Mechanism for coarse and fine adjustment of flows in fixed displacement pump
10935021 ยท 2021-03-02
Assignee
Inventors
- Zachary Beauman (Westbury, NY, US)
- David Rawlings (Sound Beach, NY, US)
- Joseph Middleton (Hicksville, NY, US)
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An angle adjustment mechanism for a pump and a motor includes a base, two eccentric bushings and a fixed link. The base has a hinge disposed between a motor flange and a pump flange and a pair of spaced apertures disposed opposite the hinge. The first eccentric bushing has a body portion received in a first of the apertures of the base and the second eccentric bushing has a body portion received in one of a second of the apertures of the base or an inner bore of the first eccentric bushing. The axial center line of the inner bore of the first eccentric bushing is offset from an axial center line of the body portion by a first distance and the axial center line of the inner bore of the second eccentric bushing is offset from an axial center line of the body portion by a second distance, wherein the second distance is different from the first distance.
Claims
1. An angle adjustment mechanism for a pump and a motor comprising: a base including a motor flange for mounting a motor, a pump flange opposite said motor flange for mounting a pump, a hinge disposed between said motor flange and said pump flange and a pair of spaced apertures disposed opposite said hinge; a first eccentric bushing having a body portion rotatably secured in a first of said apertures of said base, said first eccentric bushing having an inner bore with an axial center line offset from an axial center line of said body portion by a first distance; a second eccentric bushing having a body portion rotatably secured in a second of said apertures of said base, said second eccentric bushing having an inner bore with an axial center line offset from the axial center line of said body portion by a second distance, said second distance being different from said first distance; and; a fixed length link having a first end with a first pin portion received in said inner bore of said first eccentric bushing and a second end with a second pin portion received in said inner bore of said second eccentric bushing wherein rotation of said first and second eccentric bushings changes the distance between said apertures of said base, thereby changing a set angle between said motor flange and said pump flange about said hinge, the fixed length link first and second ends remaining positionally fixed during operation of the pump.
2. An angle adjustment mechanism as defined in claim 1, wherein said body portion of said second eccentric bushing has a diameter different from a diameter of the body portion of said first eccentric bushing.
3. An angle adjustment mechanism as defined in claim 1, wherein one of said first and second offset distances is in the range between 0.015 and 0.050 for coarse adjustment of the distance between said apertures, and the other of said first and second offset distances is in the range between 0.000 and 0.015 for fine adjustment of the distance between said apertures.
4. An angle adjustment mechanism as defined in claim 1, wherein each of said eccentric bushings comprises a head portion terminating one end of said body portion for facilitating rotation of said eccentric bushing.
5. An angle adjustment mechanism as defined in claim 4, wherein said head portion comprises a notch located at a distance furthest from said center line of said inner bore.
6. An angle adjustment mechanism as defined in claim 1, wherein said hinge of said base is a living hinge formed integral with said base.
7. An angle adjustment mechanism as defined in claim 1, wherein said fixed link comprises a pair of complimentary segments, each segment including an insertion pin portion and a receptacle pin portion, the insertion pin portion of each segment being received in the receptacle portion of the other segment.
8. A motor and pump assembly comprising: a base including a motor flange, a pump flange opposite said motor flange, a hinge disposed between said motor flange and said pump flange and a pair of spaced apertures disposed opposite said hinge; a motor mounted to said motor flange of said base, said motor having a shaft rotatable about a rotation axis; a pump mounted to said pump flange of said base, said pump having a piston rotatable about a rotation axis and linearly translatable along the rotation axis, said pump piston being coupled to said motor shaft; a first eccentric bushing having a body portion received in a first of said apertures of said base, said first eccentric bushing having an inner bore with an axial center line offset from an axial center line of said body portion by a first distance; a second eccentric bushing having a body portion received in a second of said apertures of said base, said second eccentric bushing having an inner bore with an axial center line offset from the axial center line of said body portion by a second distance, said second distance being different from said first distance; and a fixed length link having a first end with a first pin portion received in said inner bore of said first eccentric bushing and a second end with a second pin portion received in said inner bore of said second eccentric bushing, wherein rotation of said first and second eccentric bushings changes the distance between said apertures of said base, thereby changing an angle between said rotation axis of said motor shaft and said rotation axis of said pump piston about said hinge, and the link first and second ends remain positionally fixed during operation of the pump, thereby maintaining the angle-between said rotation axis of said motor shaft and said rotation axis of said pump piston.
9. A motor and pump assembly as defined in claim 8, wherein said body portion of said second eccentric bushing has a diameter different from a diameter of the body portion of said first eccentric bushing.
10. A motor and pump assembly as defined in claim 8, wherein one of said first and second offset distances is in the range between 0.015 and 0.050 for coarse adjustment of the distance between said apertures, and the other of said first and second offset distances is in the range between 0.000 and 0.015 for fine adjustment of the distance between said apertures.
11. A motor and pump assembly as defined in claim 8, wherein each of said eccentric bushings comprises a head portion terminating one end of said body portion for facilitating rotation of said eccentric bushing.
12. A motor and pump assembly as defined in claim 11, wherein said head portion comprises a notch located at a distance furthest from said center line of said inner bore.
13. A motor and pump assembly as defined in claim 8, wherein said hinge of said base is a living hinge formed integral with said base.
14. A motor and pump assembly as defined in claim 8, wherein said fixed link comprises a pair of complimentary segments, each segment including an insertion pin portion and a receptacle pin portion, the insertion pin portion of each segment being received in the receptacle portion of the other segment.
15. A method for adjusting the angular orientation between a motor shaft of a motor and a pump piston of a pump comprising: providing a base between the motor and the pump, the base including a motor flange for mounting the motor, a pump flange opposite the motor flange for mounting the pump, a hinge disposed between the motor flange and the pump flange and a pair of spaced apertures disposed opposite the hinge; rotating a first eccentric bushing having a body portion rotatably secured within a first of said apertures of said base, said first eccentric bushing having an inner bore with an axial center line offset from an axial center line of said body portion by a first distance; rotating a second eccentric bushing having a body portion rotatably secured a second of said apertures of said base, said second eccentric bushing having an inner bore with an axial center line offset from the axial center line of said body portion by a second distance, said second distance being different from said first distance, providing a fixed length link having a first end with a first pin portion received in said inner bore of said first eccentric bushing and a second end with a second pin portion received in said inner bore of said second eccentric bushing, whereby rotation of said first and second eccentric bushings changes a distance between the apertures of said base, thereby changing set angle between said motor shaft and said pump piston about said hinge, the fixed length link first and second ends remaining positionally fixed during operation of the pump.
16. A method as defined in claim 15, wherein said body portion of said second eccentric bushing has a diameter different from a diameter of the body portion of said first eccentric bushing.
17. A method as defined in claim 15, wherein one of said first and second offset distances is in the range between 0.015 and 0.050 for coarse adjustment of the distance between said apertures, and the other of said first and second offset distances is in the range between 0.000 and 0.015 for fine adjustment of the distance between said apertures.
18. A method as defined in claim 15, wherein said eccentric bushings are rotated using a wrench engaged with a hexagonal head portion of each of said bushings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(24) Such pump and motor arrangement operates as follow. The motor shaft of the motor 10 is coupled to a piston of the pump 12. Each rotation of the motor shaft rotates the piston of the pump. Due to the angular orientation between the pump and the motor, each rotation of the motor shaft further causes the pump piston to reciprocate in the axial direction to alternately draw in and push out fluid so as to transfer fluid between an inlet and an outlet of the pump. The amplitude of the piston stroke determines the volume of the fluid delivered between the inlet and the outlet of the pump. By varying the angle of the pump with respect to the motor, the stroke of the piston is adjusted, thereby adjusting the volume of the fluid transferred between the inlet and the outlet.
(25) In such prior art pump and motor arrangements, the angle of the pump 12 with respect to the motor 10 is adjustable via the base 14 to provide a desired volumetric flow of the pump with each rotation of the motor shaft of the motor. Therefore, it is desirable to provide a base 14 which is adapted for adjusting the angles between the axis of the pump and the motor shaft of the motor.
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(27) However, some of the disadvantages of such arrangement include problems with thermal expansion of the differing materials depending on the work environment. The adjustable screw arrangement is also less stable and is prone to loosening, wherein the angle will be undesirably altered. This arrangement also involves numerous components making assembly complex, and resulting in increased cost.
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(32) As shown in more detail in
(33) Thus, a variety of fixed links 26 having different lengths can be provided with the base 14 shown in
(34) The benefits with the fixed linked systems shown in
(35) Accordingly, the present invention provides a fixed link arrangement with adjustability of the length between the apertures 19 of the respective bosses 18 of the base 14. This is achieved by providing an eccentric bushing 30, as shown in
(36) The eccentric bushing 30 of the present invention includes a head portion 32 and a body portion 34 extending in coaxial relation with the head portion. The head portion 32 is preferably hexagonal shaped for purposes which will be described later. The body portion 34 is preferably cylindrically shaped and has an outer diameter sized to be interference fit within at least one of the through holes 19 provided in the bosses 18 of the base 14. The length of the body portion 34 is also preferably selected to match the length of the through hole 19 provided in the respective boss 18 of the base.
(37) Formed axially in the body portion 34 and the head portion 32 is a bore 36 extending the length of the bushing 30. The bore 36 has an axial center line 36 off set from the axial center line 34 of the body portion 34. In other words, the center line 36 of the bore 36 is not coaxial with the center line 34 of the body portion 34. Thus, the bushing 30 has an axial through hole 36 formed in an eccentric relation with the outer diameter of the body portion 34 so that rotation of the body portion about its axial center line 34 will cause the axial centerline 36 to revolve around the axial center line 34 of the body portion.
(38) The eccentric axial through hole 36 has an inner diameter sized to receive one of the pin receptacle portions 29 of the fixed link 26, (shown in
(39) Specifically, rotation of the bushing 30 within the aperture 19 of the boss 18 will cause the axial center line 36 of the inner bore 36 to change its position. However, because the length of the fixed link 26 is fixed, rotation of the eccentric bushing will have a cam effect on the boss 18 in which it is received, thereby causing the spacing between the apertures of the bosses to change from L to L, as shown in
(40) The hexagonal shape of the head 32 of the bushing 30 also facilitates application of a wrench 40 to aid in rotation of the bushing 30. The head portion 32 of the bushing 30 is also preferably provided with a notch 38 so as to provide a visual indication of the maximum displacement of the through hole 36 with respect to the body portion 34. Thus, the notch 38 is preferably provided on the head portion 32 at a location that is furthest from the center line 36 of the inner bore 36.
(41) An improvement of the above described adjustment methods is to provide finer resolution of the angle change to such a degree where repeatable, sub-microliter flow adjustment can be made on demand while having the benefits of the fixed link concept. This improvement is realized by providing two eccentric bushings for both a fine adjustment and a coarse adjustment to meet variations in flow less than 1% of target flow for applications where sub-microliter variation is needed. Also, maximizing the adjustable flow range of the fixed pump design increases the adaptably of a single pump design, allowing the same design to be used in different roles for the same customer application.
(42) Thus, as shown in
(43) As also described above, the base 14 includes a motor mounting flange 20, bosses 18 having apertures 19, 19 formed therein, a pump mounting flange 22 and a living hinge 24 provided opposite the bosses and between the flanges. A fixed link pair 26a, 26b is also provided for setting the distance between the bosses 18, as described above, to thereby set the angle between the motor flange 20 and the pump flange 22 with respect to the living hinge 24.
(44) However, in this aspect of the invention, two different eccentric bushings 50, 51 are provided for coarse and fine adjustment of the angle between the motor flange and the pump flange. A large eccentric bushing 50, for coarse adjustment, is received in the aperture 19 of the boss 18 closer to the motor flange 20 and a smaller eccentric bushing 51, for fine adjustment, is received in the aperture 19 of the boss 18 located closer to the pump flange 22 of the base 14.
(45) Referring additionally to
(46) In order to differentiate between the large eccentric bushing 50 and the small eccentric bushing 51 during both assembly and operation of the pump, two differently sized through holes 19, 19 are preferably provided in their respective bosses 18. For example, the through hole 19 for the large eccentric bushing 50 has a diameter of 11/32, while the diameter of the through hole 19 for the small eccentric bushing 51 has a diameter of 5/16. In this manner, coarse adjustment can be achieved by rotating the bushing adjacent the motor and fine adjustment can be achieved by rotating the bushing adjacent the pump.
(47) Formed axially in the body portion 54, 55 and the head portion 52, 53 of each bushing 50, 51 is a bore 56, 57 extending the length of the bushing. Each bore 56, 57 has an axial center line 56, 57 off set from the axial center line 54, 55 of the respective body portion 54, 55. Thus, as described above, the center line 56, 57 of the respective bore 56, 57 is not coaxial with the center line 54, 55 of its respective body portion 54, 55. Thus, as described above, each bushing 50, 51 has an axial through hole 56, 57 formed in an eccentric relation with the outer diameter of its respective body portion 54, 55 so that rotation of the body portion about its axial center line 54, 55 will cause the axial centerline 56, 57 of the bore 56, 57 to revolve around the axial center line 54, 55 of the body portion.
(48) However, in this embodiment, the offset 58 between the centerline 56 of the bore 56 and the centerline 54 of the body portion 54 of the larger eccentric bushing 50 is greater than the offset 59 between the centerline 57 of the bore 57 and the centerline 55 of the body portion 55 of the small eccentric bushing 51. Thus rotation of the large bushing 50 about the body portion center line 54 will result in greater axial displacement of the bore center line 56, as compared with the small bushing 51. As a further result, a coarse angle adjustment, (e.g., angle adjustments greater than 0.5), is achieved with the large bushing 50 and a fine angle adjustment (e.g., angle adjustments less than) 0.5, is achieved with the small bushing 51.
(49) The offset 58 between the centerline 56 of the bore 56 and the centerline 54 of the body portion 54 of the larger eccentric bushing 50 is preferably about 0.035, but can fall in the range between 0.015 and 0.050. The offset 59 between the centerline 57 of the bore 57 and the centerline 55 of the body portion 55 of the small eccentric bushing 51 is preferably about 0.005, but can fall in the range between 0 and 0.015.
(50) The eccentric axial through hole 56, 57 of each bushing 50, 51 has an inner diameter (e.g., ) sized to receive one of the pin receptacle portions 29 of the fixed link 26, (shown in
(51) Thus, as shown in
(52) When a pump flow rate is adjusted, the large (coarse) bushing 50 is rotated for larger flow rate alterations (approximately 1-10% of the nominal flow), while the small (fine) bushing 51 is used for less than 1% flow adjustment. This dual design allows both a larger adjustment range than the single bushing design as well as more refinement across the possible output range. This is especially necessary when sub-microliter alterations are required, expanding the capability of the pump in low-flow applications. Also, this allows for the same pump design to be used in applications where multiple pumps are required with differing sub-microliter accuracy requirements are necessary.
(53) In another aspect of the fine/coarse adjustment concept, two different eccentric bushings can be provided, wherein one bushing is nested within the other. Thus, as shown in
(54) The embodiment shown in
(55) However, in this aspect of the invention, two different eccentric bushings 70, 71 are provided for coarse and fine adjustment of the angle between the motor flange and the pump flange, wherein the small bushing 71 is received within the outer bushing 70 and the large eccentric bushing 70 can be received within either aperture 19 of the bosses.
(56) Referring additionally to
(57) Formed axially in the body portion 74, 75 and the head portion 72, 73 of each bushing 70, 71 is a bore 76, 77 extending the length of the bushing. The bore 76 of the large bushing 70 is sized to receive the body portion 75 of the small bushing 71 and the bore 77 of the small bushing 71 is sized to receive sized to receive one of the pin receptacle portions 29 of the fixed link 26, (shown in
(58) Similar to that described above, each bore 76, 77 has an axial center line 76, 77 off set from the axial center line 74, 75 of the respective body portion 74, 75. In this way, the center line 76, 77 of the respective bore 76, 77 is not coaxial with the center line 74, 75 of its respective body portion 54, 55. To enable fine and coarse adjustment, the offset 78 between the centerline 76 of the bore 76 and the centerline 74 of the body portion 74 of the larger eccentric bushing 70 is greater than the offset 79 between the centerline 77 of the bore 77 and the centerline 75 of the body portion 75 of the small eccentric bushing 71. Thus rotation of the large bushing 70 about the body portion center line 74 will result in greater axial displacement of the bore center line 76, as compared with the small bushing 71.
(59) For example, the offset 78 between the centerline 76 of the bore 76 and the centerline 74 of the body portion 74 of the larger eccentric bushing 70 is preferably about 0.035, but can fall in the range between 0.015 and 0.050. The offset 79 between the centerline 77 of the bore 77 and the centerline 75 of the body portion 75 of the small eccentric bushing 71 is preferably about 0.005, but can fall in the range between 0 and 0.015. It is also conceivable to provide the larger offset 78 (i.e., coarse adjustment) on the small bushing 71 and the smaller offset 79 (i.e., fine adjustment) on the large bushing 70.
(60) As also described above, each bushing 70, 71 is also preferably provided with a notch 82, 83 so as to provide a visual indication of the maximum displacement of the through hole with respect to the body portion. Thus, the notch 82, 83 is preferably provided on the head portion at a location that is furthest from the center line of the inner bore.
(61) Returning to
(62) While various embodiments of the present invention are specifically illustrated and/or described herein, it will be appreciated that modifications and variations of the present invention may be effected by those skilled in the art without departing from the spirit and intended scope of the invention.