Double-Sided Toothed Belt

Abstract

The present invention relates to a double-sided toothed belt having a plurality of inner teeth arranged on the inner circumferential side of the belt at a prescribed pitch along the lengthwise direction of the belt; and a plurality of outer teeth arranged on the outer circumferential side of the belt at a prescribed pitch along the lengthwise direction of the belt. The double-sided toothed belt is characterized in that: the pitch of the plurality of inner teeth and the pitch of the plurality of outer teeth are equal; the positions of the inner teeth and the outer teeth along the lengthwise direction of the belt match; and the tooth shapes of the inner teeth and the outer teeth are dissimilar.

Claims

1. A double-side-toothed belt comprising: a plurality of inner tooth portions arranged on an inner circumferential side of the belt at a predetermined pitch in a longitudinal direction of the belt; and a plurality of outer tooth portions arranged on an outer circumferential side of the belt at a predetermined pitch in the longitudinal direction of the belt, wherein the pitch of the inner tooth portions and the pitch of the outer tooth portions are equal to each other, and positions of the inner tooth portions and positions of the outer tooth portions coincide in the longitudinal direction of the belt, and tooth shapes of the inner tooth portions and the outer tooth portions are not similar to each other.

2. The double-side-toothed belt according to claim 1, wherein the inner tooth portions and the outer tooth portions have side face shapes different from each other.

3. The double-side-toothed belt according to claim 2, wherein either the inner tooth portions or the outer tooth portions have side faces of flat faces and the other tooth portions have side faces of curved faces.

4. The double-side-toothed belt according to claim 3, wherein each of the side faces of the other tooth portions is a convex curved face bulging outward.

5. The double-side-toothed belt according to claim 4, wherein each of the side faces of the other tooth portions includes a circular arc face.

6. The double-side-toothed belt according to claim 5, wherein each of the side faces of the other tooth portions has a face shape in which a plurality of circular arc faces are combined.

7. The double-side-toothed belt according to claim 3, wherein the other tooth portions are the outer tooth portions.

8. The double-side-toothed belt according to claim 1, wherein a hardness of a rubber forming the inner tooth portions and a hardness of a rubber forming the outer tooth portions are equal to each other.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0033] FIG. 1 is a schematic configuration view of a belt system of the present invention.

[0034] FIG. 2 is a partially enlarged sectional view of a double-side-toothed belt of an embodiment of the present invention, on a section including a longitudinal direction of the belt.

[0035] FIG. 3 is a partially enlarged view of FIG. 2.

[0036] FIG. 4 is a view of a configuration example of the belt system, illustrating that the configuration of (a) of FIG. 4 can be changed to the configuration of (b) or (c) of FIG. 4 by an application of the present invention.

[0037] FIG. 5 is a view of another configuration example of the belt system, illustrating that the configuration of (a) of FIG. 5 can be changed to the configuration of (b) of FIG. 5 by an application of the present invention.

[0038] FIG. 6 is a partially enlarged sectional view of a double-side-toothed belt of a modification of the present embodiment, on a section including a longitudinal direction of the belt.

[0039] FIG. 7 is a view showing a configuration example of the belt system, illustrating that the configuration of (a) of FIG. 7 can be changed to the configuration of (b) of FIG. 7 by an application of the present invention.

[0040] FIG. 8 is a partially enlarged sectional view of a double-side-toothed belt of Comparative Example 1, on a section including a longitudinal direction of the belt.

[0041] FIG. 9 is a partially enlarged sectional view of a double-side-toothed belt of Comparative Example 2, on a section including a longitudinal direction of the belt.

DESCRIPTION OF EMBODIMENT

[0042] A belt system 1 and a double-side-toothed belt 6 of an embodiment of the present invention will be described below by way of example.

(Belt System 1)

[0043] The belt system 1 of the present embodiment is applied to a belt system provided in a general industrial machine. As shown in FIG. 1, the belt system 1 is constituted by a plurality of pulleys 2 to 5, and a double-side-toothed belt 6. The single double-side-toothed belt 6 is wound on the plurality of pulleys 2 to 5. The driving timing pulley 2, the idle timing pulley 3 and the driven timing pulley 4 are disposed on the inner circumferential side of the belt system 1, and the driven timing pulley 5 is disposed on the outer circumferential side of the belt system 1. As shown in FIGS. 1 to 3, the double-side-toothed belt 6 has a plurality of inner tooth portions 8 arranged on the inner circumferential side of the belt 6 along a longitudinal direction of the belt, and a plurality of outer tooth portions 9 arranged on the outer circumferential side of the belt along the longitudinal direction of the belt.

[0044] As shown in FIG. 1, in the belt system 1 which is transmitting power, tooth grooves 11 of the pulleys 2 to 5 mesh with tooth portions 8 and 9 of the double-side-toothed belt 6, and side faces 12 of tooth portions of the pulleys 2 to 5 come into contact with side faces 82 and 92 of the tooth portions 8 and 9 of the belt 6 so as to transmit power from the pulley 2 to the pulleys 4 and 5. That is, the belt system 1 of the present embodiment is a synchronous transmission belt system. The tooth grooves 11 of the pulleys 2 to 4 mesh with the inner tooth portions 8 of the double-side-toothed belt 6, and the tooth grooves 11 of the pulley 5 mesh with the outer tooth portions 9 of the double-side-toothed belt 6.

(Double-Side-Toothed Belt 6)

[0045] As shown in FIGS. 2 and 3, the double-side-toothed belt 6 of the present invention is an endless belt, which includes a tension member 7 buried in a body part of the belt 6, a plurality of inner tooth portions 8 arranged on the inner circumferential side of the belt 6 at a pitch P1 along a longitudinal direction of the belt, a plurality of outer tooth portions 9 arranged on the outer circumferential side of the belt 6 at a pitch P2 along the longitudinal direction of the belt, and a tooth cloth 10 covering the inner tooth portions 8 and the outer tooth portions 9. The pitch P1 of the inner tooth portions 8 and the pitch P2 of the outer tooth portions 9 are equal to each other, and the positions of the inner tooth portions 8 and the positions of the outer tooth portions 9 coincide in the longitudinal direction of the belt. That is, the inner tooth portions 8 and the outer tooth portions 9 have a positional relationship in which they are opposed to each other through the tension member 7. In addition, positions of tooth bottom portions 84 and 94, which are parts between the tooth portions 8 and parts between the tooth portions 9 respectively, also coincide in the longitudinal direction of the belt.

(Tension Member 7)

[0046] As shown in FIGS. 2 and 3, the tension member 7 is buried in the body part of the double-side-toothed belt 6 so as to be located near the center of the belt 6 in a thickness direction of the belt. The tension member 7 is a member in which filaments of E-glass or high-strength glass with a diameter of 5 to 9 m have been twisted and then treated with an RFL solution or the like which is a protective agent or a bonding agent made of a rubber compound. The tension member 7 may be another member other than the above. A twisted cord in which filaments of 0.5 to 2.5 denier of para-aramid fibers (tradename: Kevlar or Technora) small in elongation against a stress and large in tensile strengths for organic fibers have been twisted and then treated with a bonding agent of an RFL solution, an epoxy solution, an isocyanate solution and a rubber compound may be used. In addition, the wire diameter of the tension member 7 is, for example, about 0.8 mm

(Inner Tooth Portions 8 and Outer Tooth Portions 9)

[0047] Both the inner tooth portions 8 and the outer tooth portions 9 are formed of a rubber material having chloroprene rubber or the like as its main component. In addition, in the present embodiment, the rubber forming the inner tooth portions 8 and the rubber forming the outer tooth portions 9 have the same components and also have equal hardness. For example, the rubber hardness is about 75 in durometer A hardness according to JIS K6253: 2012. The shapes of the inner tooth portions 8 and the outer tooth portions 9 will be described in detail later.

(Tooth Cloth 10)

[0048] As shown in FIGS. 2 and 3, the tooth cloth 10 covers the whole surfaces of the inner tooth portions 8 and the outer tooth portions 9 so as to follow the shape of the double-side-toothed belt 6. In the present embodiment, a canvas having a fabric configuration of twill-woven fabric using nylon 6 as warps (in the width direction of the belt) and woolly nylon 6 as wefts (in the longitudinal direction of the belt) is used as the tooth cloth 10. Urethane elastic yarns having elasticity are used as a part of the wefts. The aforementioned canvas subjected to a dip treatment with an RFL solution is used as the tooth cloth 10. The thickness of the tooth cloth 10 is, for example, about 0.2 mm. The tooth cloth 10 is not limited to the aforementioned cloth. The canvas used as the tooth cloth 10 may be formed of polyester yarns, aramid yarns, etc., and one of them or a mixture of them may be used.

(Tooth Shapes of Inner Tooth Portions 8 and Outer Tooth Portions 9)

[0049] As shown in FIGS. 2 and 3, there is a difference in tooth shape between the inner tooth portions 8 and the outer tooth portions 9. Specifically, in the present embodiment, side face shapes of the tooth portions 8 and 9 of the belt 6 which will touch side faces 12 of the tooth grooves 11 of the pulleys 2 to 5 are made different between the inner tooth portions 8 and the outer tooth portions 9. Side faces 82 of the inner tooth portions 8 are formed into flat faces, and side faces 92 of the outer tooth portions 9 are formed into curved faces. The tooth shapes of the inner tooth portions 8 and the outer tooth portions 9 will be described in detail below.

(Tooth Shape of Inner Tooth Portion 8)

[0050] As shown in FIGS. 2 and 3, the tooth shape of each inner tooth portion 8 is a shape called a T-tooth type having a trapezoidal shape in section. Each inner tooth portion 8 has a shape in which two side faces made of flat faces respectively are connected through a flat face. A tooth tip portion 81 at the tip of the inner tooth portion 8 has a flat face, and the two side faces 82 are both flat. A tooth root portion 83 of the inner tooth portion 8 is connected to a tooth bottom portion 84 through a curved face having a fixed curvature. Incidentally, a ridge line between the tooth tip portion 81 and each side face 82 in the inner tooth portion 8 is chamfered.

[0051] As for the dimensions of the inner tooth portion 8, for example, a pitch P1 is 5 mm (2.0 to 20 mm), a tooth height H1 is 1.2 mm (0.7 to 5 mm), a tooth root width W1 is 2.65 mm (1.5 to 10.15 mm), and a tooth angle 1 which is an angle between the two side faces 82 of the inner tooth portion 8 in the longitudinal direction of the belt is 40.

(Tooth Shape of Outer Tooth Portion 9)

[0052] As shown in FIGS. 2 and 3, the tooth shape of each outer tooth portion 9 is a shape called an STPD-tooth type. Each outer tooth portion 9 has a shape in which two side faces made of curved faces (circular arc faces) respectively are connected through a flat face. A tooth tip portion 91 of the outer tooth portion 9 has a flat face, and the two side faces 92 are both convex curved faces bulging outward. More in detail, each side face 92 has a shape in which two circular arcs are connected smoothly in a section including the longitudinal direction of the belt. Incidentally, a tooth root portion 93 of the outer tooth portion 9 is connected to a tooth bottom portion 94 through a curved face having a fixed curvature.

[0053] As for the dimensions of the outer tooth portion 9, for example, an arrangement pitch P2 of the outer tooth portions 9 is 5 mm (2.0 to 20 mm), which is the same as the arrangement pitch P1 of the inner tooth portions 8, a tooth height H2 is 1.91 mm (0.76 to 5.30 mm), and a tooth root width W2 is 3.25 mm (1.30 to 9.10 mm). The outer tooth portion 9 is larger than the inner tooth portion 8 in tooth height and in tooth root width. That is, the size of the outer tooth portion 9 is larger than the size of the inner tooth portion 8.

(Method for Manufacturing Double-Side-Toothed Belt 6)

[0054] The aforementioned double-side-toothed belt 6 can be, for example, manufactured as follows.

1. The tooth cloth 10 is wound along the outer circumferential surface of a grooved mold. The tension member 7 is wound thereon spirally. Further an unvulcanized rubber sheet and the tooth cloth 10 are wound thereon. A belt molded body obtained thus is heated and pressurized to prepare an unvulcanized preliminary molded body.
2. The preliminary molded body taken out from the grooved mold is wound on two pulleys whose inter-axial distance can be adjusted. The preliminary molded body is pressurized by a press mold which consists of a pair of inner and outer toothed molds. Thus, inner tooth portions 8 and outer tooth portions 9 are formed. A site which has been vulcanized is moved, and next forming and vulcanizing for inner tooth portions 8 and outer tooth portions 9 are performed repeatedly.

(Function and Effect)

[0055] As shown in FIG. 2, in the double-side-toothed belt 6 of the present embodiment, the inner tooth portions 8 and the outer tooth portions 9 are arranged at the same arrangement pitch, and the inner tooth portions 8 and the outer tooth portions 9 coincide as to their positions (center lines) in the longitudinal direction of the belt. However, the inner tooth portions 8 and the outer tooth portions 9 have different side face shapes. Specifically, as shown in FIGS. 2 and 3, the side face 82 of each inner tooth portion 8 is a flat face while the side face 92 of each outer tooth portion 9 is a convex curved face bulging outward. Since the side faces 92 of the outer tooth portions 9 are bulging convex curved faces, meshing is smooth when the pulley 5 rotates with the side faces 12 of the tooth grooves 11 of the pulley 5 in continuous contact with the curved side faces 92, in comparison with a case where the side faces 92 are flat faces. Thus, power can be smoothly transmitted on the outer circumferential side of the belt 6. As a result, it can be said that the transmission capacity on the outer circumferential side of the belt 6 is high because each outer tooth portion 9 has a curved face bulging outward. In fact, the transmission capacity of the outer tooth portion 9 is about twice as high as the transmission capacity of the inner tooth portion 8. That is, the double-side-toothed belt 6 of the embodiment is the best for a belt system in which power transmission is intended to be carried out efficiently particularly on the outer circumferential side of the belt.

[0056] In addition, as shown in FIG. 2, in the double-side-toothed belt 6 of the present embodiment, the inner tooth portions 8 and the outer tooth portions 9 have the same tooth pitch, and the inner tooth portions 8 and the outer tooth portions 9 coincide as to their positions (center lines) in the longitudinal direction of the belt. In this configuration, the positions of the tooth bottom portions 84 and 94, which are parts between the tooth portions 8 and parts between the tooth portions 9 respectively, also inevitably coincide in the inner and outer circumferences in the longitudinal direction of the belt. Thus, the bending rigidity of the belt decreases as a whole and the flexibility of the belt is improved so that the belt can be wound on pulleys 2 to 5 flexibly. Thus, the belt 6 meshes with the pulleys 2 to 5 smoothly when the belt 6 transmits power. As a result, the vibration in the belt 6 caused by the meshing of the belt 6 and the pulleys 2 to 5 is reduced to prevent the belt from deteriorating easily, and thus the durability of the belt 6 is improved.

[0057] In addition, as shown in FIGS. 2 and 3, in the double-side-toothed belt 6 of the present embodiment, the side faces 92 of the outer tooth portions 9 are convex curved faces bulging outward. Thus, the outer tooth portions 9 of the double-side-toothed belt 6 mesh with the tooth portions of the pulley 5 smoothly. Accordingly, a stress from the pulley 5 is hardly concentrated on the tooth root portions 93 in the outer tooth portions 9. Thus, a shearing stress on the outer tooth portions 9 can be reduced to improve the durability of the outer tooth portions 9.

[0058] In addition, owing to the smooth meshing of the outer tooth portions 9 and the pulley 5, tooth skipping hardly occurs in the outer tooth portions 9 during transmission of power.

[0059] In addition, owing to the smooth meshing of the outer tooth portions 9 and the pulley 5, vibration on the outer circumferential side of the belt 6 is so small that, on the outer circumferential side of the belt 6, the silence is enhanced, the velocity unevenness is reduced, and positioning with high accuracy can be attained. From above, the transmission capacity in the outer tooth portions 9 of the belt 6 can be enhanced.

[0060] In the double-side-toothed belt 6 of the present embodiment, the hardness of the rubber forming the inner tooth portions 8 and the hardness of the rubber forming the outer tooth portions 9 are equal to each other. Thus, one kind of rubber is prepared for manufacturing the belt 6. It is therefore possible to suppress the manufacturing cost of the belt 6.

[0061] In the aforementioned double-side-toothed belt 6 of the embodiment, the side faces 92 of the outer tooth portions 9 are convex curved faces bulging outward. Thus, the outer tooth portions 9 have higher transmission capacity than the inner tooth portions 8. When the belt 6 is used, various changes can be made on the belt system 1 as to layout and so on.

[0062] Owing to high transmission capacity per tooth in the outer tooth portions 9, desired power can be transmitted even if the number of teeth meshing between the outer tooth portions 9 and the pulley 5 is reduced. Accordingly, when the double-side-toothed belt 6 of the present embodiment is used, for example, in the belt system 1 as shown in (a) of FIG. 4, the diameter of the pulley 5 can be reduced to make the belt system compact as a whole as shown in (b) of FIG. 4. Thus, the cost regarding the belt system 1 can be reduced.

[0063] Alternatively, the position of the pulley 5 can be shifted outward as shown in (c) of FIG. 4. Accordingly, an internal space of the belt system 1 can be expanded so that another system-constituting member than system-constituting members of the belt system 1 can be disposed inside the belt system 1.

[0064] Alternatively, when the double-side-toothed belt 6 of the present embodiment is used in the belt system 1 as shown in (a) of FIG. 5, the position of the pulley 4 can be shifted inward as shown in (b) of FIG. 5. Accordingly, the belt system can be made compact as a whole. Thus, the cost regarding the belt system 1 can be reduced.

(Modifications)

[0065] The shapes of the inner tooth portions 8 and the outer tooth portions 9 are not limited to the aforementioned ones in the embodiment, but may be changed desirably as follows.

(1) The convex curved face of each outer tooth portion 9 is not limited to the circular arc face. For example, it may be a part of a paraboloid, an elliptical arc face, or the like.

[0066] The side face shapes of the tooth portions 8 and 9 are not limited to the combination of a flat face (inner tooth portion 8) and a convex curved face (outer tooth portion 9) as in the aforementioned embodiment.

(2) Both the side face of each inner tooth portion and the side face of each outer tooth portion may be curved faces while the two side faces may have different curvatures. The transmission capacities change in accordance with the difference between the curvatures of the curved faces.
(3) Both the side face of each inner tooth portion and the side face of each outer tooth portion may be flat faces while inclination angles with respect to the tooth bottom portions 84 and 94 (tension member 7) may be different.
(4) Although the tooth tip portions 81 and 91 of each inner tooth portion 8 and each outer tooth portion 9 in the aforementioned embodiment have flat faces, the tooth tip portions may have curved faces such as circular arc faces.
(5) Although the rubber forming the inner tooth portions 8 and the rubber forming the outer tooth portions 9 have the same hardness in the aforementioned embodiment, the rubbers forming the inner tooth portions and the outer tooth portions may be different in hardness.
(6) Although the side face 92 of each outer tooth portion 9 is formed into a convex curved face bulging outward and having high transmission capacity in the aforementioned embodiment, side face shapes of inner tooth portions 28 and outer tooth portions 29 may be contrary to those in the aforementioned embodiment, as shown in FIG. 6. Specifically, a side face 282 of each inner tooth portion 28 may be a circular arc face while a side face 292 of each outer tooth portion 29 may be a flat face. When the tooth shapes of the inner and outer tooth portions 28 and 29 are made contrary to those in the aforementioned embodiment, the transmission capacity in the inner tooth portions 28 can be enhanced.

[0067] As shown in FIG. 6, in a double-side-toothed belt 26 of this modification, the inner tooth portions 28 and the outer tooth portions 29 have the same arrangement pitch, and the inner tooth portions 28 and the outer tooth portions 29 coincide as to positions in the longitudinal direction of the belt, while the inner tooth portions 28 and the outer tooth portions 29 have different side face shapes. Specifically, as shown in FIG. 6, the side face 282 of each inner tooth portion 28 is a convex curved face bulging outward, while the side face 292 of each outer tooth portion 29 is a flat face. Since the side faces 282 of the inner tooth portions 28 are bulging convex curved faces, meshing is smooth when pulleys 22 to 24 rotates with side faces of tooth grooves of the pulleys 22 to 24 in continuous contact with the curved side faces 282 as shown in FIGS. 6 and 7, in comparison with a case where the side faces 282 are flat faces. Thus, power can be smoothly transmitted on the inner circumferential side of the belt 26. As a result, it can be said that the transmission capacity on the inner circumferential side of the belt 26 is high because each inner tooth portion 28 has a curved face bulging outward. In fact, the transmission capacity of the inner tooth portions 28 is about twice as high as the transmission capacity of the outer tooth portions 29. That is, the double-side-toothed belt 26 of the modification is the best for a belt system in which power transmission is intended to be carried out efficiently particularly on the inner circumferential side of the belt.

[0068] Owing to high transmission capacity per tooth in the inner tooth portions 28, desired power can be transmitted even if the number of teeth meshing between the inner tooth portions 28 and the pulleys 22 to 24 is reduced. Accordingly, when the double-side-toothed belt 26 of the modification is used, for example, in a belt system 21 as shown in (a) of FIG. 7, the diameters of the pulleys 22 to 24 can be reduced to make the belt system compact as a whole as shown in (b) of FIG. 7. Thus, the cost regarding the belt system 21 can be reduced.

EXAMPLES

[0069] Next, double-side-toothed belts of Examples 1 and 2 and Comparative Examples 1 and 2 were prepared and compared as to their transmission capacities, and belt durability running tests were performed thereon.

(Configuration of Belts)

[0070] In the double-side-toothed belts (test piece) of Examples 1 and 2 and Comparative Examples 1 and 2, pitches of inner tooth portions and the outer tooth portions, and tooth shapes of the inner tooth portions and the outer tooth portions had configurations shown in Table 1. Table 1 also shows tooth heights and tooth root widths of the inner tooth portions and the outer tooth portions in each belt (test piece).

TABLE-US-00001 TABLE 1 Comparative Comparative Ex. 1 Ex. 2 Ex. 1 Ex. 2 Pitch of inner tooth portions (P1) (mm) 5 5 5 5 Tooth shape of inner tooth portions tooth tooth tooth tooth type T5 type S5M type T5 type T5 Tooth height of inner tooth portions (mm) 1.2 1.91 1.2 1.2 Tooth root width of inner tooth portions (mm) 2.65 3.25 2.65 2.65 Pitch of outer tooth portions (P2) (mm) 5 5 5 2 Tooth shape of outer tooth portions tooth tooth tooth tooth type S5M type T5 type T5 type S2M Tooth height of outer tooth portions (mm) 1.91 1.2 1.2 0.76 Tooth root width of outer tooth portions (mm) 3.25 2.65 2.65 1.30

[0071] As for the other common items, each double-side-toothed belt (test piece) had configurations as follows.

(1) Belt width: 10 mm
(2) Belt circumferential length: 385 mm
(3) Tension member: Dimensions of a tension member are shown in Table 2. In addition, the composition of an RFL solution used for a bonding treatment on the tension member is shown in Table 3.

TABLE-US-00002 TABLE 2 Material E-glass fiber Filament diameter (m) 9 Twisting configuration 3/6 Twisting method organzine Wire diameter of tension member (mm) 0.8 Bonding treatment treatment with RFL solution

TABLE-US-00003 TABLE 3 parts by mass Resorcin 1.35 Formalin 1 (solid concentration: 37%)) Vinyl pyridine latex 130 (solid concentration: 40%) Water 50
(4) Composition of rubber material (unvulcanized rubber sheet) forming tooth portions: Shown in Table 4. The rubber material forming the tooth portions was a rubber composition having chloroprene rubber as its main component.

TABLE-US-00004 TABLE 4 Blended amount Blended ingredient [parts by weight] Chloroprene 100 Magnesium oxide 4 Accelerator *1 1 Stearic acid 1 Anti-aging agent 3 Carbon black 40 Oil 10 Zinc oxide 5 Total 164 *1 Dibenzothiazyldisulfide
(5) Rubber hardness of tooth portions (according to JIS K6253: 2012): About 75 in durometer A hardness.
(6) Tooth cloth: The configuration of the tooth cloth is shown in Table 5. A tooth cloth A was used for each of the belt inner circumferential side and the belt outer circumferential side in each of Examples 1 and 2 and Comparative Example 1. In Comparative Example 2, the tooth cloth A was used for the belt inner circumferential side, and a tooth cloth B was used for the belt outer circumferential side.

TABLE-US-00005 TABLE 5 tooth cloth A tooth cloth B Material of warps nylon 6 nylon 6 Material of wefts woolly nylon 6 *1 woolly nylon 6 *1 Fabric configuration twill-woven twill-woven Bonding treatment treatment (dipping) with treatment (dipping) with RFL solution RFL solution Thickness (mm) *2 about 0.2 about 0.1 *1 partially using urethane elastic yarns having flexibility *2 thickness of tooth cloth after vulcanization of preliminary molded body

(Method for Manufacturing Belts)

[0072] (1) The double-side-toothed belts (test pieces) of Examples 1 and 2 and Comparative Examples 1 and 2 having the aforementioned configurations were prepared in the aforementioned procedure described in the embodiment. Vulcanization was performed by heating and pressurizing each preliminary molded body at 165 C. (in surface temperature of a press mold) and in a surface pressure of 5.0 MPa for 20 minutes.
(2) Partial enlarged sectional views of the double-side-toothed belts (test pieces) prepared thus, at their sections including the longitudinal directions of the belts are shown in FIG. 2 for Example 1, FIG. 6 for Example 2, FIG. 8 for Comparative Example 1, and FIG. 9 for Comparative Example 2.

(Belt System)

[0073] A belt system for evaluating the Examples and Comparative Examples was the same as the aforementioned belt system 1 described in the embodiment, and a schematic configuration view thereof was substantially the same as that of FIG. 1.

[0074] Here, Table 6 shows the number of teeth and the pitch diameter in each pulley. Incidentally, the number of teeth meshing with the belt in each pulley is secured to be 6 or more in any example.

TABLE-US-00006 TABLE 6 Ex. 1 Ex. 2 Belt (Pitches of tooth portions) Pitch of inner tooth portions (P1) (mm) 5 5 Pitch of outer tooth portions (P2) (mm) 5 5 (Tooth shapes) Tooth shape of inner tooth portions tooth type T5 tooth type S5M Tooth shape of outer tooth portions tooth type S5M tooth type T5 (Rubber hardness of tooth portions) Rubber hardness of inner tooth portions; durometer about 75 about 75 A hardness Rubber hardness of outer tooth portions; durometer about 75 about 75 A hardness Belt system Driving timing pulley (belt inner circumferential side) 18 teeth, pitch diameter of 28.65 mm 18 teeth, pitch diameter of 28.65 mm Driven timing pulley (belt inner circumferential side) 16 teeth, pitch diameter of 25.46 mm 16 teeth, pitch diameter of 25.46 mm Idle timing pulley (belt inner circumferential side) 16 teeth, pitch diameter of 25.46 mm 16 teeth, pitch diameter of 25.46 mm Driven timing pulley (belt outer circumferential side) 16 teeth, pitch diameter of 25.46 mm 16 teeth, pitch diameter of 25.46 mm Evaluation results 1. Transmission capacities in inner and outer circumferences of belt Transmission capacity of inner tooth portions (per 10 183 W (index 100) 367 W (index 201) mm of belt width) Transmission capacity of outer tooth portions (per 10 367 W (index 201) 183 W (index 100) mm of belt width) *Rotation speed of small pulley: 1800 rpm 2. Belt durability running test none none trouble of belt during running belt tension retention rate 70% 70% *Running conditions Mounting tension 68N 68N Load 183 W 183 W Rotation speed (driving shaft) 1600 rpm 1600 rpm Rotation speed (driven shaft) 1800 rpm 1800 rpm Number of bending 50 million times 50 million times Atmospheric temperature 23 C. 23 C. Evaluation (judgement) A A Comparative Ex. 1 Comparative Ex. 2 Belt (Pitches of tooth portions) Pitch of inner tooth portions (P1) (mm) 5 5 Pitch of outer tooth portions (P2) (mm) 5 2 (Tooth shapes) Tooth shape of inner tooth portions tooth type T5 tooth type T5 Tooth shape of outer tooth portions tooth type T5 tooth type S2M (Rubber hardness of tooth portions) Rubber hardness of inner tooth portions; durometer about 75 about 75 A hardness Rubber hardness of outer tooth portions; durometer about 75 about 75 A hardness Belt system Driving timing pulley (belt inner circumferential side) 18 teeth, pitch diameter of 28.65 mm 18 teeth, pitch diameter of 28.65 mm Driven timing pulley (belt inner circumferential side) 16 teeth, pitch diameter of 25.46 mm 16 teeth, pitch diameter of 25.46 mm Idle timing pulley (belt inner circumferential side) 16 teeth, pitch diameter of 25.46 mm 16 teeth, pitch diameter of 25.46 mm Driven timing pulley (belt outer circumferential side) 16 teeth, pitch diameter of 25.46 mm 40 teeth, pitch diameter of 25.46 mm Evaluation results 1. Transmission capacities in inner and outer circumferences of belt Transmission capacity of inner tooth portions (per 10 183 W (index 100) 183 W (index 100) mm of belt width) Transmission capacity of outer tooth portions (per 10 183 W (index 100) 204 W (index 111) mm of belt width) *Rotation speed of small pulley: 1800 rpm 2. Belt durability running test none none trouble of belt during running belt tension retention rate 65% 10% *Running conditions Mounting tension 43N 43N Load 183 W 183 W Rotation speed (driving shaft) 1600 rpm 1600 rpm Rotation speed (driven shaft) 1800 rpm 1800 rpm Number of bending 50 million times 50 million times Atmospheric temperature 23 C. 23 C. Evaluation (judgement) B B

(Evaluation Method)

1. Transmission Capacities in Inner and Outer Circumferences of Belt

[0075] The transmission capacity of the inner tooth portions and the transmission capacity of the outer tooth portions were read from an annexed table (reference transmission capacity table for each tooth type) described as reference (way to use general toothed belt) in Japanese Industrial Standard JIS K6372: 1995 (general toothed belt). This annexed table was established based on an expression (corresponding to Expression 7 in Clause 3.3.1 in the same Standard) for calculating transmission capacity of belt. Here, the rotation speed of a small pulley to be read out was set at 1,800 rpm corresponding to a running condition in a durability running test which will be described later. Results of transmission capacity in the inner tooth portions and transmission capacity in the outer tooth portions which are read out from the annexed table are shown in Table 6. An index in a case of regarding the transmission capacity of tooth portions having a tooth type T5 as 100 is also written in parentheses.

2. Belt Durability Running Test

[0076] A belt durability running test was performed in the layout shown in FIG. 1 and on running conditions shown in Table 6 by use of each of the double-side-toothed belts (test pieces) of Examples 1 and 2 and Comparative Examples 1 and 2. Prior to the test, belt tension before running was measured by a sonic tensiometer (tradename Doctor Tension Type IV made by Mitsuboshi Belting Ltd.). Then, the belt durability running test was started, and belt tension after the running (immediately after reaching the number of bending shown in Table 6 and stopping the running) was measured again. Table 6 shows a result of calculating a value of a belt tension retention rate from the tensions of each belt before and after the running. The higher value of the belt tension retention rate indicates that the meshing performance between the belt and the pulleys during transmission of power and the bending fatigue resistance of the tension member are more excellent. In addition, problems of the belt in running were observed. When a problem such as tooth chipping, cracking in a tooth root portion, jumping, etc. occurred, the phenomenon of the problem was written.

(Evaluation Results)

[0077] Transmission capacities in the inner and outer circumferences of each belt and evaluation results of the belt durability running test are shown in Table 6. Each belt was evaluated (judged) as A or B described below.

[0078] That is, in the case where a difference in transmission capacity could be provided between the inner and outer circumferences of the belt and the belt tension retention rate was 63% or higher without any problem in the belt as a result of the belt durability running test, the belt was regarded as capable of being applied to a synchronous transmission belt system having different transmission capacities in the inner and outer circumferences of the belt while securing the meshing performance between the belt and pulleys during transmission of power and the durability of the belt. Thus, such a belt was evaluated as A.

[0079] In the case where a difference in transmission capacity could not be provided between the inner and outer circumferences of the belt, or as a result of the belt durability running test there was a problem in the belt or the belt tension retention rate was less than 63% though there was no problem in the belt, the belt was not regarded as capable of being applied to a synchronous transmission belt system having different transmission capacities in the inner and outer circumferences of the belt while securing the meshing performance between the belt and pulleys during transmission of power and the durability of the belt. Thus, such a belt was evaluated as B.

[0080] According to the evaluation results in Table 6, each Example 1 and 2 had no problem as to the belt tension retention rate after the durability running, and had excellent meshing performance between the belt and pulleys during transmission of power and excellent bending fatigue resistance in the tension member without any problem in the belt, resulting in an excellent belt durability.

[0081] As for Example 1, it is estimated that this is because power transmission could be carried out efficiently particularly on the outer circumferential side of the belt owing to the transmission capacity (367 W) of the outer tooth portions (tooth type S5M) about twice as high as the transmission capacity (183 W) of the inner tooth portions (tooth type T5). As for Example 2, it is estimated that this is because power transmission could be carried out efficiently particularly on the inner circumferential side of the belt owing to the transmission capacity (367 W) of the inner tooth portions (tooth type S5M) about twice as high as the transmission capacity (183 W) of the outer tooth portions (tooth type T5).

[0082] The belt of Comparative Example 1 was a conventional typical double-side-toothed belt, in which tooth portions each having a tooth shape (tooth type T5) not so smooth in meshing performance with pulleys and not so large in transmission capacity (183 W) were provided in the inner and outer circumferences of the belt while a difference in transmission capacity could not be provided between the inner and outer circumferences of the belt. Accordingly, it was estimated that power transmission could not be carried out on the inner circumferential side of the belt or on the outer circumferential side of the belt as efficiently as in Example 1 or 2. As for the durability of the belt, there was no defect in meshing performance with the pulleys under the running conditions, resulting in no practical problem.

[0083] Comparative Example 2 had the poorest result as to the durability of the belt under the running conditions. It is estimated that this was caused as follows. That is, each outer tooth portion was formed into a tooth shape (tooth type S2M) large in transmission capacity (index 111) and smooth in meshing with pulleys, in comparison with each inner tooth portion (tooth type T5). However, due to a difference in pitch between the inner tooth portions and the outer tooth portions, the positions of the inner tooth portions and the positions of the outer tooth portions did not always coincide in the longitudinal direction of the belt. Therefore, correspondingly to an increase in bending rigidity of the belt as a whole, the meshing performance between the belt and the pulleys deteriorated so that the bending fatigue resistance of the tension member deteriorated.

[0084] The present invention has been described in detail and with reference to its specific embodiment. However, it is obvious for those in the art that various modifications or changes can be made without departing from the spirit and scope of the present invention.

[0085] The present application is based on Japanese Patent Application No. 2017-249346 filed on Dec. 26, 2017, and Japanese Patent Application No. 2018-231301 filed on Dec. 11, 2018, the contents of which are incorporated herein by reference.

REFERENCE SIGNS LIST

[0086] 1 belt system [0087] 2-5 pulley [0088] 6 double-side-toothed belt [0089] 7 tension member [0090] 8 inner tooth portion [0091] 9 outer tooth portion [0092] 10 tooth cloth