POWER SUPPLY MODULE USED IN A SMART TERMINAL AND POWER SUPPLY MODULE ASSEMBLY STRUCTURE
20210045243 ยท 2021-02-11
Assignee
Inventors
- Pengkai Ji (Shanghai, CN)
- Jianhong Zeng (Shanghai, CN)
- Yu Zhang (Shanghai, CN)
- Shouyu HONG (Shanghai, CN)
- Jinping ZHOU (Shanghai, CN)
- Bau-Ru Lu (Shanghai, CN)
Cpc classification
H02M3/07
ELECTRICITY
H02M3/158
ELECTRICITY
H05K1/142
ELECTRICITY
H02M3/33576
ELECTRICITY
H05K1/0216
ELECTRICITY
H05K2201/048
ELECTRICITY
H05K2201/10545
ELECTRICITY
H05K2201/09045
ELECTRICITY
H05K3/403
ELECTRICITY
H05K1/141
ELECTRICITY
H05K1/117
ELECTRICITY
H02M3/003
ELECTRICITY
International classification
H05K1/11
ELECTRICITY
Abstract
The present disclosure provides a power supply module used in a smart terminal and a power supply module assembly structure, the power supply module includes a substrate having first and second surfaces opposite to each other; a power passive element, an active element and a plurality of first conductive parts disposed at the substrate; the power passive element being independently disposed on the first surface of the substrate as a whole; wherein a maximum height of the power passive element disposed on the first surface of the substrate is greater than a sum of a maximum height of an element disposed on the second surface of the substrate and an half of the thickness of the substrate.
Claims
1. A power supply module used in a smart terminal, comprising: a substrate having first and second surfaces opposite to each other; a power passive element, an active element and a plurality of first conductive parts disposed at the substrate; the power passive element being independently disposed on the first surface of the substrate as a whole; wherein a maximum height of the power passive element disposed on the first surface of the substrate is greater than a sum of a maximum height of any element disposed on the second surface of the substrate and a half of the thickness of the substrate; wherein the power passive element is arranged between a first part of the first conductive parts and a second part of the first conductive parts; wherein the first conductive parts are disposed at at least two sides of the substrate; or wherein the opposite edges of the first surface of the substrate are provided with a first recessed portion respectively, and the first conductive parts are disposed at the first recessed portion; or wherein the opposite edges of the first surface of the substrate are provided with a first protruding part respectively, and the first conductive parts are disposed at the first protruding part.
2. The power supply module used in a smart terminal according to claim 1, wherein the power passive element comprises an energy storage device or a transformer.
3. The power supply module used in a smart terminal according to claim 1, wherein all components on the second surface of the substrate are molded on the second surface of the substrate.
4. The power supply module used in a smart terminal according to claim 1, wherein the power supply module further has a second shielding structure, and the second shielding structure is disposed on the second surface and envelopes all components on the second surface.
5. The power supply module used in a smart terminal according to claim 1, wherein the first conductive parts are soldering pads.
6. The power supply module used in a smart terminal according to claim 5, wherein the first conductive parts are soldering pads in form of stamp hole.
7. The power supply module used in a smart terminal according to claim 1, wherein the first protruding part and the substrate are formed in one body or the first protruding part is detachably connected with the substrate.
8. A power supply module assembly structure used in a smart terminal, comprising a system board and a power supply module, the power supply module comprises: a substrate having first and second surfaces opposite to each other; a power passive element, an active element and a plurality of first conductive parts disposed at the substrate; the power passive element being independently disposed on the first surface of the substrate as a whole; wherein a maximum height of the power passive element disposed on the first surface of the substrate is greater than a sum of a maximum height of any element disposed on the second surface of the substrate and a half of the thickness of the substrate; the system board having first and second surfaces opposite to each other, an opening through the first and second surfaces of the system board, and a plurality of second conductive parts located at the system board; wherein, the power passive element passing through the opening, and the first conductive parts of the substrate and the second conductive parts of the system board being fixed and electrically connected, such that the power supply module being electrically connected to the system board; wherein the second conductive parts are disposed at sides of the opening of the second surface of the system board, and corresponds to the first conductive parts, and the power passive element is arranged between a first part of the first conductive parts and a second part of the first conductive parts; wherein the first conductive parts are disposed at at least two sides of the substrate; or wherein the opposite edges of the first surface of the substrate are provided with a first recessed portion respectively, and the first conductive parts are disposed at the first recessed portion; or wherein the opposite edges of the first surface of the substrate are provided with a first protruding part respectively, and the first conductive parts are disposed at the first protruding part.
9. The power supply module assembly structure according to claim 8, wherein the first conductive parts are connected to the second conductive parts by means of the SMT.
10. The power supply module assembly structure according to claim 8, wherein the opposite edges of the opening of the system board is provided with a second recessed portion recessed from the second surface of the system board, and the second conductive parts are disposed at the second recessed portion, and the second recessed portion of the system board supports the substrate of the power supply module, such that the substrate is at least partially in the second recessed portion.
11. The power supply module assembly structure according to claim 8, wherein the opposite edges of the opening of the system board is provided with a second recessed portion recessed from the second surface of the system board, the second conductive parts are disposed at the second recessed portion, and the second recessed portion of the system board supports the first recessed portion of the substrate.
12. The power supply module assembly structure according to claim 8, wherein the first protruding part and the substrate are formed in one body or the first protruding part is detachably connected with the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0040] Now, the exemplary embodiments will be described more fully with reference to the accompany drawings. However, the exemplary embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Instead, these embodiments are provided so that this disclosure will be thorough and complete, and the concept of the exemplary embodiment will fully convey to those skilled in the art. For view of clarity, thickness of the area and the layer may be exaggerated. Same reference signs denote the same or similar structures in the accompany drawings, and thus the detailed description thereof will be omitted.
[0041] Furthermore, the described features, structures, or characteristics may be incorporated into one or more embodiments in any suitable manner. Hereinafter, numerous specific details are provided such that the embodiments of the present disclosure will be understood sufficiently. However, it should be appreciated for the person skilled in the art that the technical solution of the present disclosure may be implemented without one or more of specific details, or other methods, elements, materials, and the like may be employed. Under other circumstances, the well-known structures, materials, or operations are not shown or described to avoid obscuring the major technical idea of the present disclosure.
[0042] The present disclosure provides a power supply module used in a smart terminal (or maybe named intelligent terminal). As shown in
[0043] Wherein, the power passive element 40 is independently disposed on the first surface 11 of the substrate 10 as a whole.
[0044] As shown in
[0045] The height of the power passive element 40 accounts for more than half of the total height of the power supply module, which optimizes the structure of the power supply module, and makes the space distribution more reasonable. The present disclosure may provide a space as large as possible for the power passive element 40, which advantageously improves the power of the power supply module.
[0046] The power supply module of the present disclosure may be assembled with a system board to form a power supply module assembly structure for the smart terminal. Specifically, as shown in
[0047] Since the height of the power passive element 40 accounts for more than half of the total height of the power supply module, the volume of the power passive element 40 can be increased as much as possible in the narrow space of the smart terminal in such way. So the power supply module of the present disclosure may be assembled with the system board 60 to better utilize of the upper and lower spaces of the system board 60, and avoid space waste, to meet the needs for various smart terminals, such as the mobile phone, and thereby having great practicality and economic value.
[0048] In various embodiments of the present disclosure, the power passive element 40 refers to a passive device with characteristics of energy conversion or energy storage in a power conversion circuit, rather than a passive device that merely plays a function of ripple smoothing filter. Wherein, an AC component (peak-to-peak value) in the power passive element 40 is greater than 50% of a DC component.
[0049] In some embodiments of the present disclosure, the power passive element 40 may be an energy storage device or a transformer. The energy storage device, for example, but not limited to, comprises a conductor, an energy storage medium, and pins. The conductor refers to the conductive part of the energy storage device, for example, a winding in an inductor or a transformer, and a conductive layer in a capacitor. The energy storage medium of the power passive element 40 can store electric energy or a magnetic energy, such as a magnetic core in the inductor or the transformer, or a dielectric in the capacitor. Wherein, the energy storage mediums (for example, the magnetic core) of the power passive element 40 are integrality located on the first surface 11 of the substrate 10. The pins of the power passive element 40 are terminals to connected with other devices. For example, the energy storage device may be an inductor, a capacitor or a battery, etc.
[0050] In some embodiments, the power passive element 40 may be an output inductor in a buck circuit, a capacitor in a switching capacitor circuit, or an inductor or a capacitor involved in power conversion in the circuits, such as a Cuk, buck, boost, buckboost, flyback, or switching capacitor, or a transformer in an LLC circuit.
[0051] It should be understood that the power passive element 40 may also be other auxiliary power supply modules or devices with energy storage characteristics.
[0052] Specifically, referring to
[0053] Further, the active element 30 includes a switching device and/or a controlling device. In some embodiments, the active element 30 may be embedded into the substrate 10, as shown in
[0054] In some other embodiments, as shown in
[0055] Other components may also include resistances, filter capacitors, or other passive components. Other components of the power supply module may be disposed on the second surface 12 or may be embedded in the substrate 10.
[0056] In addition to the power passive element 40, other components may also be placed on the first surface 11 of the substrate 10 depending on the space of actual situation.
[0057] In one embodiment, the power supply module may further include a first shielding structure (not shown) which is disposed on the first surface 11 and envelops the power passive element 40. And the first shielding structure may be an electromagnetic shielding, which is installed at the surface of the power passive element 40 by means of electroplating or assembling, etc., to reduce electromagnetic interference of the power supply module to peripheral circuits or devices.
[0058] In one embodiment, the power supply module may further include a second shielding structure, as shown in
[0059] In one embodiment, all of the components on the second surface 12 are packaged or embedded or molded on the second surface 12 of the substrate 10 by molding compound 50 (as shown by the dashed line in
[0060] In the present disclosure, the power passive element 40 passes through the opening 63 of the system board 60, and the first conductive parts 20 of the substrate 10 are electrically and mechanically connected to the corresponding second conductive parts 64 of the system board 60. The first conductive parts 20, the second conductive parts 64, and the connections thereof will be described in detail below in the various embodiments.
[0061] In one embodiment, as shown in
[0062] In this embodiment, the first conductive parts 20 are disposed at the edges of the two opposite sides of the substrate 10. It should be understood that the first conductive parts 20 may also be disposed at the edges of the two adjacent sides of the substrate 10, or may also be disposed at the edge(s) of one, three or four sides.
[0063] Further, the first conductive parts 20 may be a soldering pad in the form of a stamp hole, as shown in
[0064] Wherein, the opening 63 of the system board 60 may be a slot not closed as shown in
[0065] In one embodiment, as shown in
[0066] In one embodiment, as shown in
[0067] In one embodiment, as shown in
[0068] In one embodiment, as shown in
[0069] In one embodiment, as shown in
[0070] Therefore, the power passive element 40 passes through the opening 63 on the system board 60, and the first conductive parts 20 are correspondingly electrically connected (maybe soldered such as through SMT and reflow process) to the second conductive parts 64 with the match of the inclined surface 15 of the substrate 10 and the inclined surface 66 of the system board 60. Wherein, the relative position between the substrate 10 and the system board 60 may be adjusted by adjusting the tilt angle of the inclined surface, so the relative position in the height direction of the power supply module to the system board can be adjusted and the size of the power passive element in the height direction can be adjusted.
[0071] Further, the method of inclined surface matching has various advantages: the relative position between the substrate 10 and the system board 60 may be arbitrarily adjusted within a certain range. The first conductive parts 20 and the second conductive parts 64 are respectively disposed at the inclined surfaces of the substrate 10 and the system board 60, which reduces footprint of the power supply module. Such connection is similar to combination of the method of SMT and DIP, and the connection is highly reliable and compact.
[0072] Further, as shown in
[0073] In one embodiment, as shown in
[0074] In one embodiment, the connecting member 70 is in the shape of flat plate, such as a copper piece or leadframe, as shown in
[0075] In one embodiment, as shown in
[0076] In one embodiment, as shown in
[0077] In one embodiment, as shown in
[0078] In one embodiment, as shown in
[0079] In one embodiment, as shown in
[0080] In this embodiment, as shown in
[0081] In this embodiment, both the first conductive parts 20 and the second conductive parts 64 are triangular. It should be understood that the shape and number of the first conductive parts 20 and the second conductive parts 64 are not limited thereto, for example, a square shape, a circular shape, or the like, may be disposed on one, or two diagonally, or three corners.
[0082] In other embodiments, the power passive element 40 may also be an octagonal cylinder that matches with the shape of the opening 63 of the system board 60 as shown in
[0083] The present embodiment may be applied to the related circuits as shown in
[0084] As above described, the power passive element of the present disclosure is independently disposed on one surface of the substrate as a whole, which can make the power supply module compact, and improve PCB utilization and power density, and is facilitated for production development and modular manufacture. The height of the power passive element accounts for more than half of the total height of the power supply module, so that the power supply module of the present disclosure may be assembled with the system board to better utilize the space and avoid space waste. Thereby, the power supply module with high power of the present disclosure is designed, which can be mounted under the circumstance of narrow space of the smart terminal, to improve the power of power supply module greatly to meet the diversified needs of smart terminals such as mobile phones.
[0085] Although the present disclosure has been described with reference to a few of exemplary embodiments, it should be understood that all the terms used are illustrative and exemplary, and nonrestrictive. As the present disclosure may be embodied in a variety of forms without departing from the spirit or scope of the invention, it is to be understood that the above-described embodiments are not limited to any foregoing detail. All changes and modifications within the scope of the claims or their equivalents are intended to be embraced by the appended claims.