Method for liquid air energy storage with fueled and zero carbon emitting power output augmentation
10940424 ยท 2021-03-09
Inventors
Cpc classification
F25J2240/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B41/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J2205/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2230/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
F25J1/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J1/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
F01N5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B41/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A proposed method provides a fueled power output augmentation of the liquid air energy storage (LAES) with zero carbon emissions of its exhaust. It combines the production of liquid air using a low-demand power from the renewable or/and conventional energy sources and the recovery of stored air for production of on-demand power in the fueled supercharged reciprocating internal combustion engine (RICE) and associated expanders. An integration between the LAES and RICE makes possible to recover the RICE exhaust energy for increase in power produced by the expanders of LAES and to use a cold thermal energy of liquid air being re-gasified at the LAES facility for cryogenic capture of CO.sub.2 emissions from the RICE exhaust.
Claims
1. A method for liquid air energy storage with fueled and zero carbon emitting power output augmentation, comprising in combination: charging the energy storage with a liquid air produced through consumption of an excessive power from a co-located renewable energy source or from the grid; discharging the energy storage with producing an on-demand power through pumping and re-gasifying the liquid air and its recovery as combustion air for a fueled internal combustion engine being used as a backup power generator for the said renewable energy source or a peak power co-producer; cryogenically capturing of a carbon dioxide (CO.sub.2) component formed by fuel combustion in said fueled internal combustion engine by removing said captured CO.sub.2 component in a liquid state; and characterized in that recovery of a re-gasified air is performed in a fueled supercharged reciprocating internal combustion engine (RICE) used as a second stage of said re-gasified air recovery; a first stage of said recovery of the re-gasified air is performed through its superheating and expanding in a high-pressure turbo-expander installed upstream of said fueled supercharged RICE; a third stage of said recovery of the re-gasified is performed through providing a temperature of an exhaust gases stream escaped said fueled supercharged RICE at a selected level, expanding the exhaust gases stream at the selected temperature in a low-pressure turbo-expander and recuperating a waste heat of the exhaust gases stream escaped said low-pressure turbo-expander for said superheating the re-gasified air upstream of the high-pressure turbo-expander: cryogenically capturing of the CO.sub.2 component from the exhaust gases stream is performed through a deep cooling a pre-dewatered exhaust gases stream by the liquid air escaped a liquid air pump and is accompanied by re-gasifying the liquid air and de-sublimating of said CO.sub.2 component with its separating from the exhaust gases stream and precipitating in a CO.sub.2 de-sublimator; dewatering the exhaust gases stream escaped a said recuperator is performed firstly as a simple drainage of a formed condensate from said recuperator and further in the sequential two-stage cooling process, wherein a first cooling stage is effected by said exhaust gases stream escaped said CO.sub.2 de-sublimator, resulting in accompanied condensing and removing a water vapor component in a the first cooler, whereas at a second cooling stage is effected by the re-gasified air stream after its leaving said CO.sub.2 de-sublimator and prior to its superheating in said recuperator, resulting in freezing and removing the water vapor component in a second cooler; removing a condensed water component from the first cooler is performed by gravity of the condensed water component during energy storage discharge and from the second cooler by gravity of frozen water component melted with use of the waste heat streams available during energy storage charge; and removing the de-sublimated CO.sub.2 component from said CO.sub.2 de-sublimator is performed during energy storage discharge by fusion of said de-sublimated CO.sub.2 component under a pressure exceeding that at a CO2 triple point and with use of the waste heat streams available during energy storage discharge.
2. A method as in claim 1, wherein charging the energy storage includes the steps of: a) at least one stage compressing a fresh air stream up to a bottom charge pressure with its further after-cooling and cleaning from the atmospheric CO.sub.2 and H.sub.2O contaminants; b) mixing a compressed and cleaned fresh air stream and a recirculating air stream at a bottom charge pressure thus forming a process air stream; c) succeeding at least one-stage and after-cooled compressing the process air stream up to a rated charge pressure; d) final self-powered. after-cooled compressing the process air up to a top charge pressure and its processing between said top and bottom charge pressures in the at least one turbo expander-compressor based refrigeration cycle, resulting in generating a the liquid air from a part of the process air and recirculating a rest of the process air for said its mixing with the compressedandcleaned fresh air at the bottom charge pressure exceeding 2 barA.
3. A method as in claim 1, wherein discharging the energy storage includes the consecutive steps of: a) pumping the liquid air at a top discharge pressure selected in the range from 40 to 200 barA; b) re-gasifying the liquid air at said top discharge pressure and recovery of a released cold thermal energy for cryogenically capturing of the CO.sub.2 capture component from the exhaust gases stream and for dewatering said exhaust gases stream at the second cooling stage; c) superheating a re-gasified air in the recuperator up to a temperature not exceeding 540 C.; d) partial expanding the re-gasified air escaped the recuperator down to a selected bottom discharge pressure in the high-pressure turbo-expander, resulting in producing a part of a total energy storage power output; e) supplying the fueled supercharged RICE with the re-gasified air at said selected bottom discharge pressure; f) performing the operation of said fueled supercharged RICE resulting in producing from 35 to 65% of the total energy storage power output; g) releasing the exhaust gases stream from said fueled supercharged RICE at a pressure somewhat below the selected bottom discharge pressure; h) maintaining a temperature of the exhaust gases stream escaped the fueled supercharged RICE at a level provided by the design of said fueled supercharged RICE: i) expanding the exhaust gases stream in the low-pressure turbo-expander down to an outlet pressure slightly above an atmospheric value resulting in producing a part of the total energy storage power output; j) cooling the exhaust gases stream by the re-gasified air in said recuperator with removal of the condensed water vapor from said exhaust gas stream; and k) following treating the exhaust gases stream escaped the recuperator through said their dewatering and cryogenically capturing of the CO.sub.2 component.
4. A method as in claim 3, wherein the total energy storage power output is augmented in the process including the consecutive steps of: a) pumping the liquid air at the top discharge air pressure selected in the range from 40 to 200 barA; b) re-gasifying the liquid air and recovery of the released cold thermal energy for cryogenically capturing of the CO.sub.2 component from the exhaust gases stream and for dewatering said exhaust gases stream at the second cooling stage; c) superheating the re-gasified air in the recuperator up to a temperature not exceeding 600 C.; d) partial expanding the re-gasified air down to selected bottom discharge pressure in the high-pressure turbo-expander, resulting in production of a part of a total energy storage power output; e) cooling the re-gasified air escaped the high-pressure turbo-expander down to a temperature selected in the range from 10 to 70 C.; f) supercharging supplying the fueled supercharged RICE with the re-gasified air at the selected bottom discharge pressure and temperature; g) performing the operation of said fueled supercharged RICE. resulting in production of 35 to 65% of a total energy storage power output; h) releasing the exhaust gases stream from the fueled supercharged RICE at a pressure somewhat below the selected bottom discharge pressure; i) burning an additional fuel in the exhaust gases stream, resulting in an increase in its temperature up to a level not exceeding 750 C.; j) expanding the exhaust gases stream at an increased inlet temperature in the low-pressure turbo-expander down to an outlet pressure slightly above an atmospheric value in, resulting in production of a part of a total energy storage power output; k) cooling the exhaust gases stream by the re-gasified air in said recuperator with removal of the condensed water vapor from the exhaust gas stream; and l) following treating the exhaust gases stream escaped the recuperator through said their dewatering and cryogenically capturing of the CO.sub.2 component.
5. A method as in claim 3, wherein the total energy storage power output is further augmented in the process including the consecutive steps of: a) pumping the liquid air at the top discharge pressure selected in the range from 40 to 200 barA; b) re-gasifying the liquid air and recovery of the released cold thermal energy for cryogenically capturing of the CO.sub.2 component from the exhaust gases stream and for dewatering said exhaust gases stream at the second cooling stage; c) superheating the re-gasified air in a first recuperator up to a temperature not exceeding 600 C.; d) partial expanding the re-gasified air down to selected bottom discharge pressure in the high-pressure turbo-expander, resulting in production of a part of a total energy storage power output; e) cooling the re-gasified air escaped the high-pressure turbo-expander down to a temperature selected in the range from 10 to 70 C.; f) supplying the fueled supercharged RICE with the re-gasified air at the selected bottom discharge pressure and temperature; g) performing the operation of said fueled supercharged RICE, resulting in production of 35 to 65% of a total energy storage power output; h) releasing the exhaust gases stream from the fueled supercharged RICE at a pressure somewhat below the selected bottom discharge air pressure; i) preheating the exhaust gases stream escaped said fueled supercharged RICE in a second recuperator; j) burning an additional fuel in the exhaust gases stream preheated in the second recuperator, resulting in an increase in their temperature up to a level not exceeding 1000 C.; k) expanding the exhaust gases stream at an increased inlet temperature in the low-pressure turbo-expander down to an outlet pressure slightly above an atmospheric value, resulting in production of a part of a total energy storage power output; l) using of said second recuperator for cooling the exhaust gases stream escaped the low-pressure turbo-expander by the exhaust gases stream escaped the fueled supercharged RICE; m) further cooling the exhaust gases stream by said re-gasified discharge air in said first recuperator with removal of the condensed water vapor from the exhaust gases stream; and n) following treating the exhaust gases stream escaped the first recuperator through said their dewatering and cryogenically capturing of the CO.sub.2 component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will hereinafter be described in detail below with reference to the accompanying drawings, wherein lie reference numerals represent like elements. The accompanying drawings have not necessarily been drawn to scale. Where applicable, some features may not be illustrated to assist in the description of underlying features.
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) The practical realization of the invented method for energy storage with fueled and zero carbon emitting power output augmentation may be performed through the integration between the medium-to-large scale Liquid Air Energy Storage (LAES) facility and fueled supercharged reciprocating Internal Combustion Engine(s) (ICE) described below. Such the integration makes possible to achieve the main invention goals: to maximize power output and round-trip efficiency of the energy storage and to minimize carbon dioxide emissions from the fueled equipment (ICE and duct burner). The LAES operation includes the modes of its charging and discharging.
(9) 100compressor train with associated equipment;
(10) 200warm turbo-expanderbooster compressor train;
(11) 300cold turbo-expanderbooster compressor train; and
(12) 400liquefaction, separation and storage equipment package.
(13) According to the present invention, compressor train is exemplified by a two-stage turbomachinery, wherein the first compression stage 102 and second compression stage 111 may be driven by the common electric motor 103. A fresh air from atmosphere is delivered through a pipe 101 into the first compression stage 102 and pressurized up to a bottom charge pressure. Train is equipped with aftercooler 104 and inter-cleaner (adsorber) 105 for capture of atmospheric moisture and carbon dioxide from a pressurized fresh air. If discharge of the energy storage is performed with use of duct burner in the ICE exhaust duct and a designed bottom charge pressure does not exceed 7 barA, compressor train may be supplemented by an optional aftercooler 106, wherein a temperature of cleaned fresh air may be reduced below 0 C. (option A). This is achieved through extracting a remainder of cold thermal energy of decarbonized exhaust gases during energy storage discharge, storing this energy in the thermal storage and its recovering during energy storage charge. Delivering a cold carrier from the thermal storage into aftercooler 106 is performed through a pipe 107, whereas its return into thermal storage is effected through a pipe 108.
(14) At the outlet of adsorber (point 109) the cleaned fresh air is mixed with a recirculating air stream 422 delivered under a bottom charge pressure from a package 400, so forming a process air stream 110, which is further compressed in the second compression stage 111 up to a rated pressure level. A removal of compression heat in the aftercoolers 104 and 112 is performed by an ambient air or water. If discharge of the energy storage is performed without use of duct burner in the ICE exhaust duct, compressor train may be supplemented by an optional pre-cooler 113, wherein a temperature of recirculating air may be reduced significantly below 0 C. (option B). This is achieved through extracting a remainder of cold thermal energy of decarbonized exhaust gases and re-gasified air during energy storage discharge, storing this energy in the thermal storage and its recovering during energy storage charge. Delivering a cold carrier from the thermal storage into pre-cooler 113 is performed through a pipe 107, whereas its return into thermal storage is effected through a pipe 108.
(15) Further compressing the process air stream up to a top charge pressure is sequentially performed in the booster compressors 201 and 301 driven by the warm and cold turbo-expanders 202 and 302 with cooling the air after each compressor in the heat exchangers 203 and 303 accordingly. At the said top charge pressure the process air stream is directed to the point 401, wherein it is divided into two streams 402 and 404. The first extracted part of process air (stream 402) is expanding down to a bottom charge pressure in the said warm turbo-expander 202 with an accompanied deep cooling of expanded air stream 403. The rest of process air (stream 404) is delivered into a deep cooler 405, wherein its temperature decreased substantially below 0 C. with a recirculating air stream 421. At the outlet of deep cooler 405 (point 407) the deeply cooled rest of process air stream 406 is further divided into two streams (408 and 410). The second extracted part of process air (stream 408) is expanding in the said cold turbo expander 302 down to a bottom charge pressure with an accompanied deep cooling of expanded air stream 409 down to a temperature below a temperature of the stream 403. The definitive rest 410 of process air is additionally cooled and fully liquefied in the air liquefier 411. The liquefied definitive rest of process air is further directed into a generator-loaded turbine 412, wherein it is expanded down to a bottom charge pressure with an accompanied final cooling of expanded air down to the bottom charge temperature and pressure.
(16) A bottom charge pressure is selected at a level exceeding 2 barA. It is necessary to stress that selecting a pressure of liquid air produced has severe effect on a power consumed by the compressor train during energy storage charge and on a share of CO.sub.2 emissions which may be captured in the energy storage discharge process. An air separator 413 installed at the outlet of expander 412 is used to separate the liquid and gas phases of the finally expanded and cooled definitive rest of process air. The liquid air stream 414 is directed to the pressurized liquid air vessels 415, wherein it is stored at the said bottom charge pressure and temperature between the LAES charge and discharge.
(17) The gaseous air stream 416 is directed to the point 417, wherein its mixing with an expanded and deeply cooled second extracted part 409 of process air coming from the cold expander 302 is performed. This results in formation of an initial part 418 of recirculating air stream at a bottom charge pressure. The said initial part 418 of recirculating air stream is further used for the final cooling and liquefying the definitive rest 410 of process air in the air liquefier 411, causing the accompanied heating the outgoing stream 419. The said stream 419 is mixed at the point 420 with the first extracted part 403 of process air coming from the warm expander 202, resulting in final formation of the recirculating stream 421. The said recirculating stream 421 is further used for said cooling the rest 404 of process air in the deep cooler 405, causing the accompanied further heating the outgoing stream 422. The recirculating air stream 422 outgoing from the deep cooler 405 at a bottom charge pressure may be optionally pre-cooled in the heat exchanger 113 and is directed into the package 100 for mixing with a fresh air stream at the point 109.
(18) If needed, the first compression stage 102 or/and second compression stage 111 may be designed in the intercooled configuration, whereas the two turbo-expander based open auto-refrigeration cycle described above may be replaced by the one turbo-expander cycle. In any case, any part of compression heat removed in the coolers 104, 112, 203 and 303 during energy storage charge may be stored and recovered for fusion of the dry ice accumulated on the tubing surface of the CO.sub.2 de-sublimator 703 (see
(19)
(20) 400liquid air storage equipment;
(21) 500supercharged reciprocating ICE package;
(22) 600HP air expander train; and
(23) 700dewatering and CO.sub.2 cryogenic capture equipment package.
(24) Operation of the large-scale energy storage in discharge mode is performed as follows. A stream of liquid air 423 is extracted from the storage vessels 415 at a bottom discharge pressure exceeding 2 barA and pumped by a pump 424 up to top discharge pressure selected in the range between 40 and 200 bar. The pumped liquid air stream is delivered into a package 700 which is destined for re-gasifying of this air in the heat exchanger 703 (CO.sub.2 de-sublimator) and its moderate heating in the heat exchanger 702 (second exhaust cooler). A greater part of heat is further delivered to the re-gasified air in the recuperator 601, wherein its temperature is risen up to level not exceeding 600 C. upstream of the high-pressure air turbo-expander 602. The said temperature restriction makes possible to use the commercially available back-pressure steam turbine for partial expanding the superheated re-gasified air in the turbo-expander 601 down to a bottom discharge pressure selected in the range from 2 up to 12 barA. The HP expander 602 is coupled with electric generator 603, converting mechanical work of expander into a part of the energy storage electrical output. The partially expanded air escaping the expander 602 is distributed in the point 604 among all the ICE packages 500, each of which comprises the ICE itself, duct burner and low-pressure exhaust gas expander.
(25) After cooling of the partially expanded air in the cooler 501 down to a temperature not exceeding 70 C., it is used for supercharging the fueled reciprocating ICE 503. The said engine is loaded by the generator 504 and used to produce from 35 to 65% of total energy storage power output. Combustion of fuel delivered into said ICE through pipe 505 is accompanied by formation of the water (H.sub.2O) vapor and gaseous carbon dioxide (CO.sub.2) components in the stream of exhaust gases escaping the ICE under pressure slightly below a selected bottom discharge pressure. A concentration of the said H.sub.2O and CO.sub.2 components in the exhaust gases is further increased, resulting from supplementary firing of an additional fuel delivered via pipe 505 into the duct burner 506. The burner is installed downstream of engine 503 and used for an increase in temperature of engine exhaust gases up to a level not exceeding 750 C. The said restrictions on the enhancement of the ICE exhaust temperature provide two necessary conditions for design and operation of the described scheme. On the one hand, they make possible to use the commercially available power turbines produced by the engine manufacturers for expanding the additionally heated ICE exhaust gases in the low-pressure expander 507 down to a pressure slightly above the atmospheric value. On the other hand, they provide the temperatures of exhaust stream at the outlet of expander 507 and inlet of recuperator 601 in the range securing a temperature of superheated re-gasified air at the outlet of said recuperator equal to or below 600 C. The LP expander-driven generator 508 produces a part of energy storage power output. The exhaust gas streams from all ICE packages are combined in the point 605 and directed to the recuperator 601, wherein their thermal energy is used for superheating the regasified air, as mentioned above.
(26) A further treatment of exhaust gases stream cooled in the recuperator 601 is destined for dewatering these gases and freeing them from the CO.sub.2 components. The first step of gases dewatering is a drainage of water condensate from the recuperator 601 through a coupled drainage device. In the following two-stage cooling process, the exhaust stream is cooled firstly in the first cooler 701 down to a temperature close to 1 C., resulting in further condensing the water vapor and its removal through a coupled drainage device. A succeeding cooling of the exhaust gases down to 70 C.-90 C. is performed in the second cooler 702, resulting in freezing the water component on the tubing surface of this cooler. Since a water vapor mass content in the exhaust gas stream at the inlet of second cooler 702 does not exceed 0.4-0.7%, ice deposition on the tubing surface during energy storage discharge does not lead to a marked increase in pressure drop. This makes possible to postpone the ice removal until starting a process of the energy storage charge. During this process a compression heat from any air intercooler or aftercooler of compressor train may be used to melt the ice on the tubing surface of the cooler 702 with drainage of the formed liquid water through a coupled drainage device.
(27) A final cooling of dewatered exhaust gases stream down to the temperature below 120 C. is performed in the heat exchanger 703 and accompanied by de-sublimation of CO.sub.2 component and its deposition on the tubing surface of said heat exchanger in the form of dry ice. Since a mass CO.sub.2 content in the dewatered exhaust gas stream at the inlet of heat exchanger 703 lies in the range from 8 to 11%, solid CO.sub.2 deposition on the tubing surface of this heat exchanger may lead to a marked increase in pressure drop of exhaust gas stream. To exclude a possibility for formation of intolerably thick layer of dry ice, a pair of the heat exchangers 703 may be installed. During energy storage discharge, the said heat exchangers are used in turn for de-sublimation of CO.sub.2 component and its removal in a liquid state. Whereas in one heat exchanger a cryogenic capture of CO.sub.2 component from exhaust gases stream is accompanied by formation of dry ice on its tubing surface, another heat exchanger is disconnected from the exhaust gas duct and liquid air pipe and is freeing from the solid CO.sub.2. The CO.sub.2 is removed in liquid form into pressurized tank 704, for which purpose a shell of disconnected heat exchanger 703 is pressurized up to pressure above critical value 5.2 barA and available waste heat stream (for example, stream 502 from the air cooler 501) is directed into tubing part of this heat exchanger to fuse the dry ice on the outer surface of tubing part and convert it directly into liquid CO.sub.2. A waste heat from the cooler 501 may be also used for thermal regeneration of adsorber 105 (see
(28) A share of CO.sub.2 captured in the de-sublimator 703 is mainly dependent on the exhaust stream temperature, which may be achieved in this heat exchanger. In its turn, at a selected and fixed top discharge pressure of the pumped liquid air its temperature at the re-gasifier (heat exchanger 703) inlet is directly dependent on a pressure of the liquid air produced, stored and delivered into pump 424. For example, at a given top discharge pressure of 140.6 barA a said exhaust gas temperature in the heat exchanger 703 may reach 181 C.-140 C. in the diapason of produced liquid air pressures from 2.7 to 14.7 barA. This makes possible to capture from 100 to 85% of the CO.sub.2 emissions from the exhaust gas stream.
(29) The deeply cooled exhaust gas with zeroth or significantly reduced CO.sub.2 content escapes the heat exchanger 703 and is delivered into first cooler 701, wherein its cold thermal energy is used for cooling and dewatering the exhaust stream delivered into package 700 from the recuperator 601. Since a temperature of exhaust stream escaping the cooler 701 is fixed at a level of about 1 C., then under changes of other LAES parameters a temperature of decarbonized exhaust stream escaping the cooler 701 may vary in rather wide range. For example, when LAES is charged with a liquid air at a pressure of 3-15 barA and discharged at the top discharge pressure of 140.5 barA without supplementary firing in the ICE exhaust, a temperature of decarbonized exhaust stream 705 escaping the first cooler 701 lies in the range from 91 C.-17 C. However the use of supplementary firing and an increase in the top discharge pressure above mentioned value lead to an increase in the temperature of decarbonized exhaust stream 705 at the outlet of heat exchanger 701. In any case there is expedient to consider an option of recovering a cold thermal energy of this stream in the energy storage charge process. This option may be realized through directing the intermediate cold carrier via a pipe 707 from the thermal storage into heat exchanger 706, cooling the cold carrier by the decarbonized exhaust stream, and returning a cold carrier via a pipe 708 into thermal storage. Here a cold carrier is stored for the following its use during energy storage charge in the process of cooling the pressurized fresh air in the optional aftercooler 106 before its mixing with the recirculating air stream (see
(30)
(31) Similar to the previous case, supercharging the fueled reciprocating ICE 503 is performed with the regasified air partially expanded in the HP expander 602 and precooled in the cooler 501. Combustion of fuel delivered into said ICE through pipe 505 is accompanied by formation of the water (H.sub.2O) vapor and gaseous carbon dioxide (CO.sub.2) components in the stream of exhaust gases escaping the ICE under pressure slightly below a selected bottom discharge pressure. The said engine is loaded by the generator 504 and used to produce from 35 to 65% of total energy storage power output. The ICE exhaust duct is equipped with the second recuperator 509, wherein ICE exhaust gas temperature is significantly enhanced before entering the downstream installed duct burner 506. A supplementary firing of an additional fuel delivered into the duct burner 506 via pipe 505 results in further increase in concentration of the said H.sub.2O and CO.sub.2 components in the exhaust gases stream. The burner 506 is used for an increase in temperature of engine exhaust gases up to a level not exceeding 1000 C. This makes possible to use the commercially available small-scale uncooled turbines as the low-pressure expanders 507 for reducing a pressure of the additionally heated ICE exhaust gases down to a pressure slightly above the atmospheric value. A thermal energy of exhaust gases escaping the LP expander is recovered firstly in the downstream installed second recuperator 509 and then in the first recuperator 601. The use of the second recuperator 509 provides a significant saving in additional fuel consumed by the burner 506 on the one hand, and securing a re-gasified air temperature at the inlet of the high-pressure turbo-expander 602 below or equal to 600 C. on the other hand. The LP expander-driven generator 508 produces a part of energy storage power output. The exhaust gas streams from all ICE packages are combined in the point 605 and directed to the recuperator 601, wherein their thermal energy is used for superheating the regasified air, as mentioned above.
(32)
(33) Another distinctive feature of the considered scheme is a significantly reduced temperature level of the decarbonized exhaust stream 705 escaping the first cooler 701 and of the regasified air stream escaping the second cooler 702. This makes possible to profitably recover a rest of cold thermal energy of these streams in the LAES operation. Such option may be realized through directing the intermediate cold carrier via a pipe 707 from the thermal storage into heat exchangers 706 and 708, cooling the cold carrier by the decarbonized exhaust stream and regasified air stream, and returning a cold carrier via a pipe 708 into thermal storage. Here a cold carrier is stored and further used during energy storage charge for the pre-cooling the recirculating air stream in the heat exchanger 113 and accordingly for reducing a temperature of mixed air stream 110 at the inlet of process air compressor 111 (see
(34) At the same time an efficiency of cryogenic capture of CO.sub.2 emissions at the medium-scale LAES facility integrated with the fueled supercharged ICE significantly exceeds that inherent in the large-scale facility at the same pressure of liquid air produced. This is because a temperature of liquid air at the inlet of CO.sub.2 de-sublimator (liquid air re-gasifier) 703 is below when this air is pumped up to reduced (130-150 bar) pressure. In addition, operation of the medium-scale LAES facility without supplementary firing in exhaust duct leads to a smaller concentration of CO.sub.2 components in exhaust stream at the inlet of CO2 de-sublimator. Otherwise the packages 400, 500, 600 and 700 are identical in design and operation to those described above as applied to the
INDUSTRIAL APPLICABILITY
(35) The performances of large-to-medium scale energy storages with fueled and zero carbon emitting power output augmentation are presented below. The calculation of these performances has been performed as applied to integration between liquid air energy storage (LAES) facility and several (for large-scale LAES) or one (for medium-scale LAES) supercharged reciprocating internal combustion engines (ICE). The latter is exemplified by the gas engine (GE) designed for producing 9730 kW of electrical power at Heat Rate of 7,779 kJ/kWh or 46.3% of electrical efficiency. The engine is supercharged with combustion air at the flow-rate of 15.1 kg/s, pressure of 3.92 barA and temperature of 45 C., whereas the exhaust gas escapes the GE at the pressure of 3.6 barA and temperature of 570 C.
(36) As applied to the large-scale (about 100 MW) LAES facility it is assumed that facility charge is performed with use of the commercially available large fresh and process air compressors and two turbo expander-compressor based open air auto-refrigeration cycle (see
(37) The main calculated data of the large-scale LAES facility during charge mode are presented in the Table 1 for the pressures of produced liquid air (bottom charge pressure) from 2.7 to 14.7 barA. Here the following designations are used: P.sub.LApressure of liquid air produced; G.sub.PA and G.sub.LAflow-rates of process (mixed) air and liquid air produced; W.sub.LAES-CHelectric power consumed by the LAES facility, in view of power produced by liquid air expander; ALR=(G.sub.LA/G.sub.PA)100%air liquefaction ratio; and .sub.CH=W.sub.LAES-CH/(G.sub.LA3.6)specific external power consumed for air liquefaction.
(38) TABLE-US-00001 TABLE 1 P.sub.LA barA 2.7 4.7 6.7 10.7 14.7 G.sub.PA kg/s 408 410.5 407 419.5 417 G.sub.LA kg/s 75.5 75.5 75.5 75.5 75.5 W.sub.LAES-CH MWe 131.8 109.1 98.1 97.4 90.5 ALR % 18.5 18.4 18.5 18.0 18.1 .sub.CH kWh/ton 485 401 361 358 333
(39) During energy storage discharge (see
(40) TABLE-US-00002 TABLE 2 GE Parameters Units outlet DB outlet (Alt.1) DB outlet (Alt.2) Mass flow-rate kg/s 15.53 15.60 15.63 N.sub.2 % (m/m) 72.5 72.2 72.1 O.sub.2 % (m/m) 11.5 9.6 9.0 CO.sub.2 % (m/m) 7.5 8.7 9.1 H.sub.2O % (m/m) 7.5 8.5 8.8 Ar % (m/m) 1.0 1.0 1.0
(41) As confirmed by the leading OEM, the commercially available back-pressure steam turbine may be used as the high-pressure (HP) superheated air expander. As applied to the large-scale LAES, it is assumed that after superheating of re-gasified air up to 540-550 C. its pressure is reduced from 200 barA down to 3.95 barA in the large HP expander coupled with its own electric generator. At the outlet of HP expander a re-gasified air is divided into five streams, which are directed to the five GE packages. In each such GE package the engine itself is equipped with the DB and low-pressure (LP) exhaust gas expander. In the Alternative 1, the commercially available power turbine from the engine and turbocharger producers portfolio may be used as the LP exhaust gas expander. In so doing, a temperature of exhaust gas at the inlet of such power turbine is maintained at the admissible level of 750 C. In the Alternative 2, the functions of the LP expander may serve any commercially available industrial turbine with uncooled blades, for which purpose a temperature of exhaust gas at the inlet of such expander is maintained at the level of 950 C. The exhaust gases escaping the LP expanders in the Alt. 1 or the second recuperator in the Alt. 2 are collected and used for superheating the regasified air up to mentioned 540-550 C. in the common first recuperator. Both the HP expander and all five LP expanders are coupled to their own electric generators.
(42) The main calculated data of the large-scale LAES facility in the discharge mode are presented in the Table 3, wherein the following designations are used: T.sub.HP-LAtemperature of pumped HP liquid air, Q.sub.TH-DBtotal thermal load of duct burners; Q.sub.TH-GEtotal thermal input of gas engines; W.sub.LAES-DCHtotal electric power produced by the expanders of LAES facility, in view of power consumed by liquid air pump; W.sub.GEtotal electric power produced by the gas engines; W.sub.DCH=W.sub.LAES-DCH+W.sub.GEtotal electric power produced during energy storage discharge; .sub.DCH=W.sub.DCH/(G.sub.LA3.6)specific power produced during LAES facility
(43) TABLE-US-00003 TABLE 3 P.sub.LA barA 2.7 4.7 6.7 10.7 14.7 T.sub.HP-LA C. 184.6 168 162.2 152.8 145.6 Q.sub.TH-GE MWth 105.1 105.1 105.1 105.1 105.1 Exhaust gas temperature at the duct burner outlet = 750 C. Q.sub.TH-DB MWth 17.1 17.1 17.1 17.1 17.1 W.sub.LAES-DCH MWe 54.0 53.95 53.9 53.75 53.7 W.sub.GE MWe 48.65 48.65 48.65 48.65 48.65 W.sub.DCH MWe 102.7 102.6 102.5 102.4 102.3 .sub.e % 84.0 84.0 83.9 83.8 83.7 RTE.sub.GRID % 77.9 94.0 104.5 105.1 113.0 .sub.DCH kWh/ton 378 377 377 377 377 G.sub.CO2 kg/s 6.8 6.8 6.7 6.2 5.1 t/h 24.5 24.5 24.1 22.3 18.4 g.sub.CO2 % 99.9 99.9 98.9 90.7 75.4 Exhaust gas temperature at the duct burner outlet = 950 C. Q.sub.TH-DB MWth 23.4 23.4 23.4 23.4 23.4 W.sub.LAES-DCH MWe 59.4 59.3 59.2 59.1 59.0 W.sub.GE MWe 48.65 48.65 48.65 48.65 48.65 W.sub.DCH MWe 108.1 108 107.9 107.8 107.7 .sub.e % 84.1 84.0 84.0 83.9 83.8 RTE.sub.GRID % 82.0 99.0 110.0 110.7 119.0 .sub.DCH kWh/ton 398 397 397 397 396 G.sub.CO2 kg/s 7.1 7.1 7.0 6.3 5.2 t/h 25.6 25.6 25.2 22.7 18.7 g.sub.CO2 % 99.5 99.3 98.1 88.5 72.7
discharge; .sub.etotal fuel-to-power conversion efficiency; RTE.sub.GRID=(W.sub.DCH/W.sub.LAES-CH)100%grid round trip efficiency of the LAES facility; G.sub.CO2total flow-rate of CO.sub.2 removed; and g.sub.CO2a share of CO.sub.2 captured.
(44) The main results of large-scale LAES feasibility study are graphically presented in the
(45) It should be also stressed that a proposed integration between the LAES and fueled supercharged reciprocating GE provides not only practically zeroth emitting energy storage exhaust, but an extremely high fuel-to-power conversion efficiency achieving 84% as well. This is achieved through a mutually beneficial interplay of the LAES and GE in common production of the energy storage power output: the LAES provides energy saving in supercharging the GE with pressurized combustion air, whereas the GE provides a waste heat and a potential energy of its exhaust stream for saving fuel in duct burner and for additional expansion of the exhaust gases. Thereby a share of the GE in the total power output is between 45.5 and 47.5%.
(46) The second stage of feasibility study is devoted to comparing the performance of large-scale and medium-scale LAES facilities integrated with the fueled supercharged GE of the same type whose data are described above. The five GE packages installed at the large-scale LAES facilities are equipped with the duct burners, wherein a temperature of GE exhaust gases is increased up to T.sub.DB=750 C. (see
(47) The main calculated data of the large-scale and medium-scale LAES facilities being compared in the charge and discharge modes are presented in the Table 4, wherein the used designations are identical to those used in the Tables 1-3.
(48) TABLE-US-00004 TABLE 4 Medium- Large-scale Large-scale scale LAES with LAES with LAES Data Unit T.sub.DB = 950 C. T.sub.DB = 750 C. without SF LAES Charge Data P.sub.LA barA 10.7 10.7 10.7 G.sub.LA kg/s 75.5 75.5 15.1 G.sub.PA kg/s 419.5 419.5 83.8 ALR % 18.0 18.0 18.0 W.sub.LAES-CH MW 97.4 97.4 17.3 .sub.CH kWh/ton 358 358 317 LAES Discharge Data G.sub.LA kg/s 75.5 75.5 15.1 P.sub.HP-LA barA 200 200 140.5 T.sub.HP-LA C. 152.8 152.8 155 P.sub.LA barA 10.7 10.7 10.7 Q.sub.TH-GE MWth 105.1 105.1 21.02 Q.sub.TH-DB MWth 23.4 17.1 0 W.sub.LAES-DCH MWe 59.1 53.75 8.3 W.sub.GE MWe 48.65 48.65 9.73 W.sub.DCH MWe 107.8 102.4 18.03 .sub.e % 83.9 83.8 85.8 RTE.sub.GRID % 110.7 105.1 104.5 .sub.DCH kWh/ton 397 377 332 G.sub.CO2 kg/s 6.3 6.2 1.16 t/h 22.7 22.3 4.19 g.sub.CO2 % 88.5 90.7 98.3
(49) The obtained results of the second stage of feasibility study confirm the expected merits of the medium-scale LAES facilities, as compared to the large-scale facilities: a) reduction in specific power consumed for air liquefaction (.sub.CH); b) better fuel-to-power conversion efficiency (.sub.e); and c) much higher efficiency of CO.sub.2 cryogenic capture (g.sub.CO2). At the same time, consideration must be given to the lesser specific power produced during LAES discharge (.sub.DCH) and to the somewhat reduced RTE.sub.GRID value of the LAES facility.
(50) It should be noted that the term comprising does not exclude other elements or steps and a or an do not exclude a plurality. It should also be noted that reference signs in the claims should not apparent to one of skill in the art that many changes and modifications can be effected to the above embodiments while remaining within the spirit and scope of the present invention.