PLANT EQUIPMENT MONITORING CONTROL SYSTEM AND PLANT EQUIPMENT MONITORING CONTROL METHOD
20210055713 ยท 2021-02-25
Assignee
Inventors
Cpc classification
B03C3/76
PERFORMING OPERATIONS; TRANSPORTING
Y02P90/02
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G05B19/41885
PHYSICS
G05B13/0205
PHYSICS
B03C3/02
PERFORMING OPERATIONS; TRANSPORTING
G05B19/4183
PHYSICS
International classification
Abstract
An objective of the present invention is to achieve optimal operating guidance on day-to-day operations in a plant while also achieving, for example, soundness and reduced operating costs for a plant equipment piece without increasing the load on the central operation room, by determining the optimal configuration value for the operating value of the plant equipment piece. To this end, there is provided an equipment state monitoring device 331 for analyzing an operating state of a first plant equipment piece 303 during a prescribed period. The equipment state monitoring device 331 analyzes the operating state of the first plant equipment piece 303, and depending on a result of the analysis, carries out determination of an optimal operating value.
Claims
1. A plant equipment monitoring control system comprising: a plurality of plant equipment pieces including a first plant equipment piece; a plurality of monitoring control devices provided corresponding to the respective plurality of plant equipment pieces; a plurality of sensors provided on the plurality of plant equipment pieces; a monitoring device that collects sensor measurement values from the plurality of sensors of the plurality of plant equipment pieces; a central control device that continuously monitors each of the sensor measurement values collected to the monitoring device, and instructs an operating value in real time according to the sensor measurement value to the monitoring control device corresponding to each of the plant equipment pieces; and an equipment state monitoring device that receives first monitoring data including the sensor measurement value and the operating value from the monitoring device and the central control device, analyzes an operating state of the first plant equipment piece during a prescribed period, and carries out determination of an optimal operating value of the first plant equipment piece depending on a result of the analysis of the operating state of the first plant equipment piece.
2. The plant equipment monitoring control system according to claim 1, wherein the equipment state monitoring device analyzes the operating state of the first plant equipment piece on the basis of second monitoring data during the prescribed period generated by processing the first monitoring data received from the monitoring device and the central control device.
3. The plant equipment monitoring control system according to claim 2, wherein in the second monitoring data, the leveled sensor measurement value, environment data that systematically affects the sensor measurement value, disturbance data that temporarily affects the sensor measurement value, and the operating value of the first plant equipment piece are linked to a time axis and are stored.
4. The plant equipment monitoring control system according to claim 3, wherein the equipment state monitoring device filters the second monitoring data on the basis of a time width, the environment data, the disturbance data, and the operating value of the first plant equipment piece, and analyzes the operating state of the first plant equipment piece.
5. The plant equipment monitoring control system according to claim 3, wherein the equipment state monitoring device creates a two-axis graph by using, as axes, respective two data pieces included in the second monitoring data.
6. The plant equipment monitoring control system according to claim 3, wherein the first plant equipment piece is an electrostatic precipitator of a thermal power plant, and wherein as a monitoring operating value of the electrostatic precipitator, at least one of an operation of brushing off dust in the electrostatic precipitator, a method for electrically charging an. electrode of the electrostatic precipitator, and the electric power consumption of an electric charging device that applies a voltage to the electrode is included.
7. The plant equipment monitoring control system according to claim 3, wherein the first plant equipment piece is an electrostatic precipitator of a thermal power plant, wherein as the environment data, a type of coal used for a boiler of the thermal power plant and a boiler load of the boiler are included, wherein as the disturbance data, the execution of dust purification in an upstream of the electrostatic precipitator is included.
8. The plant equipment monitoring control system according to claim 1, wherein the plurality of sensors provided on the first plant equipment piece include a sensor in which while being received by a first monitoring control device provided corresponding to the first plant equipment piece, the sensor measurement value of the sensor is not collected to the monitoring device, and wherein the equipment state monitoring device receives the sensor measurement value received by the first monitoring control device, and analyzes the operating state of the first plant equipment piece on the basis of the sensor measurement value received by the first monitoring control device and the second monitoring data during the prescribed period generated by processing the first monitoring data.
9. A plant equipment monitoring control method in which a plurality of sensors are provided on a plurality of plant equipment pieces including a first plant equipment piece, and the plurality of plant equipment pieces are controlled on the basis of sensor measurement values from the plurality of sensors, wherein a monitoring device collects the sensor measurement values from the plurality of sensors, wherein a central control device continuously monitors each of the sensor measurement values collected to the monitoring device, and instructs an operating value in real time according to the sensor measurement value to a monitoring control device of each of the plant equipment pieces, and wherein an equipment state monitoring device analyzes an operating state of the first plant equipment piece during a prescribed period on the basis of first monitoring data including the sensor measurement value and the operating value, and carries out determination of an optimal operating value of the first plant equipment piece depending on a result of the analysis of the operating state of the first plant equipment piece.
10. The plant equipment monitoring control method according to claim 9, wherein the equipment state monitoring device analyzes the operating state of the first plant equipment piece on the basis of second monitoring data during the prescribed period generated by processing the first monitoring data.
11. The plant equipment monitoring control method according to claim 10, wherein in the second monitoring data, the leveled sensor measurement value, environment data that systematically affects the sensor measurement value, disturbance data that temporarily affects the sensor measurement value, and the operating value of the first plant equipment piece are linked to a time axis and are stored.
12. The plant equipment monitoring control method according to claim 11, wherein the equipment state monitoring device filters the second monitoring data on the basis of a time width, the environment data, the disturbance data, and the operating value of the first plant equipment piece, and analyzes the operating state of the first plant equipment piece.
13. The plant equipment monitoring control method according to claim 11, wherein the equipment state monitoring device creates a two-axis graph by using, as axes, respective two data pieces included in the second monitoring data.
14. The plant equipment monitoring control method according to o claim 11, wherein the first plant equipment piece is an electrostatic precipitator of a thermal power plant, wherein as the monitoring operating value of the electrostatic precipitator, at least one of an operation of brushing off dust in the electrostatic precipitator, a method for electrically charging an electrode of the electrostatic precipitator, and the electric power consumption of an electric charging device that applies a voltage to the electrode is included.
15. The plant equipment monitoring control method according to claim 11, wherein the first plant equipment piece is an electrostatic precipitator of a thermal power plant, wherein as the environment data, a type of coal used for a boiler of the thermal power plant and a boiler load of the boiler are included, and wherein as the disturbance data, the execution of dust purification an upstream of the electrostatic precipitator is included.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DESCRIPTION OF EMBODIMENTS
[0024]
[0025]
[0026] The principle of the electrostatic precipitator will be described with reference to
EXAMPLE 1
[0027]
[0028] The type and number of the sensors provided on the plant equipment piece are not particularly limited. The sensor is installed according to the item necessary for monitoring and controlling the equipment piece. Examples of the items measured by the sensor 304 provided on the electrostatic precipitator 303 include, for example, the electric charging current, the electric charging voltage, the number of times of sparking, and the like of the electrostatic precipitator.
[0029] The plant equipment monitoring control system of this example further has an equipment state monitoring device 331 that monitors the operating states of these plant equipment pieces. While the central operation room performs the equipment monitoring control for controlling the day-to-day operations in the plant equipment piece, the equipment state monitoring device 331 performs the analysis for determining an optimal operating value that achieves the improvement in the performance of the plant equipment piece, the maintenance of soundness, reduced operating costs, and the like. It should be noted that in
[0030] The relationship between the sensor measurement values used in the monitoring device 321 and the sensor measurement values used in the equipment state monitoring device 331 will be described with reference to
[0031] On the ether hand, the equipment state monitoring device 331 monitors the state of the plant equipment piece on the basis of monitoring data 411 processed and created from the monitoring data 410, and performs the analysis for determining the optimal operating value of the plant equipment piece. For this, the monitoring data does not require the real time properties, and the tendency needs only to be found by discarding the fine change in the operating state. Thus, disturbance and noise caused during the day-to-day operations are removed from the monitoring data 410, and the monitoring data 411 is leveled by averaging the sensor measurement values during the prescribed time. For example, when a waveform 406 on the basis of the monitoring data 411 corresponding to the waveform 404 is created, disturbance 405 included in the waveform 404 is removed, and the fine change in the waveform 404 is uniformed and leveled. Also, for determining the optimal operating value of the operation of the plant equipment piece, the comparison of the operating data under the equivalent condition or the tendency grasped from the operating data stacked for a certain period or more is more important than the real time change. Due to this, the control in the equipment state monitoring device 331 is performed by a batch process. Thus, the control information, such as the sensor measurement value from the monitoring device 321 and the set operating value of each plant equipment piece from the central control device 322, may be transferred to the equipment state monitoring device 331 at the timing of, for example, once a day.
[0032] Hereinafter, with the electrostatic precipitator that is one of the auxiliary equipment pieces as an example, an example in which the optimal operating value of the electrostatic precipitator is determined by the plant equipment monitoring control system according to this example will be described. Examples of the items of the optimal operating value determination of the electrostatic precipitator include at least one of the following three.
(1) An Operation of Brushing Off the Dust
[0033] As illustrated in
(2) A Method for Electrically Charging the Electrode
[0034] The dust collection performance of the electrostatic precipitator is significantly affected by the properties of the dust. For example, it has been known that when much dust having a high electric resistivity is contained in the exhaust gas, a phenomenon in which positive ions are emitted from the collecting electrode by occurring dielectric breakdown in the dust layer accumulated on the collecting electrode (referred to as reverse ionization) is likely to be caused, and in this case, the dust collection performance is significantly lowered. In such a case, by intermitting the electric charging of the electrode, the reverse ionization can be prevented from being caused. In this way, as for the method for electrically charging the electrode, it is determined which of the continuous electric charging, the intermittent electric charging (and the electric charging rate in this case), and the pulse electric charging provides the maximum performance (optimal operating value) according to the properties of the dust and the operating state of the plant.
(3) The Electric Power Consumption of an Electric Charging Device
[0035] The electric power consumption of an electric charging device that applies a negative voltage to between the discharge electrode and the collecting electrode is determined according to the electric current and voltage applied and the electric charging method. The optimal electric power consumption of the electric charging device is determined so that while the dust collection performance is maintained, the electric power consumption is reduced.
[0036]
[0037] The auxiliary storage 503 stores first monitoring data 5031 including environment data, the equipment operating value, and the sensor measurement value transmitted from the central operation room to the equipment state monitoring device 331, second monitoring data 5032 acquired by processing the first monitoring data 5031 for carrying out determination of the optimal operating value of the plant equipment piece (here, the electrostatic precipitator), and an electrostatic precipitator (EP: Electrostatic Precipitator) monitoring program 5033 for monitoring the operating state of the electrostatic precipitator.
[0038] Since as described above, the equipment state monitoring device 331 does not require the real time properties, the first monitoring data is transmitted from the central operation room by the batch process at a frequency of, for example, once a day, and is stored in the auxiliary storage 503. The first monitoring data 5031 includes, in addition to the sensor measurement value (the monitoring data 410 illustrated in
[0039] A data generation unit 5033a of the EP monitoring program 5033 processes the first monitoring data 5031 to generate the second monitoring data 5032.
[0040] A data processing unit 5033b performs the analysis of the operating state of the electrostatic precipitator on the basis of the second monitoring data 5032. As illustrated in
[0041] The data processing unit 5033b, not only monitors each of the prescribed data (the sensor measurement value, the parameter, and the like), but also performs the data processing so that the mutual relationship between a plurality of data is monitored. For example, the data processing unit 5033b generates a two-axis graph by using, as axes, two data pieces, and displays the generated two-axis graph on the display 508 by a data displaying unit 5033c. Hereinafter, examples thereof are illustrated in
[0042]
[0043] The data processing unit 5033b can filter the time width displayed in the two-axis graph 701. Also, in addition to the time filtering, a filtering based on the environment data of the second monitoring data 5032, for example, the type of the coal or the boiler load that is sectioned into some load widths for filtering, is applicable, so that the presence or absence of the change in the operating state under the equivalent or similar condition is easily checked.
[0044]
[0045]
[0046] In light of these analyses, the optimal configuration value for the equipment operating value can be determined. For example, when the dust concentration of the outlet of the electrostatic precipitator can be considered to be constantly sufficiently low, the hammering interval is extended or the moving speed of the moving collecting electrode is lowered, so that the progress of the deterioration of the facility can be slowed. Likewise, the optimal configuration value for the equipment operating value can be determined for each environment condition.
EXAMPLE 2
[0047]
[0048] The electrostatic precipitator state monitoring device 1101 can acquire, from the monitoring control device 312, the sensor measurement value and the equipment operating value related to the electrostatic precipitator 303. On the other hand, the environment data of the plant and the sensor measurement values and the equipment operating values related to other plant equipment pieces are required to be acquired from the monitoring device 321 and the central control device 322. With this, the same analysis as Example 1 can be executed in more detail by using a larger number of types of sensor measurement values. In this case, a time shift occurs between the sensor measurement value related to the electrostatic precipitator 303 received by the monitoring device 321 and the sensor measurement value received by the monitoring control device 312. For this, the sensor measurement value data from the monitoring device 321 may include the sensor measurement value data from the electrostatic precipitator, and take the matching between the measurement value data to correct the time. Alternatively, when the error of the time is within a certain degree of range, in particular, the time may be unrequired to be corrected.
REFERENCE SIGNS LIST
[0049] 100 . . . main equipment device group,
[0050] 101 . . . boiler,
[0051] 102 . . . turbine,
[0052] 103 . . . electric generator,
[0053] 104 . . . condenser
[0054] 110 . . . environmental conservation apparatus,
[0055] 111 . . . denitrification device,
[0056] 112 . . . air preheater,
[0057] 113, 303 . . . electrostatic precipitator,
[0058] 114 . . . desulfurization device,
[0059] 115 . . . funnel,
[0060] 116 . . . heat exchanger,
[0061] 201, 202 . . . flue,
[0062] 203 to 205 . . . dust collection section,
[0063] 206 . . . hopper,
[0064] 211 . . . discharge electrode,
[0065] 212 . . . collecting electrode,
[0066] 213 . . . ion,
[0067] 301 . . . main equipment piece,
[0068] 305 . . . auxiliary equipment piece,
[0069] 302, 304, 306 . . . sensor,
[0070] 311, 312, 313 . . . monitoring control device,
[0071] 320 . . . central operation room,
[0072] 321 . . . monitoring device,
[0073] 322 . . . central control device,
[0074] 331 . . . equipment state monitoring device,
[0075] 501 . . . processor,
[0076] 502 . . . main memory,
[0077] 503 . . . auxiliary storage,
[0078] 504 . . . input/output interface,
[0079] 505 . . . display interface,
[0080] 506 . . . network interface,
[0081] 507 . . . bus,
[0082] 508 . . . display,
[0083] 509 . . . input device,
[0084] 1101 . . . electrostatic precipitator state monitoring device.