Opposed piston type disc brake
10914351 ยท 2021-02-09
Assignee
Inventors
Cpc classification
F16D2055/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D63/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2065/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0977
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0973
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0974
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D65/097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In this disc brake, a pair of brake pads has recesses in the outer peripheral surfaces thereof. A pad spring has a first pressing section extending axially and provided to a base, the first pressing section pressing, toward the trailing side, a first section to be pressed which is provided on the trailing-side side surface of side surfaces which form the recess of a brake padand which are raised outward in the radial direction of a rotor. Also, the pad spring has a second pressing section extending axially and provided to the base, the second pressing sectionpressing radially inward on the bottom surface of the recess of each of the pair of brake pads, the bottom surface being a second section to be pressed which is provided on an outer peripheral section.
Claims
1. An opposed piston type disc brake comprising: a disk-shaped disc rotor; a caliper that is provided so as to cross one portion of an outer peripheral section of the disc rotor and that accommodates pistons arranged on both sides in an axial direction of the disc rotor; a pair of brake pads pressed by the piston in an interior of the caliper to press the disc rotor from both sides in the axial direction; a pair of pad pins provided on a leading side and a trailing side in a circumferential direction of the disc rotor to support the pair of the brake pads to be movable in the axial direction with respect to the caliper; and a pad spring including a base extending in the axial direction, and a first locking portion extending from the base toward the leading side and a second locking portion extending from the base toward the trailing side in the circumferential direction and respectively locked with one of the pair of the pad pins, the pad spring pressing the pair of the brake pads; wherein the pair of the brake pads includes: a first section to be pressed provided on the trailing side of the outer peripheral section and raised outward in a radial direction of the disc rotor, and a second section to be pressed provided on the outer peripheral section; and the pad spring includes a first pressing section that extends in the axial direction and is provided on the base and that presses the first section to be pressed of the pair of the brake pads toward the trailing side, and a second pressing section that extends in the axial direction and is provided on the base and that presses the second section to be pressed of the pair of the brake pads inward in the radial direction, the second section to be pressed is provided on an end face of a projection projecting outward in the radial direction of the disc rotor from the outer peripheral section, the first pressing section acts a first pressing force to press the pair of the brake pads toward the trailing side at a first pressing point of the first section to be pressed, the second pressing section acts a second pressing force to press the pair of the brake pads inward in the radial direction at a second pressing point of the second section to be pressed, the end face of the projection is provided so that the first pressing point and the second pressing point exist on a first virtual plane orthogonal to the acting direction of the second pressing force, the first section to be pressed and the second section to be pressed are orthogonal to each other, the first pressing section perpendicularly presses the first section to be pressed toward the trailing side, the second pressing section perpendicularly presses the second section to be pressed inward in the radial direction of the rotor, the magnitude of the first pressing force is set larger than the magnitude of the second pressing force, and the first pressing section is configured to, during braking, cause rotation behavior of the pair of brake pads about the first pressing point.
2. The opposed piston type disc brake according to claim 1, wherein the second pressing section is provided on the leading side of the first pressing section in the circumferential direction.
3. The opposed piston type disc brake according to claim 1, wherein the first pressing section and the second pressing section are arranged to project out from the base in a direction orthogonal to the axial direction toward the pair of the brake pads and to be parallel with each other in the axial direction on the base.
4. The opposed piston type disc brake according to claim 2, wherein the first pressing section and the second pressing section are arranged to project out from the base in a direction orthogonal to the axial direction toward the pair of the brake pads and to be parallel with each other in the axial direction on the base.
5. The opposed piston type disc brake according to claim 1, wherein the acting direction of the first pressing force and the acting direction of the second pressing force are orthogonal to each other on a second virtual plane which is orthogonal to the axial direction and on which the first pressing point and the second pressing point exist.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the following embodiments and modified examples, the same or equivalent parts are denoted by the same reference numerals in the drawings. Each figure used for explanation is a conceptual diagram, and the shape of each part is not necessarily exact in some cases.
(12) As shown in
(13) The caliper 12 is fixed to a non-rotating section of the vehicle (e.g., on the side of a vehicle body not shown) and is provided so as to cross a part of the outer peripheral section of the disc rotor 11. The caliper 12 accommodates pistons T (indicated by broken lines in
(14) As shown in
(15) As shown in
(16) As shown in
(17) The pad spring 15 is manufactured by punching a leaf spring into a predetermined shape and performing the bending process on necessary parts of the obtained blank material. As shown in
(18) As shown in
(19) Furthermore, the base 15a is provided with a first pressing section 15a1 on a side portion on the trailing side in a state in which the pad spring 15 is assembled to the caliper 12. The base 15a is provided with a second pressing section 15a2 on a side portion on the leading side in a state in which the pad spring 15 is assembled to the caliper 12. That is, the second pressing section 15a2 is provided on the leading side of the first pressing section 15a1 in the circumferential direction of the rotor. As shown in
(20) As shown in
(21) As shown in
(22) As shown in
(23) Specifically, as shown in
(24) Furthermore, in the pad spring 15, the second pressing section 15a2 provided on the base 15a vertically presses the second section 13d2 to be pressed provided on the projection 13d of the recess 13c of each of the pair of brake pads 13 inward in the radial direction of the rotor (but within allowable tolerance). Thus, the brake pad 13 is maintained in a state of being biased inward in the radial direction of the rotor regardless of the braking state or the non-braking state.
(25) Here, the positional relationship between the first section 13c1 to be pressed and the second section 13d2 to be pressed in each of the pair of brake pads 13 and the first pressing section 15a1 and the second pressing section 15a2 in the pad spring 15 will be described. The relationship in the acting direction between the first pressing force Fc by the first pressing section 15a1 and the second pressing force Fn by the second pressing section 15a2 will be described. In the descriptions, as shown in
(26) At the time of braking, since the first pressing section 15a1 presses the pair of brake pads 13 toward the trailing side by the first pressing force Fc, the pair of brake pads 13 is abutted against the torque receiving portion 12c1 on the trailing side. At the time of braking, as indicated by a broken line in
(27) In this case, the second pressing point P2, at which the second pressing section 15a2 presses the second section 13d2 to be pressed of the recess 13c, turns on a virtual circle E, having the first pressing point P1 as the center, integrally with the brake pad 13, as shown with a chain dashed line in
(28) In addition, the first pressing section 15a1 applies the first pressing force Fc in a direction perpendicular to the side surface of the recess 13c on the trailing side (but within allowable tolerance) at the first pressing point P1. On the other hand, the second pressing section 15a2 applies the second pressing force Fn in a direction perpendicular to the end face 13d1 of the projection 13d (but within allowable tolerance) at the second pressing point P2. Therefore, the acting direction of the first pressing force Fc and the acting direction of the second pressing force Fn are orthogonal to the axial direction of the rotor, as indicated by the chain double dashed line in
(29) As shown in
(30) Furthermore, as shown in
(31) Therefore, the second pressing force Fn acting on the second pressing point P2 acts to decelerate the brake pad 13 turning about the first pressing point P1. As a result, as shown in
(32) As can be understood from the above description, according to the opposed piston type disc brake 10 of the embodiment described above, the pair of brake pads 13 includes on the outer peripheral section the recess 13c that is recessed inward in the radial direction of the disc rotor 11 and that accommodates an end portion of the base 15a of the pad spring 15; the pad spring 15 is extended in the axial direction and provided on the base 15a; and the first pressing section 15a1 which presses the first section 13c1 to be pressed provided on the trailing side of the side surface forming the recess 13c of the pair of brake pads 13 toward the trailing side, and the second pressing section 15a2 that extended in the axial direction and provided on the base 15a and that presses the second section 13d2 to be pressed provided on the bottom surface forming the recess 13c of the pair of brake pads 13 radially inward are provided.
(33) Therefore, the number of bending processes when manufacturing the pad spring 15 can be greatly reduced, and it can be very easily manufactured. This makes it possible to easily ensure uniform performance even in mass production. In addition, since the first pressing section 15a1 and the second pressing section 15a2 can be provided on the base 15a, distortion caused by the bending process can be reduced, and as a result, the pad spring 15 having uniform performance can be manufactured. Therefore, in the manufacturing of the pad spring 15, the yield can be increased and the manufacturing cost can be reduced.
(34) Furthermore, in the pad spring 15, the first pressing section 15a1 can press the pair of brake pads 13 toward the trailing side through the first section 13c1 to be pressed. Furthermore, the pad spring 15 can induce the rotational movement of the pair of brake pads 13 at the time of braking as the first pressing section 15a1 presses the pair of brake pads 13 toward the trailing side through the first section 13c1 to be pressed. Moreover, in the pad spring 15, the second pressing section 15a2 can press the brake pad 13 inward in the radial direction of the rotor through the second section 13d2 to be pressed. In addition, the pad spring 15 can decelerate the turning speed of the pair of brake pads 13 at the time of braking as the second pressing section 15a2 presses the brake pad 13 inward in the radial direction of the rotor through the second section 13d2 to be pressed.
(35) Therefore, the pad spring 15 can maintain the state in which the pair of brake pads 13 is abutted against the torque receiving portion 12c1 on the trailing side of the caliper 12 at the time of braking. Thus, it is possible to effectively prevent the pair of brake pads 13 from changing their orientation relative to the caliper 12, for example, it is possible to prevent the generation of abnormal sound (specifically, brake noise) that occurs at the time of braking.
(36) Furthermore, the pad spring 15 can reduce the impact when the pair of brake pads 13 abuts against the torque receiving portion 12c1 on the leading side of the caliper 12 at the time of braking. Therefore, the generation of an abutment sound (so-called clunking sound) between the pair of brake pads 13 and the caliper 12 generated at the time of braking can be prevented.
(37) Furthermore, the pad spring 15 can prevent the pair of pad brakes 13 from vibrating at the time of non-braking by pressing the pair of brake pads 13 inward in the radial direction of the rotor. Therefore, the generation of abnormal sound (so-called rattling sound) caused by vibration of the pair of brake pads 13 at the time of non-braking can be prevented.
(38) Furthermore, in this case, the second pressing section 15a2 is provided on the leading side with respect to the first pressing section 15a1 in the peripheral direction.
(39) Thus, the second pressing section 15a2 can effectively decelerate the pair of brake pads 13 turning about the first pressing section 15a1 on the leading side. Therefore, at the time of braking, the impact of when the pair of brake pads 13 abuts against the torque receiving portion 12c1 on the leading side of the caliper 12 can be reliably reduced, and the generation of abutment sound (so-called clunking sound) between the pair of brake pads 13 and the caliper 12 can be prevented.
(40) In addition, in these cases, the first pressing section 15a1 and the second pressing section 15a2 project out in a direction orthogonal to the axial direction from the base 15a toward the pair of brake pads 13 and are parallel to the base 15a in the axial direction.
(41) Therefore, the first pressing section 15a1 and the second pressing section 15a2 can be provided on the base 15a by performing the bending process on both side end portions of the base 15a in one direction. Therefore, the pad spring 15 can be manufactured extremely easily, and the manufacturing cost can be greatly reduced. Furthermore, as the first pressing section 15a1 and the second pressing section 15a2 are provided in parallel with the base 15a, the pair of brake pads 13 can be uniformly pressed. Therefore, generation of abnormal sound (brake noise) and abutment sound (clunking sound) generated at the time of braking and abnormal sound (rattling sound) generated at the time of non-braking can be prevented.
(42) In these cases, the second section 13d2 to be pressed is provided on the end face 13d1 of the projection 13d projecting from the bottom surface of the recess 13c; the opposed piston type disc brake 10 is configured such that the first pressing section 15a1 acts the first pressing force Fc for pressing the pair of brake pads 13 toward the trailing side at the first pressing point P1 in the first section 13c1 to be pressed, and the second pressing section 15a2 acts the second pressing force Fn for pressing the pair of brake pads 13 inward in the radial direction at the second pressing point P2 in the second section 13d2 to be pressed; and the end face 13d1 of the projection 13d is provided such that the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 orthogonal to the acting direction of the second pressing force Fn.
(43) Therefore, the end face 13d1 of the projection 13d, on which the second pressing point P2 is provided, can be provided such that the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 (on first virtual plane). In other words, the end face 13d1 of the projection 13d can be provided so as to coincide with the first virtual plane H1.
(44) In this way, when the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 (on first virtual plane), the pair of brake pads 13 turns about the first pressing point P1 and the second pressing point P2 exists on a virtual circle E which radius is the distance between the first pressing point P1 and the second pressing point P2. Therefore, the second pressing section 15a2 can apply the second pressing force Fn in a direction that coincides with the tangential direction of the virtual circle E. Therefore, the second pressing section 15a2 can act the second pressing force Fn on the second section 13d2 to be pressed without generating a component force at the start of turning with respect to the second pressing point P2 turning along the virtual circle E, that is, the second section 13d2 to be pressed. Furthermore, the second pressing section 15a2 acts the component force that coincides with the tangential direction of the second pressing force Fn to the second section 13d2 to be pressed with respect to the second pressing point P2 that started turning along the virtual circle E, that is, the second section 13d2 to be pressed.
(45) Therefore, the second pressing force Fn acting on the second pressing point P2 can efficiently decelerate the brake pad 13 turning about the first pressing point P1. Therefore, the second pressing section 15a2 can greatly reduce the momentum of the turning brake pad 13 and prevent the occurrence of the abutment sound (clunking sound) when the pair of brake pads 13 turns and abuts against the torque receiving portion 12c1 on the leading side of the caliper 12.
(46) Furthermore, in this case, the acting direction of the first pressing force Fc and the acting direction of the second pressing force Fn are orthogonal to the axial direction, and are orthogonal to each other on a second virtual plane H2 (on second virtual plane) where the first pressing point P1 and the second pressing point P2 exist.
(47) Therefore, when the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 (on first virtual plane) and the second virtual plane H2 (on second virtual plane) and the acting direction of the first pressing force Fc and the acting direction of the second acting force Fn are orthogonal to each other on the second virtual plane H2, the first pressing section 15a1 can act the first pressing force Fc on the first section 13c1 to be pressed from the first pressing point P1 without generating a component force toward the trailing side. That is, the first pressing section 15a1 presses the first section 13c1 to be pressed with the first pressing force Fc at the first pressing point P1 to strongly press the pair of brake pads 13 against the torque receiving portion 12c1. As a result, the first pressing section 15a1 can reliably generate the rotational behavior of the pair of brake pads 13 about the first pressing point P1 at the time of braking.
(48) Furthermore, when the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 and the second virtual plane H2 and the acting direction of the first pressing force Fc and the acting direction of the second acting force Fn are orthogonal to each other on the second virtual plane H2, the second pressing section 15a2 can act the second pressing force Fn in a direction that coincides with a tangential direction of the virtual circle E as the second pressing point P2 exists on the virtual circle E. Therefore, the second pressing section 15a2 can act the second pressing force Fn on the second section 13d2 to be pressed without reliably generating a component force at the start of turning with respect to the second pressing point P2 turning along the virtual circle E, that is, the second section 13d2 to be pressed.
(49) Therefore, the first pressing section 15a1 presses the first section 13c1 to be pressed with the first pressing force Fc thus preventing the pair of brake pads 13 from moving from the trailing side to the leading side, and can reliably turn the pair of brake pads 13 about the first pressing point P1. Furthermore, the second pressing section 15a2 presses the second section 13d2 to be pressed with the second pressing force Fn thus reliably decelerating the pair of brake pads 13 turning about the first pressing point P1. As a result, the generation of abnormal sound (brake noise) and abutment sound (clunking sound) generated at the time of braking and abnormal sound (rattling sound) generated at the time of non-braking can be satisfactorily prevented.
Modified Example of the Embodiment
(50) In the above embodiment, the recess 13c is provided on the outer peripheral section of the back plate 13a of the pair of brake pads 13, the pair of brake pads 13 includes the first section 13c1 to be pressed on the side surface on the trailing side of the recess 13c, and includes the second section 13d2 to be pressed on the end surface 13d1 of the projection 13d provided on the bottom surface of the recess 13c.
(51) In this case, as shown in
(52) In this case as well, when the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 (on first virtual plane) and the second virtual plane H2 (on second virtual plane) and the acting direction of the first pressing force Fc and the acting direction of the second acting force Fn are orthogonal to each other on the second virtual plane H2, the first pressing section 15a1 can act the first pressing force Fc on the first section 13c1 to be pressed from the first pressing point P1 without generating a component force toward the trailing side. That is, the first pressing section 15a1 presses the first section 13c1 to be pressed with the first pressing force Fc at the first pressing point P1 to strongly press the pair of brake pads 13 against the torque receiving portion 12c1. As a result, the first pressing section 15a1 can reliably generate the rotational behavior of the pair of brake pads 13 about the first pressing point P1 at the time of braking.
(53) Furthermore, when the first pressing point P1 and the second pressing point P2 exist on the first virtual plane H1 and the second virtual plane H2 and the acting direction of the first pressing force Fc and the acting direction of the second acting force Fn are orthogonal to each other on the second virtual plane H2, the second pressing section 15a2 can act the second pressing force Fn in a direction that coincides with a tangential direction of the virtual circle E as the second pressing point P2 exists on the virtual circle E. Therefore, the second pressing section 15a2 can act the second pressing force Fn on the second section 13d2 to be pressed without reliably generating a component force at the start of turning with respect to the second pressing point P2 turning along the virtual circle E, that is, the second section 13d2 to be pressed.
(54) Therefore, the first pressing section 15a1 presses the first section 13c1 to be pressed with the first pressing force Fc thus preventing the pair of brake pads 13 from moving from the trailing side to the leading side, and can reliably turn the pair of brake pads 13 about the first pressing point P1. Furthermore, the second pressing section 15a2 presses the second section 13d2 to be pressed with the second pressing force Fn thus reliably decelerating the pair of brake pads 13 turning about the first pressing point P1. As a result, the generation of abnormal sound (brake noise) and abutment sound (clunking sound) generated at the time of braking and abnormal sound (rattling sound) generated at the time of non-braking can be satisfactorily prevented.
(55) The present invention is not limited to the above embodiment, and various modified examples can be adopted within the scope of the present invention.
(56) For example, in the above-described embodiment, the first pressing section 15a1 of the pad spring 15 is provided in a circular arc shape convex toward the trailing side in the circumferential direction of the rotor, and the second pressing section 15a2 of the pad spring 15 is provided in a circular arc shape convex inward in the radial direction of the rotor. In this case, any shape may be used as long as the first pressing section 15a1 can press the first section 13c1 to be pressed to the trailing side and the second pressing section 15a2 can press the second section 13d2 to be pressed inward in the radial direction of the rotor.
(57) Specifically, as shown in
(58) Furthermore, as shown in