Low temperature synthesis of aluminum hydr(oxide) inside porous media
10927016 ยท 2021-02-23
Assignee
Inventors
- Kiril D. Hristovski (Gilbert, AZ, US)
- Jasmina Markovski (Mesa, AZ, US)
- Paul K. Westerhoff (Scottsdale, AZ)
- Shahnawaz Sinha (Chandler, AZ, US)
Cpc classification
B01J20/3236
PERFORMING OPERATIONS; TRANSPORTING
C02F1/288
CHEMISTRY; METALLURGY
B01J20/3208
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28026
PERFORMING OPERATIONS; TRANSPORTING
B01J20/08
PERFORMING OPERATIONS; TRANSPORTING
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/08
PERFORMING OPERATIONS; TRANSPORTING
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Preparing a porous hybrid media includes contacting porous media (e.g., strong base ion-exchange media) with an aqueous solution including aluminum ions to yield a aluminum-ion-containing porous media, contacting the aluminum-ion containing porous media with a reducing agent to impregnate elemental aluminum in the porous media, and oxidizing the elemental aluminum to yield a porous hybrid media including aluminum hydr(oxide) impregnated in the porous media. In some cases, a pH of an aqueous mixture including the aluminum-ion-containing porous media may be adjusted to form a floc including aluminum hydroxide, and the aluminum hydroxide-containing porous media may be contacted with a reducing agent to yield a porous hybrid media including aluminum hydr(oxide) impregnated in the porous media. The porous hybrid media may advantageously be prepared at low temperature (e.g., room temperature).
Claims
1. A method of preparing a porous hybrid media, the method comprising: contacting porous media with an aqueous solution comprising aluminum ions to yield a aluminum-ion-containing porous media; contacting the aluminum-ion containing porous media with a reducing agent to impregnate elemental aluminum in the porous media; and oxidizing the elemental aluminum to yield a porous hybrid media comprising aluminum hydr(oxide) impregnated in the porous media.
2. The method of claim 1, wherein the aluminum ions are derived from aluminum chloride.
3. The method of claim 1, wherein the reducing agent comprises borohydride.
4. The method of claim 1, wherein preparing the porous hybrid media occurs at room temperature or a temperature less than about 40 C.
5. The method of claim 1, wherein the porous media comprises strong base ion-exchange media.
6. The method of claim 1, wherein an aluminum content of the porous hybrid media is between 2 wt % and 3 wt %.
7. The method of claim 1, wherein the aluminum hydr(oxide) comprises -Al.sub.2O.sub.3, amorphous Al.sub.2O.sub.3, or a combination thereof.
8. The method of claim 1, wherein oxidizing the elemental aluminum comprises contacting the elemental aluminum with oxygen.
9. The method of claim 8, wherein contacting the elemental aluminum with oxygen comprises contacting the elemental aluminum with air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) A low-temperature method for synthesizing aluminum (hydr)oxide material inside porous media to fabricate porous hybrid media capable of removing nitrate and fluoride from aqueous media, such as contaminated groundwater, is described. As used herein, aluminum hydr(oxide) refers to aluminum oxyhydroxide (AlO(OH)), aluminum oxide (Al.sub.2O.sub.3), or both. Low temperature generally includes a temperature in a range of 0-40 C., such as room temperature or. In some cases, low temperature includes a temperature less than a temperature at which a structure or function of the porous media is deformed or destroyed, respectively. Suitable porous media include strong base ion-exchange resin and weak base ion-exchange resin, activated carbon, siliceous material based media, or other similar porous metal oxide media.
(11) Process 100 for low-temperature synthesis of porous hybrid media is depicted in the flowchart of
(12) In some cases, a pH of the mixture is adjusted to below 6 (e.g., to about 4.5) or above 8 to inhibit floc formation and allow aluminum ions to enter pores in the porous media over a length of time (e.g., up to 24 hours). In 104, a pH of the mixture is adjusted to form a floc including aluminum hydroxide. A floc is typically formed when the pH of the mixture is adjusted to a pH in a range of 6 to 8. The floc locks the aluminum inside the pores of the porous media. As used herein, floc generally refers to a flocculent mass formed by the aggregation of suspended particles. The pH of the mixture may be adjusted by adding an aqueous solution of a base. Examples of suitable bases include sodium hydroxide, potassium hydroxide, and the like.
(13) In 106, liquid is removed from the mixture to yield aluminum hydroxide-containing porous media. In 108, the aluminum hydroxide-containing porous media is contacted with a reducing agent to yield a porous hybrid media including aluminum hydr(oxide) impregnated in the porous media. The reducing agent is typically in an aqueous solution. Suitable reducing agents include NaBH.sub.4, LiBH.sub.4 NaAlH.sub.4, KAlH.sub.4, and the like. The aluminum content of the porous hybrid media is typically at least 3 wt % (e.g., between 3 wt % and 5 wt %, or between 3 wt % and 4 wt %) of the porous hybrid media. At least some of the aluminum hydr(oxide) may be in the form of nanoparticles. In some cases, the aluminum hydr(oxide) includes -Al.sub.2O.sub.3, amorphous Al.sub.2O.sub.3, AlO(OH), or a combination thereof. The resulting porous hybrid media may be washed with water to achieve a neutral pH (e.g., a pH above 4.5, or about 7). In some cases, the porous hybrid media is stored under water after washing.
(14) Process 110 for low-temperature synthesis of porous hybrid media is depicted in the flowchart of
(15) In 114, the aluminum-ion containing porous media is contacted with a reducing agent to impregnate elemental aluminum in the porous media. The reducing agent is typically in an aqueous solution. Suitable reducing agents include NaBH.sub.4, LiBH.sub.4 NaAlH.sub.4, KAlH.sub.4, and the like.
(16) In 116, the elemental aluminum is oxidized to yield a porous hybrid media including aluminum hydr(oxide) impregnated in the porous media. Oxidizing the elemental aluminum includes contacting the elemental aluminum with oxygen. The oxygen is typically environmental oxygen, such as oxygen in the air or oxygen dissolved in water or an aqueous solution. The aluminum content of the porous hybrid media is at least 2 wt % (e.g., between 2 wt % and 4 wt %, or between 2 wt % and 3 wt %) of the porous hybrid media. At least some of the aluminum hydr(oxide) may be in the form of nanoparticles. In some cases, the aluminum hydr(oxide) includes -Al.sub.2O.sub.3, amorphous Al.sub.2O.sub.3, or a combination thereof. The resulting porous hybrid media may be washed with water to achieve a neutral pH (e.g., a pH above 4.5, or about 7). In some cases, the porous hybrid media is stored under water after washing.
(17) In some cases, metal salts, such as titanium salts, are introduced into the porous hybrid media to yield improved sorbent properties or selectivity for specific contaminants. Porous hybrid media described herein may be used in fixed bed reactor configurations for small treatment systems, such as household treatment systems.
(18)
EXAMPLE
(19) Aluminum (hydr)oxide was synthesized at a room temperature by reducing aluminum ion precursor with sodium borohydride in ultrapure water. To ensure complete reduction of the aluminum, borohydride was provided in excess of the stoichiometric requirements. The same process was employed to synthesize aluminum (hydr)oxide inside the pores of commercially-available nitrate selective strong base ion-exchange (IX) resin (Purolite A520E).
(20) Before the modification with aluminum (hydr)oxide, the virgin ion-exchange media was soaked in water to expand the resin, open its macropores, and improve diffusion of the aluminum ions. The excess water was then decanted, and 100 g of wet resin was mixed with a saturated solution of the aluminum salt precursor, prepared by dissolving 55 g of AlCl36H.sub.2O in 50 mL of water. The aluminum cations, with free liquid diffusivity of D.sub.1=5.4110.sup.6 cm.sup.2 s.sup.1 in water at 25 C., diffuse into the pores and establish equilibrium with the bulk within minutes to hours of creating a high concentration gradient. Nonetheless, to ensure comprehensive diffusion of the aluminum ions inside the pores, the ion-exchange media and aluminum solution were gently mixed for 1 day. The ion-exchange resin primed with aluminum ions was then divided equally into two portions, and two synthesis approaches were undertaken to fabricate two different types of aluminum (hydr)oxide hybrid media.
(21) In the first synthesis approach, as described with respect to
(22) High resolution X-ray diffraction (XRD) analysis (PANalytical X'Pert Pro, CuK source) was employed to confirm aluminum (hydr)oxide formation and determine the presence of crystalline phases and structural characteristics. Focused ion beam and scanning electron microscopy (FIB/SEM) techniques (Nova 200 NanoLab UHR FEG-SEM/FIB and XL 30 by FEI) were used to determine the size and shape of the aluminum (hydr)oxide material deposited within the pores of both hybrid (Al-HIX) media. The aluminum distribution throughout the hybrid Al-HIX media was evaluated by energy dispersive X-ray (EDS) elemental mapping. The FIB/SEM and EDS analyses were also performed on the untreated IX resin, which served as a baseline for comparison with the hybrid media.
(23) Gravimetric analysis at 700 C. was employed to determine the aluminum content of the Al-HIX media and confirm the absence of aluminum in the untreated IX resin. Particle densities and porosities of the Al-HIX and IX resins, and conventional activated alumina (AA) (AA-400G, 2848 mesh, Alcan) were determined via pycnometer analysis. For Al-HIX and IX resins, specific surface area was determined via the Brunauer-Emmet-Teller (BET) method, and their pore size distribution was obtained via the Barret-Joyner-Halenda (BJH) method using MicroMeritics Tristar-II 3020 automated gas adsorption analyzer within the working range of the instrument (from 1.7 to 300 nm).
(24) The iso-electric point (pH.sub.PZC) was determined via pH drift method after 3 days equilibration in 10 mM KCl background electrolyte solution. For porous and large media that require longer time for equilibration, this method can be advantageous compared to titration or electrophoresis methods.
(25) To gain insight into the density of aluminum sites created in the hybrid Al-HIX media, the change in concentration of protons resulting from aluminum (hydr)oxide impregnation inside the ion-exchange media was calculated and normalized per dry weight and surface area of Al-HIX-2 and Al-HIX-4 media. The difference in iso-electric points of the hybrid and virgin media was used to estimate the generation of new positive sites, and BET data was utilized for the specific surface area.
(26) Short-bed column (SBC) tests with sufficient bed depth to capture the entire mass transfer zone when operated at hydraulic loading rates of full-scale systems were used to assess contaminant removal performance of all media under continuous-flow conditions. The SBC tests were conducted in glass columns (d.sub.Column=1.5 cm) packed with 14.6 cm of media. The realistic hydraulic loading rate of 1.52 L s.sup.1 m.sup.2 (2.22 gal min.sup.1 ft.sup.2) was applied, which enabled capturing the mass transfer zones for both contaminants at an empty bed contact time (EBCT) of 1.6 min.
(27) The continuous-flow column tests were conducted with fluoride and nitrate as model contaminants to estimate each media's contaminant removal performance. The continuous-flow tests were conducted in two water matrices: (1) a simple matrix consisting of nitrate and fluoride in ultrapure water buffered with 10 mM NaHCO.sub.3; and (2) a complex matrix of NSF 53 challenge water that simulates realistic and challenging groundwater conditions (NSF/ANS, 2007). Both water matrices were spiked with 12 mg (F) L.sup.1 and 20 mg (NO.sub.3N) L.sup.1, which represent realistic conditions exceeding the MCLs for these contaminants. The pH was corrected with HCl to realistic conditions (pH.sub.FINAL=7.10.1). Fluoride and nitrate concentrations were analyzed using an ion chromatography instrument (Thermo scientific, Dionex ICS-1100).
(28) The contaminant removal performance of conventional activated alumina was also tested under the same conditions to compare the performance of the newly fabricated Al-HIX media with commercially available BAT for fluoride removal. Additionally, to closely evaluate the effect of aluminum on fluoride sorption, breakthrough curves of Al-HIX-2, Al-HIX-4, and AA media were normalized per aluminum content.
(29) For both fluoride and nitrate, the contaminant removal performance at 95% (q.sub.95%) breakthrough (C.sub.eff/C.sub.o=0.95), which is considered complete contaminant breakthrough from an operational perspective, was estimated via Eq. (1):
(30)
where q.sub.95% is the sorption capacity of the dry media (mg g.sup.1), Q is the flowrate in the packed-bed (L min.sup.1), C(t) is the difference between the initial and effluent sorbate concentrations (mg L.sup.1) at time t (min), and m is the mass of the dry sorbent media used in the packed-bed column (g dry media).
(31) Comparison of the media performance for simultaneous removal of two contaminants was conducted by estimating the Simultaneous Removal Capacity (SRC) index as summarized in Eq. (2):
SRC=(Combined Capacity)(Weighting Factor)(2)
where Combined Capacity represents an average of the removal capacities (q) for each individual pollutant as defined in Eq. (3):
Combined Capacity={square root over (q(F).sup.2+q(NO.sub.3N).sup.2)}(3)
and Weighting Factor is a component that attributes higher scores to media with similar removal capacity for both pollutants over sorbents with preferential removal capacity (Eq. (4)):
(32)
Considering that simple water matrix does not account for reduced performance as a result of competing ions, which are only present in realistic water matrices, the SRC was estimated only for the q.sub.95% obtained with the complex water matrix.
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(34) The synthesized powder aluminum (hydr)oxide material exhibited an iso-electric point of pH.sub.PZC 8.5. This value corresponds well with the pH.sub.PZC 8 measured for the commercial activated alumina used in this experiment and reported values reported for -Al.sub.2O.sub.3, which range between 8 and 9. The higher iso-electric point of the aluminum (hydr)oxide material contributed to the overall iso-electric point of the hybrid media, which increased from pH.sub.PZC 4.7 to pH.sub.PZC 5.3 for the virgin ion-exchange and hybrid media, respectively. As summarized in Table 1, the iso-electric point was the same for both hybrid media, although Al-HIX-4, which was fabricated via the second synthesis approach, exhibited almost twice as much aluminum than the Al-HIX-2.
(35) TABLE-US-00001 TABLE 1 Aluminum content, pore properties, specific surface area, and point of zero charge of tested media BET Al Particle Bulk surface Pore Content porosity density.sup.a area volume Media (%) .sub.P(%) (g L.sup.1) (m.sup.2 g.sup.1) (cm.sup.3 g.sup.1) pH.sub.PZC IX 0.00 77 377.6 7.15 0.016.sup.b 4.7 Al-HIX-2 2.12 72 386.4 23.09 0.047.sup.b 5.3 Al-HIX-4 3.70 64 398.3 14.97 0.027.sup.b 5.3 AA 52.91 78 808.3 237.sup.c 0.33.sup.c 8.0 .sup.aExpressed per dry media .sup.bBJH Desorption cumulative volume of pores between 1.7 nm and 300 nm width .sup.cHao, J., Han, M.-J., Meng, X., 2009. Preparation and evaluation of thiol-functionalized activated alumina for arsenite removal from water. J. Haz. Mat. 167, 1215-1221.
(36) The increase in pH.sub.PZC due to impregnation of IX with aluminum (hydr)oxide consequently resulted in increasing of net positive surface charge of hybrid Al-HIX media for 4 times. The 3.7% Al in Al-HIX-4 yielded 13.08 mol m.sup.2 of new positive surface charges, while the 2.1% Al in Al-HIX-2 yielded 9.45 mol m.sup.2. The estimated higher increase in net positive surface charge density of the Al-HIX-4, when compared to its Al-HIX-2 counterpart, stemmed from lower surface area of the Al-HIX-4 media and was insufficient to cause any differentiating change in the iso-electric point. As summarized in Table 1, surface area increased almost three-fold with the introduction of 2.1% aluminum in Al-HIX-2 compared to virgin IX resin. This could be attributed to new surface area generated by the aluminum (hydr)oxide inside the pores of the media. Interestingly, increasing aluminum from 2.1% to 3.7% decreased the specific surface area, but the specific surface area of Al-HIX-4 remained larger than the virgin IX media. In contrast, the reported specific surface area of activated alumina (AA) is significantly higher (Table 1).
(37) The gain in the specific surface area of both hybrid media due to the increase in aluminum content reduced particle porosity. The particle porosity of the media decreased from .sub.P77% for the virgin IX to .sub.P72% and .sub.P64% for the Al-HIX-2 and Al-HIX-4 media, respectively. These values are comparable with particle porosity for activated alumina of .sub.P78%.
(38) The cumulative pore volume also followed the trend exhibited by the media's specific surface area. According to the BJH model analysis, which is summarized in Table 1, the cumulative pore volume between 1.7 nm and 300 nm initially increased from 0.016 cm.sup.3 g.sup.1 to 0.047 cm.sup.3 g.sup.1 with the increase in aluminum content to 2.1%, and then it decreased to 0.027 cm.sup.3 g.sup.1 when aluminum content increased to 3.7%. This corresponds well with the specific surface area trend because the majority of the new pore volume is created in a mesoporous region below 20 nm, which is the main contributor of high surface area together with the microporous region. Interestingly, it is not only the <20 nm region that is characterized by greater pore volume, but the entire region <300 nm exhibited increases in the respective cumulative pore volumes by a factor of 2 to 3.
(39) The changes in pore volume and surface were not readily observed with the SEM technique. Discrete nanoparticles of aluminum (hydr)oxide could not be identified by the backscatter detector because of relatively small differences in atomic masses between the low atomic mass elements (carbon, nitrogen, and oxygen) in the polymer resin and the aluminum. However, as the aluminum content increased, smoothing of the surfaces within the pores ion-exchange media was observed, which could be attributed to the formation of aluminum (hydr)oxide nano-films. This pore morphology trend was observed throughout the entire depth of the examined media, suggesting the even distribution of the aluminum inside the resin particles, which was confirmed by energy dispersive X-ray elemental mapping microanalysis.
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(41) The commercially-available activated alumina media outperformed the Al-HIX media for fluoride removal by a factor of >10. When normalized on basis of mass dry media, a kilogram of activated alumina was able to treat 2,000 L of fluoride from simple matrix until 95% breakthrough was achieved. This is not surprising considering that activated alumina has a much higher content of aluminum per unit dry media. When the breakthrough curves were compared on basis of volume of water treated per mass of aluminum in the media, the performance trend reversed. The activated alumina removed slightly less fluoride than the two Al-HIX hybrid media. As illustrated in
(42) The presence of co-competing ions in the complex matrix had a differentiating effect on the fluoride removal performance of Al-HIX media. The extent of co-competing ions influence on media performance in continuous-flow system is directly related to ionic: (1) affinity toward media's active sites; (2) concentration; and (3) size. Therefore, it is believed that in the presence of co-competing ions, due to selectivity issues, target contaminant removal decreases. This trend was observed where fluoride removal performance of the Al-HIX-2 media decreased from 200 L/kg of dry media for simple water to 65 L/kg of dry media for the complex water matrix before 95% breakthrough was observed. The fluoride removal performance of Al-HIX-4 exhibited an opposite trend and was enhanced by the presence of co-contaminants in the complex water matrix. Specifically, this media was able to treat 190 L of complex water matrix per kilogram of dry media until 95% of fluoride breakthrough was achieved, which represented an increase of 60 L/kg of dry media as illustrated in
(43) Based on
(44) As illustrated in
(45)
(46) TABLE-US-00002 TABLE 2 Sorbents ranking based on SRC indices for maximum single sorption capacity values estimated in column tests at C.sub.eff/C.sub.o = 95% for complex water matrix q.sub.95% q.sub.95% SRC (mol F (mol NO.sub.3N Combined Weighting (mol Media g.sup.1 dry media) g.sup.1 dry media) capacity factor g.sup.1) IX 11.81 1,721.40 1721.44 0.014 23.62 Al- 16.22 1,752.90 1752.98 0.019 32.44 HIX-2 Al- 38.56 1,674.80 1675.24 0.046 77.10 HIX-4 AA 327.55 3.70 327.57 0.023 7.40
(47) A number of embodiments have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other embodiments are within the scope of the following claims.