end, facing the ceiling formwork (10), of at least one of the support apparatuses (11-14).
10. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the anti-collision element (15, 15) is formed as a solid or hollow body in a beak-shaped, cuneiform or skid-shaped manner or in the form of a ramp.
11. Method for shifting a ceiling formwork according to any of the preceding claims, wherein the ceiling formwork (10) is provided with a form lining element (6, 7) which shapes an underside (3U) of a carriageway slab (3), and the support apparatuses (11-14) are configured as carriageway slab truss-outs.
12. Method for shifting a ceiling formwork according to claim 11, wherein, at one end facing the ceiling formwork (10), the support apparatus (11-14) forms a support head (20A), wherein the support head (20A) is provided with a roller (50, 50) for abutting a longitudinal girder (4, 5) of the ceiling formwork (10).
13. Method for shifting a ceiling formwork according to claim 12, wherein the support apparatus (11-14) is provided with a lowering device (20, 20) comprising a lifting piston (14A), a support base (18) and a locking apparatus, wherein the lifting piston (14A) is slidably mounted in the support base (18) and is configured so as to be slidable from the shuttering position into the dismantling position and lockable in the pushed-out working position by means of the locking apparatus, wherein the locking apparatus is provided with a pivot bearing (28) and an eccentric lever (16), wherein the eccentric lever (16) is rotatably secured in the pivot bearing (28), and the lifting piston (14A) and the support base (18) are supported against one another in the working position (s.o.) by means of the eccentric lever (16), and the support base (18) and/or the lifting piston (14A) form/forms the support head (20A) at one end.
14. Anti-collision element (15, 15) for preventing a collision of an end face (17, 17) of a ceiling formwork (10), wherein the ceiling formwork (10) is supported by a first support apparatus (11) placed in a dismantling position (AP) and on a second support apparatus (12) placed in a shuttering position (EP) when the ceiling formwork (10) is shifted into a next concreting cycle comprising a next concreting portion (9) to be concreted, wherein the second support apparatus (12) is arranged with respect to the first support apparatus (11) in the direction of a shifting direction (VR) of the ceiling formwork (10), wherein the ceiling formwork (10) is lifted up to a concreting level when the ceiling formwork (10) is being supported by the support apparatus (11-14) in the shuttering position (EP), and, the ceiling formwork is lowered relative to the concreting level when the ceiling formwork is being supported by the support apparatus in the dismantling position (AP), wherein, when the end face (17, 17) of the ceiling formwork (10) strikes the second support apparatus (12) after having passed over the first support apparatus (11), the anti-collision element (15, 15) is arranged between the second support apparatus (12) and an end face (17, 17) of the ceiling formwork (10) such that the anti-collision element (15, 15) has a flank (15a) for guiding the ceiling formwork in the shifting direction (VR), said flank rising in the shifting direction (VR) and being formed, for example, as a solid or hollow body in a beak-shaped, cuneiform or skid-shaped manner or in the form of a ramp, and is designed to guide the end face (17, 17) of the ceiling formwork (10) so as to lift it up to the concreting level such that the ceiling formwork (10) can pass over the second support apparatus (12).
15. Ceiling formwork (10), wherein the anti-collision element (15, 15) according to claim 14 is formed on the end face (17) of the ceiling formwork (10) in the shifting direction (VR) and/or is formed on a further end face (17) of the ceiling formwork (10) in the opposite direction to the shifting direction (VR) having a flank (15a) that rises in that direction.
16. Ceiling formwork according to claim 15, wherein a side of the anti-collision element (15, 15) adjoining a bottom edge of the end face (17) and/or of the further end face (17) is arranged substantially flush with the bottom edge of the end face (17) and/or of the further end face (17) in order to ensure that the ceiling formwork (10) slides or rolls on or over the support apparatus (11-14).
17. Support apparatus (11-14), wherein the anti-collision element (15, 15) according to claim 14 is formed on an end, facing the ceiling formwork (10), of the support apparatus (11-14).
18. Incremental launching apparatus comprising at least the first (11) and second (12) support apparatuses and the ceiling formwork according to either claim 15 or claim 16, wherein the ceiling formwork (10) is provided with a form lining element (6, 7) designed for shaping an underside (3U) of a carriageway slab (3), and the support apparatus (11-14) is configured as a carriageway slab truss-out, wherein, at an end facing the ceiling formwork (10), the support apparatus (11-14) comprises a support head (20A), wherein the support head (20A) is provided with a roller (50, 50) for abutting a longitudinal girder (4, 5) of the ceiling formwork (10).
19. Incremental launching apparatus according to claim 18, wherein the support apparatus (11-14) is provided with a lowering device (20, 20) comprising a lifting piston (14A), a support base (18) and a locking apparatus, wherein the lifting piston (14A) is slidably mounted in the support base (18) and can be slid from the shuttering position into the dismantling position and locked in the pushed-out working position by means of the locking apparatus, wherein the locking apparatus is provided with a pivot bearing (28) and an eccentric lever (16), wherein the eccentric lever (16) is rotatably secured in the pivot bearing (28), and the lifting piston (14A) and the support base (18) are supported against one another in the working position (s.o.) by means of the eccentric lever (16), and the support base (18) and/or the lifting piston (14A) form/forms the support head (20A) at one end.
Description
[0030] Further features and advantages of the invention become clear from the following detailed description of an embodiment of the invention and the claims, and on the basis of the figures of the drawings, which show the essential features of the invention. The features shown in the drawings are illustrated such that the special features according to the invention can be made clearly visible. The various features can each be implemented either individually or together in various combinations in variants of the invention. Identical reference numerals correspond to identical or corresponding elements in the drawings, in which:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] The lining element 6 is arranged on a framework having a longitudinal girder 4, which is oriented in the X-direction, and on crossbeams, which are each oriented in the Z-direction (perpendicular to the plane of the paper). The form lining element 6 is arranged on a framework having a further longitudinal girder 4 oriented in the X-direction. The additional form lining element 7 of the ceiling formwork 10 is arranged on a framework having a further longitudinal girder 5 oriented in the X-direction, and the further form lining element 7 is arranged on a framework having the further longitudinal girder 5. The form lining elements 6, 6, 7, 7 are interconnected so as to shape a uniform formwork surface for forming an underside 3U of the carriageway slab 3. The longitudinal girders 4, 4, 5, 5 are thus interconnected at mutually facing ends of the longitudinal girders, an anti-collision element 15 being attached to the end face 17 in the shifting direction VR, which corresponds to the X-direction. In the opposite direction to the shifting direction VR, corresponding to the negative X-direction, a further anti-collision element 15 is arranged on a further end face 17 of the longitudinal girder 5 in the opposite shifting direction VR.
[0039] On a sloped side wall 2a of a bridge trough 2 of the bridge 1, a first support apparatus 11, a second support apparatus 12, a third support apparatus 13 and a further support apparatus 14 are arranged adjacently to one another and next to one another in the X-direction. Each of the support apparatuses 11-14 can be placed in a shuttering position EP and a dismantling position AP, the ceiling formwork 10 being lifted up to a concreting level when the ceiling formwork 10 is being supported by each support apparatus 11-14 in the shuttering position EP, and the ceiling formwork being lowered relative to the concreting level when the support apparatuses are in the dismantling position. The first and second support apparatuses 11, 12 are interconnected by longitudinal braces S1, S2 in the X-direction and at different heights in the Y-direction, the longitudinal braces S1, S2 being interconnected by a cross-brace S3 in order to increase the rigidity of the connection between the first and second support apparatuses 11, 12. The third support apparatus 13 and the further support apparatus 14 are interconnected by means of two further longitudinal braces S4, S5 oriented in the X-direction and arranged at different heights in the Y-direction. To increase the rigidity of the connection between the third support apparatus 13 and the further support apparatus 14, the longitudinal braces S4, S5 are interconnected by a further cross-brace, S6.
[0040] The ceiling formwork 10 is supported by the support apparatuses 11-14 and can be shifted relative to the support apparatuses 11-14 in the shifting direction VR and in the opposite direction to that direction, each of the longitudinal girders 4, 4, 5, 5 being able to slide or roll on each of the support apparatuses 11-14. For this purpose, an upper end of each of the support apparatuses 11-14 that faces the ceiling formwork 10 during supporting is in contact with an underside of the ceiling formwork 10, which is formed by undersides of the longitudinal girders 4, 4, 5, 5. In the next concreting portion 9, the first and second support apparatuses 11, 12 are arranged adjacently to one another in the shifting direction VR, the first support apparatus 11 being placed in the dismantling position AP and the second support apparatus 12, which is arranged next to the first support apparatus 11 in the shifting direction VR, being placed in the shuttering position EP. In
[0041] When the ceiling formwork 10 is shifted in the shifting direction VR into the next concreting portion 9, and once it has passed over the first support apparatus 11, the end face 17 of the ceiling formwork would collide with the end of the second support apparatus facing the ceiling formwork 10, since the second support apparatus 12 is in the shuttering position, and thus at the concreting level, and the other support apparatuses 11, 13, 14 are lowered with respect to the concreting level because each of these support apparatuses 11, 13, 14 is in the dismantling position AP. According to the invention, the anti-collision element 15 is arranged between the second support apparatus 12 and the end face 17 of the ceiling formwork 10 when the end face 17 of the ceiling formwork 10 strikes the second support apparatus 12 after passing over the first support apparatus 11, such that the anti-collision element 15 forms a flank 15a, which rises in the shifting direction VR, for guiding the ceiling formwork 10 in the shifting direction VR. At the time the end face 17 strikes the end of the second support apparatus 12 facing the ceiling formwork 10, the anti-collision element 15 is thus arranged between the second support apparatus 12 and the end face 17 such that the anti-collision element 15 forms a flank 15a, which rises in the shifting direction VR, for guiding the ceiling formwork 10 in the shifting direction VR. Once the end face 17 has struck the second support apparatus 12, the anti-collision element 15 lifts the end face 17 of the ceiling formwork 10 up to the concreting level such that the ceiling formwork 10 passes over the second support apparatus 12. This state, in which the ceiling formwork has passed over the second support apparatus 12, is shown in
[0042] This is because, due to the dimensions of the ceiling formwork 10, which are significantly larger than the distance between the dismantling position AP and the shuttering position EP in the Y-direction, it is difficult to see in
[0043] In
[0044] The second support apparatus 12 has a first girder element 12a, which is mounted on the sloped side wall 2a; third girder elements 12c1, 12c2 extend in the Z-direction from an upper end of the first girder element 123a, and the further lowering device 20, which has the further roller 50, is arranged between said third girder elements. One end of each two third girder elements 12c1, 12c2 in the Z-direction is connected, by means of a second girder element 12b in the form of a telescoping device or lifting apparatus, to a further end of the first girder element 12a in the negative Y-direction. The girder elements 11a, 11b, 11c1, 11c2 of the first support apparatus 11 and the girder elements 12a, 12b, 12c1, 12c2 of the second support apparatus 12 each form a triangular arrangement configured, in the present case, as a steel girder structure. The first support apparatus 11 and the second support apparatus 12 are each in the shuttering position EP since the lowering devices 20, 20 are lowered or retracted. To carry out the inventive method for shifting the ceiling formwork 10, the second support apparatus 12 in the next concreting portion 9 is placed in the shuttering position EP before the ceiling formwork 10 strikes the second support apparatus 12 after having passed over the first support apparatus 11.
[0045] The cross-brace S3 is connected to the longitudinal braces S1, S2 by means of clamps, the longitudinal brace S1 being attached to the ends of the support apparatuses 11, 12 in the negative Y-direction. The longitudinal brace S2 is attached to the ends of the third girder elements 11c1, 11c2 of the first support apparatus 11 and 12c1, 12c2 of the second support apparatus 12 in the Z-direction. By connecting the two support apparatuses by means of the longitudinal braces S1, S2 and the cross-brace S3, a force acting in the shifting direction VR, which acts on each of the support apparatuses 11, 12 during the shifting, can be transmitted to all the bearing points of the first and second support apparatus 11, 12 on the side wall 2a such that the stability of the two support apparatuses during the shifting of the ceiling formwork is increased compared with a solution not having the longitudinal braces S1, S2 and the cross-brace S3.
[0046]
[0047] The longitudinal girder 4 of the ceiling formwork 10 rests on the roller 50, the roller 50 being oriented in the Z-direction and the ceiling formwork 10 being shiftable on the roller 50 in the X-direction or the negative X-direction. The first support apparatus 11 is attached to the side wall 2a of the bridge trough 2 of the bridge 1 by the first girder element 11a, such that the roller 50 of the lowering device 20 is oriented horizontally, i.e. in the Z-direction. By extending a telescoping device or lifting apparatus in the form of a second girder element 11b, the first support apparatus 11 can also be attached to the opposite side of the side wall 2a, in which case the roller 50 would be oriented horizontally. On its end face 17 in the shifting direction VR, the longitudinal girder 4 has the anti-collision element 15, such that when the ceiling formwork 10 strikes the second support apparatus 12, the anti-collision element 15 lifts the end face 17 of the ceiling formwork 10 up to the concreting level such that the ceiling formwork 10 passes over the second support apparatus 12. For illustrative purposes,
[0048]
[0049]
[0050]
[0051] The support base 18 can be in the form of a housing that encloses a mechanism of a locking apparatus, e.g. the eccentric lever 16, in a protective manner. At their free ends, both the support base 18 and the lifting piston 14A have a terminal plate, each of which forms a support head 20A. At the end of the support base 18 facing the lifting piston, stop knobs 22 can be arranged between the support base 18 and the support head 20A of the lifting piston 14A. The stop knobs 22 can be welded to an end plate 24 of the support base 18, for example. The end plate 24 has an opening (not shown) that is shaped in accordance with the circumferential shape of the cross section of the lifting piston 14A and through which the lifting piston 14A is pushed. The cross-sectional shape of the lifting piston 14A can, for example, be circular. However, embodiments having a different, in particular polygonal, preferably rectangular, cross-sectional shape can also be used. The direction of the slidable mounting of the lifting piston 14A in the support base 18 is shown symbolically by a double case 26.
[0052] The lifting piston 14A can be slid from its pushed-out working position, shown here in the form of the shuttering position EP, into the lowered position shown in
[0053] The center of gravity of the eccentric lever 16 is located outside the rotary spindle (formed by a support shaft 30) of the eccentric lever 16, between the lifting piston 14A and the rotary spindle of the eccentric lever 16.
[0054] In
[0055] The eccentric-lever holding apparatus formed by the slide 12A can have a return spring 44 (integrated spring return), the slide 12A being secured to the support base 18 by means of the return spring 44, e.g. via a securing peg 46. In addition, a visible marking for distinguishing between the lowered position in the form of the dismantling position AP and the raised working position in the form of the shuttering position EP can be marked on the slide 12A. This visible marking can, for example, consist of a red and a green visual panel applied to the free end of the long leg of the slide 12A, and depending on the position of the slide 12A either only the red visual panel or both the red and green visual panels come to be located outside the housing.
[0056] The features of the invention described with reference to the embodiment shown, such as manually placing the support apparatuses in the shuttering and dismantling positions as the working positions, can also be present in other embodiments of the invention, such as placing the support apparatuses into the shuttering and dismantling positions by applying electrical, pneumatic and/or hydraulic force, unless specified otherwise or prohibited by definition for technical reasons.