Rubber Band Manufacturing Method, Rubber Band, and Wearable Electronic Device
20210060825 ยท 2021-03-04
Assignee
Inventors
Cpc classification
B29C39/10
PERFORMING OPERATIONS; TRANSPORTING
B29C39/003
PERFORMING OPERATIONS; TRANSPORTING
A61B5/02416
HUMAN NECESSITIES
International classification
B29C39/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is an improved rubber band for mounting an electronic device body on a body. In a rubber band and in a method for manufacturing a rubber band, a resin plate having a plurality of resin holes is inserted between an outer-surface mold and a back mold to form a first outer sheath 6a on a surface of the resin plate. Subsequently, the resin plate on which the first outer sheath 6a is formed is inserted between the outer-surface mold 8a and an inner-surface mold to form a second outer sheath on a back surface of the resin plate.
Claims
1. A method for manufacturing a rubber band including a band body attached to an electronic device body and worn by a human body, the band body including a resin portion formed from a resin plate having a plurality of holes, an outer sheath made of a rubber-like elastic material that covers the resin portion, and a plurality of band length adjustment holes that extend through the plurality of holes of the resin portion and the outer sheath, the method comprising: forming a first outer sheath covering a first surface of the resin plate by inserting the resin plate into a first mold, and subsequently forming a second outer sheath covering a second surface of the resin plate by inserting the resin plate on which the first outer sheath is disposed into a second mold.
2. The method for manufacturing a rubber band according to claim 1, wherein when forming the first outer sheath or the second outer sheath, the band length adjustment holes are formed by covering an inner peripheral surface of each of the plurality of holes with the rubber-like elastic material.
3. The method for manufacturing a rubber band according to claim 1, wherein the resin plate includes a flat plate-shaped body, a cylinder formed by winding an end portion of the body, and an extra length portion extended from the cylinder and layered on the body, and wherein when forming each of the first outer sheath and the second outer sheath, an outer peripheral surface of the cylinder is partially covered.
4. The method for manufacturing a rubber band according to claim 3, wherein when forming the first outer sheath or the second outer sheath, an inner peripheral surface of the cylinder is covered with the rubber-like elastic material.
5. The method for manufacturing a rubber band according to claim 1, wherein the first mold and the second mold form an uncured rubber-like elastic material and the resin portion.
6. A rubber band comprising a first band body attached to an electronic device body and worn by a human body, wherein the first band body includes a plate-shaped resin portion having a plurality of holes, and an outer sheath made of a rubber-like elastic material that covers the resin portion, wherein the outer sheath includes an outer surface portion that covers a first surface of the resin portion, and an inner surface portion that covers a second surface of the resin portion and comes into contact with a human body, wherein the outer surface portion and the inner surface portion are formed as separate bodies, wherein the first band body further includes a plurality of band length adjustment holes into which the lock portion is inserted, and wherein each of the band length adjustment holes has an inner-band-length-adjustment-hole cover formed by covering an inner peripheral surface of each band length adjustment hole with the outer sheath.
7. The rubber band according to claim 6, further comprising: a second band body different from the first band body, wherein the second band body includes a lock portion that is locked with the first band body.
8. The rubber band according to claim 6, wherein the resin portion includes a flat plate-shaped body, a cylinder formed by winding an end portion of the body, and an extra length portion extended from the cylinder and layered on the body.
9. The rubber band according to claim 8, wherein the outer sheath includes an inner-cylinder cover that covers an inner peripheral surface of the cylinder.
10. A wearable electronic device, comprising: an electronic device body; and the rubber band according to claim 6.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0037] The present invention will be described further in detail using embodiments. In each embodiment, the same material, composition, method, operation, effects, and other features will not be described redundantly. The terms first and second in the description and the scope of claims are used to distinguish different components of the present invention, not to indicate, for example, a specific order or superiority.
First Embodiment [FIG. 1 to FIG. 12]
[0038] A rubber band 10 according to a present embodiment will be described.
[0039] The electronic device E illustrated in
[0040] When the electronic device body M is removed from the electronic device E, as illustrated in
[0041]
[0042]
[0043] The outer sheath 6 of the point-side band body 3 covers the entirety of the resin portion 51 inside to prevent the resin portion 51 from being exposed from the outer surface of the rubber band 10. At the spring-bar receiving hole 31, the outer sheath 6 of the point-side band body 3 covers the outer periphery of the first cylinder Sal, while, as illustrated in
[0044]
[0045] The outer sheath 6 of the buckle-side band body 4 also covers the entirety of the resin portion 52 inside, not to expose the resin portion 52. Also at the spring-bar receiving holes 41, the inner-cylinder covers 6d are formed to cover the inner peripheral surfaces of the second cylinder 5a2 and the third cylinder 5a3, not only the outer peripheral surfaces of the second cylinder 5a2 and the third cylinder 5a3. When the outer surface portion 6a and the inner surface portion 6b are compared in terms of thickness of the rubber-like elastic material, the inner surface portion 6b is thicker than the outer surface portion 6a at a non-layered portion where the extra length portions 5b and the body 5c are not layered, since the extra length portions 5b are shorter than the body 5c. Since the rubber-like elastic material of the inner surface portion 6b that comes into contact with the body has a larger thickness, a wearer can wear the rubber band 10 while feeling flexible fitting without feeling the resin portion 52 as a hard core. Specifically, the non-layered portion is relatively soft and is prevented from excessively tightly fastening the skin. The non-layered portion of the resin portion 52 is thinner than the layered portion, and thus more easily bendable, and can improve well-fitted feeling along the body (wrist).
[0046] The resin plate forming the resin portion 5 may be formed from, for example, polyester (polyethylene terephthalate (PET) or polyethylene naphthalate (PEN)), polyethylene, polypropylene, polycarbonate, polyamide, polyimide, ethylene-vinyl acetate copolymer, polyether sulfone, polyvinyl chloride, polyarylate, polymethyl methacrylate, polyacetal, polyurethane, polyurea, polystyrene, acrylonitrile-butadiene-styrene (ABS) resin, epoxy resin, or phenol resin. These resins are thermally resistant, less stretchable, and highly strong, and thus are suitable as the material of the resin portion 5. From these viewpoints, the resin plate is preferably a biaxial stretching film.
[0047] The resin plate forming the resin portion 5 may contain a reinforcing material. Examples of the reinforcing material include glass fiber, carbon fiber, cloth, resin mesh, or wire mesh. Instead, a sheet formed from glass fiber, carbon fiber, cloth, resin mesh, or wire mesh layered on and fixed to the surface of the resin plate may be used. The reinforcing material may be used after undergoing surface treatment with, for example, a coupler or a primer. A fibrous material forming the reinforcing material is installed inside the resin plate or fixed to the surface of the resin plate, and thus hardly ever loosened or disentangled like a simple cloth. Alternatively, a material formed by fixing (for example, welding or bonding) fiber threads forming the reinforcing material may be used.
[0048] The surface of the resin plate can be treated with various types of surface treatment. Undergoing surface treatment enhances adhesion properties of the resin plate with the outer sheath 6. Examples of surface treatment include corona treatment, plasma treatment, ultraviolet irradiation treatment, excimer-laser irradiation treatment, primer application, sandblasting, and embossing roller processing.
[0049] The resin plate forming the resin portion 5 preferably has a thickness of 50 m to 500 or more preferably, 70 m to 300 The resin plate thinner than 50 m has a small reinforcing effect on the outer sheath 6, and may make the outer sheath 6 easily cuttable. The resin plate thicker than 500 m has flexibility insufficient to serve as the rubber band 10, and may make the rubber band 10 less easily bendable. Specifically, the resin plate having a thickness of within the range of 50 m to 500 m is easily bendable without impairing the bendability of the rubber band 10, and makes the rubber band 10 easily bendable. The resin plate having a thickness of within the range of 70 m to 300 m is easily bendable while being less cuttable.
[0050] The resin portion 5 also needs to have holes at portions corresponding to the point-side band body 3 of the band length adjustment holes 32. The resin holes 5d preferably have a hole diameter of 1.1 mm to 6 mm, and adjacent resin holes 5d are preferably spaced apart from each other by 0.2 mm to 4.8 mm. By forming the resin holes 5d of the resin portion 5 having a larger hole diameter than the hole diameter of the band length adjustment holes 32 of the rubber band 10, the outer sheath 6 can be also disposed on the inner side of the resin holes 5d to form the inner-band-length-adjustment-hole cover 6c, so that the inner peripheral surfaces of the resin holes 5d are covered.
[0051] Examples of the rubber-like elastic material forming the outer sheath 6 include synthetic rubber such as silicone rubber, polyurethane rubber, styrene-butadiene rubber, butadiene rubber, ethylene-propylene rubber, acrylic rubber, or fluorocarbon rubber, and thermo-plastic elastomer such as styrene thermo-plastic elastomer, olefin thermo-plastic elastomer, or polyurethane thermo-plastic elastomer. Among these, silicone rubber is preferable as having thermal resistance, weather resistance, and chemical resistance, and having low compression permanent strain. The hardness of such a rubber-like elastic material is preferably within the range of 30 to 80, or more preferably 40 to 60, when measured by a type A durometer specified in JIS K6253. The material having a hardness of smaller than 30 when measured by a type A durometer is too soft, and may be cut at a periphery or end portion that is not reinforced with the resin portion 5. On the other hand, the material having a hardness larger than 80 when measured by a type A durometer is too hard to provide a wearer with ill-fitting feeling.
[0052] By thus covering with the outer sheath 6 both surfaces of the first cylinder 5a1, the second cylinder 5a2, and the third cylinder 5a3 formed from resin, at the portions corresponding to the spring-bar receiving holes 31 and 41, the spring-bar receiving holes 31 and 41 become less cuttable, and the friction resistance inside and outside the spring-bar receiving holes 31 and 41 is enhanced, and the outer appearance is improved. The first cylinder 5a1, the second cylinder 5a2, and the third cylinder 5a3 are fixed by winding the resin plate into a roll shape. Thus, when integrally molded with the outer sheath 6 during manufacture, the resin plate can be easily held in a mold (easily positioned), so that molding errors such as the resin plate partially protruding from the outer sheath 6 to be exposed to the outside are less likely to occur.
[0053] A method for manufacturing the rubber band 10 will be described. The rubber band 10 has the resin portion 5 located inside the outer sheath 6. Positioning the resin portion 5 at the center of the rubber band 10 with a single step is difficult. Thus, the rubber band 10 is preferably manufactured with two molding steps. To integrally mold the resin portion 5 and the outer sheath 6, the resin portion 5 and the outer sheath 6 are molded with different molds (first mold and second mold) for the point-side band body 3 and the buckle-side band body 4. Although the molds have different shapes, the manufacturing steps are the same. Thus, the point-side band body 3 will be described below by way of example with reference to
[0054] First, the resin portion 5 is molded in a predetermined shape. Specifically, the resin plate forming the resin portion 51 of the point-side band body 3 is cut into the shape and size as illustrated in
[0055] Subsequently, the resin portion 5 and the outer sheath 6 are integrally molded. To this end, firstly, one surface of the resin portion 5, that is, either one of the outer surface portion 6a and the inner surface portion 6b is integrally molded with the resin portion 5. Although the inner surface portion 6b may be molded first, here, the example where the outer surface portion 6a is molded first will be described. In this example, the outer surface portion 6a serves as a first outer sheath, and the inner surface portion 6b serves as a second outer sheath. In the case where the inner surface portion 6b is formed first, the inner surface portion 6b serves as a first outer sheath, and the outer surface portion 6a serves as a second outer sheath.
[0056] As illustrated in
[0057] The second step is a step of forming the inner surface portion 6b on the intermediate product I. In place of the back mold 8b described above, an inner-surface mold 8c for forming the inner surface portion 6b is prepared. As illustrated in
[0058] In the manufacturing method for integrally molding the resin portion 51 and the outer sheath 6, molding the band length adjustment holes 32 will be additionally described.
[0059] In the second step where the intermediate product I obtained in the first step and the inner surface portion 6b are integrally formed, the intermediate product I can be fitted into the outer-surface mold 8a, and thus can be positioned with the fitting, as illustrated in
[0060] In the above manufacturing method, the uncured rubber-like elastic material is inserted into the mold 8 (8a, 8b, 8c) instead of undergoing injection molding. Thus, placing the uncured rubber-like elastic material on top of the resin plate does not cause the uncured rubber-like elastic material to excessively flow in the mold 8. The uncured rubber-like elastic material that is to enter the inner portions defined by the inner peripheral surfaces 5g of the first cylinder 5a1, the second cylinder 5a2, and the third cylinder 5a3 fills only the upper half of the resin plate. Thus, when the inner surface portion 6b is to be molded in the second step, the uncured rubber-like elastic material enters the upper side of the inner portions defined by the inner peripheral surfaces 5g of the first cylinder 5a1, the second cylinder 5a2, and the third cylinder 5a3, so that the inner-cylinder covers 6d can be formed in the inner portions defined by the first cylinder 5a1, the second cylinder 5a2, and the third cylinder 5a3 with these two steps.
[0061] The above manufacturing method requires two types of molds, that is, the back mold 8b and the inner-surface mold 8c corresponding to the inner surface portion 6b of the rubber band 10, whereas requiring a single type of the outer mold 8a. Thus, the above manufacturing method reduces the costs for the molds even requiring two steps.
[0062] The rubber band 10 thus manufactured has the band bodies 3 and 4 having a thickness of 2 mm to 5 mm. The band length adjustment holes 32 of the point-side band body 3 have a hole diameter of 1 mm to 5 mm, and the distance between the band length adjustment holes 32 can be determined as 0.5 mm to 5 mm. Although the distance between the band length adjustment holes 32 is reduced, the resin portion 5 formed from the resin plate and disposed between the adjacent band length adjustment holes 32 reinforces the portions between the adjacent band length adjustment holes 32 to prevent the portions from being elongated or cut.
[0063] The rubber band 10 has the side surface of the resin plate and the inner surfaces of the band length adjustment holes 32 covered with the rubber-like elastic material. Thus, the rubber band 10 can have fine appearance and flexibility on both outer and back surfaces. The rubber band 10 allows the electronic device body M to come into contact with the human body, and is less easily elongated or cut. Thus, a wearer can continuously wear the electronic device body M while being in desirable contact with his/her body. The rubber band 10 has the resin portion 5 disposed also at portions between the band length adjustment holes 32. Thus, the portions between the band length adjustment holes 32 are less likely to be cut or elongated.
[0064] In the manufacturing method according to the present embodiment, the outer surface portion 6a is integrated with the resin portion 5 earlier than the inner surface portion 6b. Thus, the inner surface portion 6b and the outer surface portion 6a may be formed from different materials having different physical properties. For example, the inner surface portion 6b is a portion that comes into contact with the skin, and is thus preferably formed from a soft and elastic material. The outer surface portion 6a is away from the skin, and needs to be scratchproof or solid in case of being bumped or fallen. The material of the outer surface portion 6a is thus preferably harder and stronger than the material of the inner surface portion 6b. By molding the hard and strong material first and then molding the soft material, the inner surface portion 6b formed from the soft rubber-like elastic material can be manufactured while retaining yield without causing a mold shift.
[0065] In the above manufacturing method, as to molding of the portions corresponding to the band length adjustment holes 32, in the first step where the resin portion 51 and the outer surface portion 6a are integrally formed, the inner-band-length-adjustment-hole cover 6c is formed by covering the side surfaces of the resin holes 5d with the rubber-like elastic material covers. Instead, in the second step where the resin portion 51 and the inner surface portion 6b are integrally formed, the inner-band-length-adjustment-hole cover 6c may be formed by covering the side surfaces of the resin holes 5d with the rubber-like elastic material. Alternatively, in each of integral molding of the first step and the second step, the inner-band-length-adjustment-hole cover 6c covering half the resin portion 51 in depth may be formed.
[0066] According to the above rubber band 10 and the method for manufacturing the same, the rubber band 10 allows the electronic device body M to come into contact with the body as appropriate. In addition, the rubber band 10 can be made to have a fine texture, be less cuttable, and have a fine external design.
Second Embodiment
[0067]
[0068] The rubber band 20 also has a resin portion 5 formed from a resin plate at substantially the center of the inside. The rubber band 20 has the outer side covered with the outer sheath 6 formed from the rubber-like elastic material. As in the case of the rubber band 10, the outer sheath 6 includes an inner surface portion 6b, which comes into tight contact with the wrist or other parts with the resin portion 5 interposed between, and the outer surface portion 6a, which is the surface opposite to the inner surface portion 6b. The outer sheath 6 and the resin portion 5 can be integrally molded in the same manner as in the case of the rubber band 10.
[0069] The button receiving grooves 23 do not extend through the rubber band 20. The button receiving grooves 23 are formed in the inner surface portion 6b, without being exposed from the outer surface portion 6a. The button receiving grooves 23 have a depth that is half the depth of the first band body 21 or larger. As in the case of the rubber band 10, the resin portion 5 disposed at substantially the center is disposed around the button receiving grooves 23. Portions of the first band body 21 and the second band body 22 that are connected to the electronic device body M may have an attachment structure compatible with an attachment structure of the rubber band 20 disposed on the electronic device body M to which the rubber band 20 is connected. As in the case of the button 24 formed from metal or resin, such an attachment structure can be attached to the first band body 21 or the second band body 22 after the resin portion 5 and the outer sheath 6 are integrally molded.
Third Embodiment
[0070]
[0071] The above embodiments are examples of the present invention. Within the scope not departing from the gist of the present invention, the embodiments may be changed, may have known techniques added, or may be combined one with another, and such technologies are also included in the scope of the present invention.
REFERENCE SIGNS LIST
[0072] 10 rubber band (first embodiment) [0073] 3 point-side band body (first band body) [0074] 31 spring-bar receiving hole [0075] 32 band length adjustment hole [0076] 4 buckle-side band body (second band body) [0077] 41 spring-bar receiving hole [0078] 42 buckle [0079] 43 buckle tongue (lock portion) [0080] 5 resin portion (resin plate) [0081] 5A surface (first surface) [0082] 5B back surface (second surface) [0083] 51 resin portion of point-side band body [0084] 52 resin portion of buckle-side band body [0085] 5a1 first cylinder (cylinder) [0086] 5a2 second cylinder (cylinder) [0087] 5a3 third cylinder (cylinder) [0088] 5b extra length portion [0089] 5c body [0090] 5d resin hole (hole) [0091] 5e cutout [0092] 5f1, 5f2 outer peripheral surface of cylinder [0093] 5g inner peripheral surface of cylinder [0094] 6 outer sheath [0095] 6a outer surface portion [0096] 6b inner surface portion [0097] 6c inner-band-length-adjustment-hole cover [0098] 6d inner-cylinder cover [0099] 7 adhesion portion [0100] 8 mold [0101] 8a outer-surface mold [0102] 8b back mold [0103] 8c inner-surface mold [0104] E electronic device (wearable electronic device) [0105] M electronic device body [0106] ml lug [0107] I intermediate product [0108] P metal shaft [0109] 20 rubber band (second embodiment) [0110] 21 first band body (first band body) [0111] 22 second band body (second band body) [0112] 23 button receiving groove [0113] 24 button (lock portion) [0114] 25 lug mount [0115] 30 rubber band (third embodiment) [0116] 26 first band body (first band body) [0117] 27 second band body (second band body) [0118] 28 band length adjustment hole