Valve
10918981 ยท 2021-02-16
Assignee
Inventors
Cpc classification
F16K17/0453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K7/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D35/1475
PERFORMING OPERATIONS; TRANSPORTING
F16K17/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D27/10
PERFORMING OPERATIONS; TRANSPORTING
B01D29/15
PERFORMING OPERATIONS; TRANSPORTING
F16K7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/0493
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D27/10
PERFORMING OPERATIONS; TRANSPORTING
F16K7/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D29/11
PERFORMING OPERATIONS; TRANSPORTING
F16K7/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D29/15
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A valve includes a deformable portion connected to a rigid portion. A portion of a surface of a frustoconical body of the rigid portion is disposed adjacent a portion of a surface of a frustoconical body of the deformable portion. A portion of a surface of an upper axially-extending portion of the rigid portion is disposed adjacent a portion of a surface of an upper axially-extending portion of the deformable portion. A portion of the surface of the frustoconical body of the deformable portion that is not disposed adjacent a portion of the surface of the frustoconical body of the rigid portion defines a circumferential void. The circumferential void is in fluid communication with a plurality of upstream radial bypass passages extending through the frustoconical body of the rigid portion.
Claims
1. A valve comprising: a deformable portion connected to a rigid portion, a portion of a surface of a frustoconical body of the rigid portion disposed adjacent a portion of a surface of a frustoconical body of the deformable portion, a portion of a surface of an upper axially-extending portion of the rigid portion disposed adjacent a portion of a surface of an upper axially-extending portion of the deformable portion, a portion of the surface of the frustoconical body of the deformable portion and a portion of the surface of the frustoconical body of the rigid portion defining a void in fluid communication with a plurality of upstream radial bypass passages extending through the frustoconical body of the rigid portion.
2. The valve of claim 1, wherein an axial passage extends through the rigid portion, wherein access to the axial passage is permitted by a lower opening formed by the frustoconical body of the rigid portion and a downstream axial bypass passage formed by the upper axially-extending portion of the rigid portion.
3. The valve of claim 1, wherein the portion of the surface of the frustoconical body of the rigid portion is a portion of a lower surface of the frustoconical body of the rigid portion, wherein the portion of the surface of the upper axially-extending portion of the rigid portion is a portion of an inner surface of the upper axially-extending portion of the rigid portion, wherein the portion of the surface of the frustoconical body of the deformable portion is a portion of an upper surface of the frustoconical body of the deformable portion, wherein the portion of the surface of the upper axially-extending portion of the deformable portion is a portion of an outer radial surface of the upper axially-extending portion of the deformable portion.
4. The valve of claim 1, wherein the frustoconical body of the deformable portion extends radially outwardly from a tube-shaped body of the deformable portion, wherein the frustoconical body of the deformable portion demarcates an upper axially-extending portion of the tube-shaped body of the deformable portion.
5. The valve of claim 1, wherein a tube-shaped body of the deformable portion includes an inner radial surface that defines an axial passage extending through the tube-shaped body.
6. The valve of claim 5, wherein the upper axially-extending portion is defined by an outer radial surface and an upper axial surface of the tube-shaped body, wherein the upper axial surface of the tube-shaped body connects the inner radial surface of the tube-shaped body to the outer radial surface of the upper axially-extending portion.
7. The valve of claim 1, wherein the frustoconical body of the deformable portion is defined by an outer radial surface, a lower axial surface and an upper surface, wherein the outer radial surface connects the lower axial surface of the frustoconical body of the deformable portion to the upper surface of the frustoconical body of the deformable portion, wherein the upper surface of the frustoconical body of the deformable portion is connected to the outer radial surface of the upper axially extending portion of a tube-shaped body of the deformable portion.
8. The valve of claim 1, further comprising: a tube-shaped body of filter media defined by an inner radial surface, an outer radial surface, an upper axial surface and a lower axial surface, wherein the inner radial surface defines a passage extending through the tube-shaped body of filter media; an upper end cap disposed adjacent the upper axial surface of the tube-shaped body of filter media; and a lower end cap disposed adjacent the lower axial surface of the tube-shaped body of filter media; wherein a lower axial surface of the frustoconical body of the deformable portion is disposed adjacent an upper axial surface of the upper end cap.
9. The valve of claim 8, wherein the frustoconical body of the deformable portion demarcates a lower axially-extending portion of a tube-shaped body of the deformable portion, wherein an outer radial surface of the lower-axially extending portion of the tube-shaped body of the deformable portion is disposed adjacent an inner radial surface that defines a passage extending through the upper end cap.
10. The valve of claim 8, wherein the upper axially-extending portion of a tube-shaped body of the deformable portion extends in an axial direction away from the upper end cap.
11. The valve of claim 8, wherein a lower axially-extending portion of a tube-shaped body of the deformable portion extends in an axial direction toward the lower end cap.
12. A method, comprising: clogging filter media of a filter element with impurities for directing unfiltered fluid along a first fluid flow path toward a bypass valve assembly of the filter element that includes a deformable portion that selectively fluidly seals a rigid portion; flowing the unfiltered fluid along the first fluid flow path through a plurality of upstream radial bypass passages formed by the rigid portion of the bypass valve assembly and into a persistent circumferential void defined by a portion of an upper surface of a frustoconical body of the deformable portion that is not disposed adjacent a portion of a lower surface of a frustoconical body of the rigid portion; exerting a sufficient force that arises from the unfiltered fluid flowing along a second fluid flow path upon the portion of the upper surface of the frustoconical body of the deformable portion that is not disposed adjacent the portion of the lower surface of the frustoconical body of the rigid portion for causing a portion of an outer radial surface of an upper axially-extending portion of the deformable portion to deflect radially inwardly and away from a portion of an inner surface of an upper axially-extending portion of the rigid portion for selectively forming of a circumferential bypass void between the portion of the outer radial surface of the upper axially-extending portion of the deformable portion and the portion of the inner surface of the upper axially-extending portion of the rigid portion; and flowing the unfiltered fluid along a third fluid flow path through the selectively-formed circumferential bypass void and out of a downstream axial bypass passage of the rigid portion.
Description
DESCRIPTION OF DRAWINGS
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(10) Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
(11) A filter assembly may include, in part, filter media which removes impurities from a fluid, such as, for example, oil or fuel that passes through the filter media. The filter assembly may also include an upper end cap and a lower end cap. A subassembly of the filter assembly may be disposed upon the upper end cap. The subassembly may include a deformable portion and a rigid portion. In the event that the filter media is clogged with impurities filtered from the fluid, the fluid may flow through the subassembly thereby permitting the fluid to bypass the clogged filter media.
(12) Referring to
(13) As seen in
(14) As seen in
(15) Both of the upper radially-extending surface 28 and the lower radially-extending surface 30 connect the inner axially-extending surface 24 to the outer axially-extending surface 26. The upper radially-extending surface 28 and a portion of each of the inner axially-extending surface 24 and the outer axially-extending surface 26, extending from the upper radially-extending surface 28, generally defines an upper end 32 of the tube-shaped body. The lower radially-extending surface 30 and a portion of each of the inner axially-extending surface 24 and the outer axially-extending surface 26, extending from the lower radially-extending surface 30, generally defines a lower end 34 of the tube-shaped body.
(16) The center tube 20 may be disposed within the passage 22 and directly adjacent the inner axially-extending surface 24 of the tube-shaped body of the filter media 12. The center tube 20 may rigidify the tube-shaped body of the filter media 12. The center tube 20 may also include a plurality of passages 20a extending through the inner axially-extending surface 24 and the outer axially-extending surface 26.
(17) The plurality of passages 20a permits fluid flow (see, e.g., fluid-flow path F.sub.F2): (1) from the outer axially-extending surface 26 of the tube-shaped body of the filter media 12; (2) through a radially-extending thickness dimension T.sub.12 of the tube-shaped body of the filter media 12; (3) out of the inner axially-extending surface 24 of the tube-shaped body of the filter media 12; (4) through the plurality of passages 20a of the center tube 20; and (5) into the passage 22 formed by the tube-shaped body of the filter media 12. In some implementations, one or more of the passages 20a extends in a radial direction through the outer axially-extending surface 26 and the inner axially-extending surface such that the fluid-flow path F.sub.F2 permits fluid flow in a radially-extending direction.
(18) Referring to
(19) A first ring-shaped body 48 extends from the tube-shaped body 36 of the upper end cap 14. The first ring-shaped body 48 extends axially away from the lower radially-extending surface 46 of the tube-shaped body 36 toward the lower end cap 15. In some implementations, the first ring-shaped body 48 extends substantially perpendicularly from the lower radially-extending surface 46 of the tube-shaped body 36 toward the lower end cap 15.
(20) A second ring-shaped body 50 extends from the tube-shaped body 36 of the upper end cap 14. The second ring-shaped body 50 extends axially away from the lower radially-extending surface 46 of the tube-shaped body 36 toward the lower end cap 15. In some implementations, the second ring-shaped body 50 extends substantially perpendicularly from the lower radially-extending surface 46 of the tube-shaped body 36 toward the lower end cap 15.
(21) The second ring-shaped body 50 is defined by an outer diameter D.sub.50, a height dimension H.sub.50 and a radial thickness dimension T.sub.50. The height dimension H.sub.50 may be greater than the radial thickness dimension T.sub.50.
(22) A passage 52 defined by a passage diameter D.sub.52 extends through the second ring-shaped body 50 and is defined by an inner axially-extending surface 54 of the second ring-shaped body 50. The second ring-shaped body 50 is also defined by an outer axially-extending surface 56 and a radially-extending surface 58 that connects the inner axially-extending surface 54 to the outer axially-extending surface 56.
(23) Access to the passage 52 is permitted by an upper opening 52a and a lower opening 52b. Both of the upper opening 52a and the lower opening 52b may be defined by a dimension that is approximately equal to the diameter dimension D.sub.52 of the passage 52 extending through the second ring-shaped body 50. The second ring-shaped body 50 extends axially away from the lower radially-extending surface 46 of the tube-shaped body 36 of the upper end cap 14 at a distance approximately equal to the height dimension H.sub.50 of the second ring-shaped body 50.
(24) The outer axially-extending surface 56 of the second ring-shaped body 50 is connected to and may extend substantially perpendicularly from the lower radially-extending surface 46 of the tube-shaped body 36. The inner axially-extending surface 54 of the second ring-shaped body 50 is connected to and is aligned with the inner axially-extending surface 40 of the tube-shaped body 36. The passage 52 extending through the second ring-shaped body 50 is axially aligned with and is in fluid communication with the passage 38 extending through the tube-shaped body 36 of the upper end cap 14 by way of the lower opening 38b of the passage 38 extending through the tube-shaped body 36 of the upper end cap 14.
(25) Referring to
(26) The frustoconical body 66 may demarcate an upper axially-extending portion 72 of the tube-shaped body 60. The upper axially-extending portion 72 extends axially away from the tube-shaped body 60 in a direction away from the upper end cap 14. In some implementations, the upper axially-extending portion 72 extends substantially perpendicularly from the tube-shaped body 60 in a direction away from the upper end cap 14.
(27) The upper axially-extending portion 72 is defined by an outer diameter D.sub.72, a height dimension H.sub.72 and a radial thickness dimension T.sub.72. The upper axially-extending portion 72 is also defined by an outer axially-extending surface 74 and the upper radially-extending surface 68 of the tube-shaped body 60. The upper radially-extending surface 68 of the tube-shaped body 60 connects the inner axially-extending surface 64 of the tube-shaped body 60 to the outer axially-extending surface 74 of the upper axially-extending portion 72. The upper radially-extending surface 68, the inner axially-extending surface 64, and the outer axially-extending surface 74 may extend annularly about the tube-shaped body 60.
(28) The frustoconical body 66 may also demarcate a lower axially-extending portion 76 of the tube-shaped body 60 of the deformable portion 16. The lower axially-extending portion 76 extends axially away from the tube-shaped body 60 in a direction toward the upper end cap 14. In some implementations, the lower axially-extending portion 76 extends substantially perpendicularly from the tube-shaped body 60 in a direction toward the upper end cap 14.
(29) The lower axially-extending portion 76 is defined by an outer diameter D.sub.76, a height dimension H.sub.76 and a radial thickness dimension T.sub.76. The lower axially-extending portion 76 is also defined by an outer axially-extending surface 78 and the lower radially-extending surface 70 of the tube-shaped body 60. The lower radially-extending surface 70 of the tube-shaped body 60 connects the inner axially-extending surface 64 of the tube-shaped body 60 to the outer axially-extending surface 78 of the lower axially-extending portion 76. The lower radially-extending surface 70 and the outer axially-extending surface 78 may extend annularly about the tube-shaped body 60.
(30) The frustoconical body 66 extends radially away from the outer axially-extending surface 74, 78 of both of the upper axially-extending portion 72 and the lower axially-extending portion 76 of the tube-shaped body 60. In some implementations, the frustoconical body 66 extends substantially perpendicularly from the outer radial surface 74, 78 of both of the upper axially-extending portion 72 and the lower axially-extending portion 76 of the tube-shaped body 60 of the deformable portion 16.
(31) The frustoconical body 66 extends away from the outer radial surface 74, 78 of both of the upper axially-extending portion 72 and the lower axially-extending portion 76 at a radial distance R.sub.66. The frustoconical body 66 is also defined by a height dimension H.sub.66.
(32) The frustoconical body 66 is also defined by an outer axially-extending surface 80, a lower radially-extending surface 82 and an upper surface 84. The upper surface 84 extends in a direction transverse to both the axially-extending direction and the radially-extending direction. In some implementations, the upper surface 84 may include a concave profile extending annularly about the frustoconical body 66. The outer axially-extending surface 80 connects the lower radially-extending surface 82 to the upper surface 84. The outer axially-extending surface 80, the lower radially-extending surface 82, and the upper surface 84 may extend annularly about the tube-shaped body 60.
(33) The lower radially-extending surface 82 of the frustoconical body 66 is connected to the outer axially-extending surface 78 and to the outer axially-extending surface 80 of the lower axially-extending portion 76. The outer axially-extending surface 80 is connected to the upper surface 84. In some implementations, the outer axially-extending surface 80 and the upper surface 84 define a lower groove or channel 87 extending therebetween. In this regard, the channel 87 may extend axially downward relative to at least a portion of the both the outer axially-extending surface 80 and the upper surface 84. In particular, the channel 87 may be defined by a concave portion of the upper surface 84. The channel 87 may extend annularly about the deformable portion 16. The upper surface 84 of the frustoconical body 66 is connected to the outer axially-extending surface 74 of the upper axially extending portion 72. In some implementations, the outer axially-extending surface 74 and the upper surface 84 may define an upper groove or channel 85 extending therebetween. In this regard, the channel 85 may extend radially inward relative to at least a portion of the both the outer axially-extending surface 74 and the upper surface 84. In particular, the channel 85 may be defined by a concave portion of the upper surface 84. The channel 85 may extend annularly about the deformable portion 16.
(34) With reference to
(35) With continued reference to
(36) The upper axially-extending portion 88 is defined by an inner surface 94 and an outer surface 96 opposing the inner surface 94. The inner surface 94 may include a lower axially-extending portion 94a, an upper axially-extending portion 94b, and a frustoconical portion 94c extending from the lower axially-extending portion 94a to the upper axially-extending portion 94b.
(37) The frustoconical body 86 is also defined by a thickness T.sub.86 extending between the lower surface 90 and the upper surface 92. A plurality of upstream bypass passages 98 extend through the lower surface 90, the upper surface 92, and the thickness T.sub.86 of the frustoconical body 86. A cumulative area of the bypass passages 98 may be between 10% and 45% of a surface area of the upper surface 84. In some implementations, the cumulative area of the bypass passages 98 may be substantially equal to 30% of the surface area of the upper surface 84, where the area of each bypass passage 98 is measured in a direction extending substantially parallel to the upper surface 84.
(38) An axial passage 99 extends through the rigid portion 18. Access to the axial passage 99 is permitted by (i) an upper opening 99a formed by the upper axially-extending portion 88 and (ii) a lower opening 99b formed by the frustoconical body 86. The upper opening 99a also forms a downstream axial bypass passage formed by the upper axially-extending portion 88 of the rigid portion 18.
(39) Referring to
(40) Referring to
(41) In an example, as seen in
(42) As seen more clearly in
(43) Referring back to
(44) When the housing 75 is connected to an engine mount head (not shown) by the threaded surface 81, a fluid is permitted to flow: (1) from the engine mount head and into a void (see fluid-flow paths F.sub.F1, F.sub.U1) between the housing 75 and the filter assembly 10; (2) through (see fluid-flow paths F.sub.F2, F.sub.U2 (see, e.g.,
(45) The fluid-flow path shown generally at F.sub.F1 defines a flow path of an unfiltered fluid flowing within the housing 75 and toward the outer radial surface 26 of the tube-shaped body of the filter media 12. The fluid-flow path shown generally at F.sub.F2 defines a flow path of the unfiltered fluid flowing through the tube-shaped body of the filter media 12 from the outer radial surface 26 of the tube-shaped body of the filter media 12 to the inner radial surface 24 of the tube-shaped body of filter media 12. By permitting the unfiltered fluid to flow through the tube-shaped body of filter media 12, impurities are removed from the fluid such that the fluid emerging from the inner radial surface 24 of the tube-shaped body of filter media 12 is no longer unfiltered fluid, but, rather, filtered fluid.
(46) The fluid-flow path shown generally at F.sub.F3 defines filtered fluid flowing from the inner radial surface 24 of the tube-shaped body of the filter media 12 and into the passage 22 defined by the inner radial surface 24 of the tube-shaped body of the filter media 12. The filtered fluid flowing along the fluid-flow path F.sub.F3 then flows: (1) through the upper passage 38a formed by the upper end cap 14; (2) through the axial passage 62 formed by the deformable portion 16; (3) through the downstream axial bypass passage 99a formed by the rigid portion 18; and (4) through the axial passage 79 defined by the threaded surface 81 of the nutplate 77 and back to the engine mount head.
(47) Regarding the fluid-flow paths F.sub.U1, F.sub.2, F.sub.U3 illustrated in
(48) Once the unfiltered fluid exerts a sufficient force upon the portion of the upper surface 84 of the frustoconical body 66 of the deformable portion 16 that is not disposed adjacent the portion of the lower surface 90 of the frustoconical body 86 of the rigid portion 18, a fluid-flow path shown generally at F.sub.U2 (see, e.g.,
(49) Once the circumferential bypass void 104 is selectively formed, the circumferential bypass void 104 and the persistent circumferential void 102 collectively permit the plurality of upstream radial bypass passages 98 of the rigid portion 18 to be in fluid communication with the downstream axial bypass passage 99a of the rigid portion 18 such that the unfiltered fluid is permitted to flow along the fluid flow paths F.sub.U1, F.sub.U2, F.sub.U3 through the filter subassembly/bypass valve assembly 100. Therefore, when the tube-shaped body of the filter media 12 eventually becomes clogged with impurities, unfiltered fluid is permitted to flow: (1) through the plurality of upstream radial bypass passages 98 formed by the rigid portion 18; (2) through the persistent circumferential void 102 formed by the opposing surfaces 84, 90 of the deformable portion 16 and the rigid portion 18; (3) through the circumferential bypass void 104 that is selectively formed by a radial inwardly deflection of a portion of a portion of the surface 74 of the deformable portion 16 away from a portion of the surface 94 of the rigid portion 18; (4) through the downstream axial bypass passage 99a formed by the rigid portion 18; and (5) through the axial passage 79 defined by the threaded surface 81 of the nutplate 77 and back to the engine mount head thereby permitting the unfiltered fluid to bypass the clogged tube-shaped body of the filter media 12.
(50) A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims. For example, the actions recited in the claims can be performed in a different order and still achieve desirable results.