Valve train lever
10927717 · 2021-02-23
Assignee
Inventors
- Gottfried Raab (Perg, AT)
- Thomas Eibl (Seitenstetten, AT)
- Franz Leitenmayr (Perg, AT)
- Ewald Hundsberger (Aschach/Steyr, AT)
Cpc classification
F01L2810/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/2444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve train lever for actuating a valve of a reciprocating piston engine, in particular an internal combustion engine. The valve train lever comprises a lever arm, which is pivotally movable about a pin; a tapping element, which lies against or can be made to lie against a cam of a camshaft of the reciprocating piston engine; a coupling mechanism, by way of which the tapping element is coupled to the lever arm spring-elastically in a first state and rigidly in a second state; and an actuating element, which is connected to the lever arm and lies against or can be made to lie against a valve tappet of the valve.
Claims
1. A valve train lever for actuating a valve of a reciprocating piston engine, comprising: a lever arm, which is pivotally movable about a pin; a tapping element, which lies against or can be made to lie against a cam of a camshaft of the reciprocating piston engine, wherein the tapping element is arranged movably in a transverse direction, transversely in relation to the lever arm; a coupling mechanism, by way of which the tapping element is coupled to the lever arm spring-elastically in a first state and rigidly in a second state, wherein the coupling mechanism comprises a pressure piston space and a pressure piston that is movable in the transverse direction and delimits the pressure piston space; an actuating element, which is connected to the lever arm and lies against or can be made to lie against a valve tappet of the valve; and a control unit for controlling the first state and the second state of the coupling mechanism, wherein the control unit on an outlet side is in fluid connection with the pressure piston space wherein the control unit on an inlet side is in fluid connection with a control line, wherein the control unit for realizing a pressure intensification comprises a control piston with an inlet-side effective surface and an outlet-side effective surface, the outlet side effective surface is smaller than the inlet-side effective surface, wherein the control unit in a first state connects the outlet side in fluid connection with the pressure piston space to a relief line.
2. The valve train lever according to claim 1, wherein, at least in the second state, the pressure piston interacts with the tapping element and, in the second state, the pressure piston space is filled with a hydraulic fluid.
3. The valve train lever according to claim 1, wherein the coupling mechanism comprises a pressure spring, which is supported on the lever arm and prestresses the tapping element in the transverse direction.
4. The valve train lever according to claim 3, wherein the pressure piston interacts with the tapping element in the first state and in the second state, and the pressure spring is arranged in the pressure piston space and lies against the pressure piston.
5. The valve train lever according to claim 3, wherein the pressure spring lies against the tapping element.
6. The valve train lever according to claim 5, wherein the coupling mechanism comprises a counterpressure spring, which is supported on the tapping element and prestesses the pressure piston in the transverse direction, and, in the first state, the tapping element is kept at a distance from the pressure piston in the transverse direction.
7. The valve train lever according to claim 1, wherein the tapping element comprises a roller tappet.
8. The valve train lever according to claim 1, wherein a longitudinal direction of movement of the tapping element and a longitudinal direction of movement of the control piston are coaxial.
9. A reciprocating piston engine, in particular an internal combustion engine, comprising: a valve train lever for actuating a valve of the reciprocating piston engine, the valve train lever including, a lever arm, which is pivotally movable about a pin; a tapping element, which lies against or can be made to lie against a cam of a camshaft of the reciprocating piston engine, wherein the tapping element is arranged movably in a transverse direction, transversely in relation to the lever arm; a coupling mechanism, by way of which the tapping element is coupled to the lever arm spring-elastically in a first state and rigidly in a second state, wherein the coupling mechanism comprises a pressure piston space and a pressure piston that is movable in the transverse direction and delimits the pressure piston space; an actuating element, which is connected to the lever arm and lies against or can be made to lie against a valve tappet of the valve; and a control unit for controlling the first state and the second state of the coupling mechanism, wherein the control unit on an outlet side is in fluid connection with the pressure piston space wherein the control unit on an inlet side is in fluid connection with a control line, wherein the control unit for realizing a pressure intensification comprises a control piston with an inlet-side effective surface and an outlet-side effective surface, the outlet side effective surface is smaller than the inlet-side effective surface, wherein the control unit in a first state connects the outlet side in fluid connection with the pressure piston space to a relief line.
10. A reciprocating piston engine according to claim 9, wherein the control unit is in fluid connection on an inlet side with an oil circuit of the reciprocating piston engine by way of a solenoid valve.
11. A motor vehicle, in particular a commercial vehicle, with an internal combustion engine comprising: a valve train lever for actuating a valve of a reciprocating piston engine, the valve train lever including, a lever arm, which is pivotally movable about a pin; a tapping element, which lies against or can be made to lie against a cam of a camshaft of the reciprocating piston engine, wherein the tapping element is arranged movably in a transverse direction, transversely in relation to the lever arm; a coupling mechanism, by way of which the tapping element is coupled to the lever arm spring-elastically in a first state and rigidly in a second state, wherein the coupling mechanism comprises a pressure piston space and a pressure piston that is movable in the transverse direction and delimits the pressure piston space; an actuating element, which is connected to the lever arm and lies against or can be made to lie against a valve tappet of the valve; and a control unit for controlling the first state and the second state of the coupling mechanism, wherein the control unit on an outlet side is in fluid connection with the pressure piston space wherein the control unit on an inlet side is in fluid connection with a control line, wherein the control unit for realizing a pressure intensification comprises a control piston with an inlet-side effective surface and an outlet-side effective surface, the outlet side effective surface is smaller than the inlet-side effective surface, wherein the control unit in a first state connects the outlet side in fluid connection with the pressure piston space to a relief line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(12) In a first spring-elastic state of the coupling mechanism 110, the pressure piston space 112 is pressureless, so that the tapping element 106 follows the contour of the cam 108 because of the spring stressing of the spring 118. For this purpose, the spring stressing is set such that, with a maximum rotational speed, the force of inertia of the tapping element 106 is less than the spring stressing of the pressure spring 118.
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(14) In a first configuration, the rest position is maintained because of a prestressing of a valve tappet 124 of the valve 122 against the smaller spring stressing of the compressed spring 118. In a second configuration, the pivoting movement of the lever arm 102 about the pivot pin 104 in the first state is blocked, decelerated or damped. In a third configuration, the lever arm 112 is kept substantially in the rest position because of its moment of inertia with respect to the pivot pin 104, for example in that a resonant frequency or natural frequency of the spring-elastically coupled lever arm 102 is small in comparison with the rotational speed of the cam 108. The three configurations can be combined in pairs or completely.
(15) In a second state, schematically shown in
(16) Because of the rigid coupling between the tapping element 106 and the lever arm 102 in the second state of the coupling mechanism 110, the movement of the tapping element 106 following the cam 108 is transferred by way of the lever arm 102 and the actuating element 120 to the valve tappet 124 of the valve 122. The pivoting movement 126 about the pivot pin 104 in the second state and the resultant actuation 128 of the valve 122 is shown in
(17) In every example of an embodiment, the lever arm 102 may be formed as a rocker lever with the coupling mechanism 110 and the actuating element 120 respectively on different partial lever arms with respect to the pivot pin 104. Alternatively, the lever arm 102 may be formed as a cam follower, the coupling mechanism 110 and the actuating element 120 being arranged on the same side with respect to the pivot pin 104.
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(19) The control unit 130 comprises a check valve 132 with a closing element 134, which opens in the inflow direction to the pressure piston chamber 112 and closes in the outflow direction from the pressure piston chamber 112. The control unit 130 also comprises a control piston space 136 (for example in a cylinder), in which a control piston 138 is arranged longitudinally movably. With an inlet-side effective surface 140, the control piston 138 delimits the control piston space 136. An outlet side of the control piston 138, opposite from the inlet-side effective surface 140, is in fluid exchange with the pressure piston space 112 by way of a fluid connection 144. On the outlet side, the control piston 138, or a closing element lying against the control piston 138, is designed to close the cross section of a valve seat by way of an outlet-side effective surface 142.
(20) The inlet-side effective surface 140 (for example with cross-sectional area A.sub.in) is greater than the outlet-side effective surface 142 (for example with cross-sectional area A.sub.out). If the inlet-side effective surface 140 is pressurized by a control line 146 in fluid connection with the control piston space 136 (for example with a control pressure p.sub.control), the force of the control piston 138 that is brought about by the control pressure in the longitudinal direction of movement thereof (for example the force A.sub.in.Math.p.sub.control corresponds to a greater closing pressure p.sub.close at the outlet-side effective surface 142 (for example a closing pressure greater in the ratio A.sub.in/A.sub.out of the inlet-side effective surface 140 to the outlet-side effective surface 142).
(21) By way of the check valve 132, which is likewise connected on the inlet side to the control line 146, the pressure piston space 112 can be filled with hydraulic fluid during the transition from the first state to the second state of the coupling mechanism 110. A control pressure p.sub.control in the control line 146 is adequate to maintain by means of the control piston 138 a closing pressure p.sub.close=p.sub.control.Math.A.sub.in/A.sub.out in the pressure piston chamber 112 greater in the ratio of effective surfaces 140 and 142 for the rigid coupling of the tapping element 106.
(22) Without pressurization of the control piston space 136 by way of the control line 146, the control piston 138 assumes an open position. In the open position, the outlet-side fluid connection 144 between the control unit 130 and the pressure piston space 112 is in fluid connection with a relief line 148 for the transition from the second state to the first state of the coupling mechanism 110.
(23) In the case of the example of an embodiment of the control unit 130 shown in
(24) The control line 146 is preferably connected to an existing lubricating oil supply of the internal combustion engine by way of a solenoid valve for controlling the first state and the second state of the coupling mechanism 110.
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(26) The pivot pin 104 is mounted pivotally movably by way of a bearing block 152 screwed on the cylinder head of the internal combustion engine. The control line 146 is led through bores within the lever arm 102 and, by way of the pivot pin 104, is in fluid connection with the solenoid valve for controlling the first state and second state of the coupling mechanism 110 independently of the pivoting position of the lever arm 102.
(27) In a first variant, shown in
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(29) The first state and second state of the coupling mechanism 110 may also be respectively referred to as the switched-off state and switched-on state with regard to the function of the valve 122 for removing the compressed gas (for example compressed air). In the switched-on state, there is therefore oil pressure in the bore of the control line 146. The oil pressure has the effect of pressing a ball as a closing element 134 out of the check valve 132, formed by a depression, and allows the oil to flow by way of a short bore as a fluid connection 144-1 into the pressure control space 112. At the same time, the oil flows into the control piston space 136 and presses the control piston 138-1 (which defines the inlet-side effective surface) against a ball as a closing element 138-2 with the outlet-side effective surface. The closing element 138-2 closes the fluid connection 144-2 between the pressure piston space 112 and the relief line 148. Consequently, the pressure piston space 112 is a closed space and a pressure piston 162 of the tapping element 106 is pressed away from the lever arm 102 toward the cam 108. The pressure piston 162 always lies against the roller tappet 160.
(30) The twist preventer 116 formed by a projecting screw shank comprises a projection which engages in a longitudinal groove on the pressure piston 162. Optionally, the projection also serves as a stop, the upper end of the groove forming the lug 114.
(31) Consequently, the roller tappet 160 lies on the cam 108 in rigid coupling with the lever arm 102, and because of the rigid coupling the entire rocker lever 102 is moved by the cam 108 for the actuation 128 of the valve 122.
(32) At the same time, preferably as a result of fluid connection with the control line 146, there is also oil pressure in a controlled oil pressure line 164 for supplying the actuating element 120 with lubricating oil. The actuating element 120 comprises a ball-head connection 166 and an actuating surface 168, which are respectively wetted with lubricating oil by way of the controlled oil pressure line 164. In the controlled oil pressure line 164, oil is only delivered if the coupling mechanism 110 is in the second state, that is to say the rocker lever 102 is in the switched-on state, with the solenoid valve open.
(33) In the first state (i.e. the switched-off state), the supply of oil into the control line 146 (and the controlled oil pressure line 164 in fluid connection therewith) is interrupted by way of the solenoid valve. Consequently, there is no longer any pressure on the control piston 138-1 and the fluid connection 144-2 formed as a relief bore is no longer closed by way of the control piston 138-1 and its closing element 138-2 at the outlet-side effective surface 142. The open position of the closing element 138-2 brings the fluid connection 144-2 into connection with the relief line 148. The roller tappet 160 is pressed together with the pressure piston 162 toward the lever arm 102 because of the actuation by the cam 108. The pressure piston 162 forces oil out of the pressure piston space 112 outward by way of the fluid connection 144-2 into the relief line 148. Since there is no longer any pressure in the pressure piston space 112 and pressure no longer acts on the tapping element 106 by way of the pressure piston 162, the roller tappet 160 of the tapping element 106 is then only pressed by way of the pressure spring 118 onto the cam 108 according to the spring-elastic first state of the coupling mechanism 110. That is to say that the roller tappet 160 and the pressure piston 162 of the tapping element 106 move up and down, but not the entire valve train lever 100, for example because the spring force of the pressure spring 118 is smaller than the compressive force of a valve spring of the valve 122, which interacts with the actuating element 120 on the opposite side of the lever arm 102.
(34) The actuating element may also comprise a setting screw 170. Alternatively or additionally, a valve clearance of the valve 122 may be set by the fluid volume in the pressure piston space 112 in the second state.
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(37) The pressure spring 118 is supported on the lever arm 102 and, instead of against the pressure piston 162 of the tapping element 106, lies against the roller tappet 160 of the tapping element 106. An additional counterpressure spring 174 constantly presses the pressure piston 162 upward (i.e. toward the lever arm 102) in the first state of the coupling mechanism 110, that is to say in the switched-off mode of the valve train lever 100. The pressure piston 162 no longer moves up and down in the first state, and consequently does not cause unwanted pumping of the oil.
(38) In the fourth example of an embodiment, shown in
(39) In all of the examples of embodiments, the pressure spring 118 ensures that the roller tappet 160 lies on the cam 108 both in the first state and in the second state. The spring stressing of the pressure spring 118 for the roller tappet 160 is at least so great that the mass of the roller tappet 160 follows the cam 108 at the maximum rotational speed. As a result, the efficiency is improved, and wear and running noises are reduced.
(40) The coupling mechanism 110 of the fourth example of an embodiment has the advantage that the pressure piston 162 in the first state of the coupling mechanism 110 (i.e. in the switched-off mode of the valve train lever 110) does not constantly follow the up and down movement of the roller tappet 160 and unnecessarily pump oil. As a result, the efficiency is improved.
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(42) In the fifth example of an embodiment, the control unit 130 is not arranged in the extended axis over the pressure piston 162 but at some other (in principle any location, for example on the lever arm 102). The control unit 130 and the coupling mechanism 110 may (for example as in the second example of an embodiment of
(43) An advantageous location on the lever arm 102 for arranging the control unit 130 is at the pivot pin 104 (for example over the pivot pin 104). The fifth example of an embodiment of
(44) Although the present disclosure has been described with reference to exemplary examples of embodiments, it is evident to a person skilled in the art that various changes may be made and equivalents may be substituted. In addition, many modifications may be made to adapt a particular situation or a particular drive to the teaching of the present disclosure. Consequently, the present disclosure is not restricted to the disclosed examples of embodiments and implementations but comprises all examples of embodiments that come within the scope of the appended patent claims.
LIST OF REFERENCE SIGNS
(45) 100 Valve train lever 102 Lever arm 104 Pivot pin 106 Tapping element 108 Cam 110 Coupling mechanism 112 Pressure piston space 114 Lug 116 Twist preventer, optional stop 118 Pressure spring 120 Actuating element 122 Valve in the cylinder head 124 Valve tappet 126 Pivoting movement 128 Actuating movement 130 Control unit 132 Check valve 134 Closing element 136 Control piston space 138 Control piston 140 Inlet-side effective surface 142 Outlet-side effective surface 144 Fluid connection between control unit and coupling mechanism 146 Control line 148 Relief line 152 Bearing block 154 Double web 156 Injection nozzle 158 Permanent oil pressure line 160 Roller tappet 162 Pressure piston 164 Controlled oil pressure line 166 Ball-head connection 168 Actuating surface 170 Setting screw 172 Bearing bush 174 Counterpressure spring