Coating apparatus
10913082 ยท 2021-02-09
Inventors
Cpc classification
B05B7/04
PERFORMING OPERATIONS; TRANSPORTING
B05B7/32
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0636
PERFORMING OPERATIONS; TRANSPORTING
B05B5/0403
PERFORMING OPERATIONS; TRANSPORTING
E03F2003/065
FIXED CONSTRUCTIONS
F16L2101/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B3/1007
PERFORMING OPERATIONS; TRANSPORTING
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B7/0408
PERFORMING OPERATIONS; TRANSPORTING
F16L55/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/306
PERFORMING OPERATIONS; TRANSPORTING
B05B3/1014
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/32
PERFORMING OPERATIONS; TRANSPORTING
B05B7/04
PERFORMING OPERATIONS; TRANSPORTING
B05C7/08
PERFORMING OPERATIONS; TRANSPORTING
F16L55/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B5/04
PERFORMING OPERATIONS; TRANSPORTING
F16L55/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A coating apparatus is disclosed for applying an activated coating onto an internal surface of a conduit, the coating being activated by mixing at least a first and a second component. The apparatus includes a high-pressure mix gun for mixing the at least first and second components such that the activated coating is generated. A rotary atomizer is operatively connected to and cooperates with the high pressure mix gun for receiving the activated coating from the high pressure mix gun. The rotary atomizer cooperates with the activated coating such that the activated coating is atomized so that application of the atomized activated coating onto the internal surface of the conduit is permitted.
Claims
1. A coating apparatus for applying an activated coating onto an internal surface of a conduit, the coating being activated by mixing at least a first component and a second component, said apparatus comprising: a high-pressure mix gun for mixing the at least first and second components such that the activated coating is generated; said high-pressure mix gun including: a housing which defines a bore having a first end and a second end; a rod having a first extremity and a second extremity, said rod slidably extending through said bore, said rod defining a mixing chamber for mixing together the at least first and second components, said rod being controllably movable axially along said bore so that said rod and said mixing chamber are controllably moved between a first disposition and a second disposition such that when said mixing chamber is in said first disposition, said mixing chamber is supplied with at least the first component and the second component so that at least the first component and the second component are mixed together within said mixing chamber for generating the activated coating such that a flow of the activated coating flows from said mixing chamber towards the internal surface of the conduit and when said mixing chamber is disposed in said second disposition thereof, said mixing chamber is disconnected from at least the first component and the second component so that said flow of the activated coating is inhibited thereby avoiding any need for purging the coating apparatus with inflammable and thus potentially lethal and environmentally polluting purging solvent; and a rotary atomizer operatively connected to and cooperating with said high pressure mix gun for receiving the activated coating from said high pressure mix gun, said rotary atomizer defining an inside surface of conical shaped configuration operatively disposed relative to said high pressure mix gun such that when said mixing chamber is disposed in said first disposition thereof, said inside surface of conical shaped configuration receives the activated coating from said high pressure mix gun so that said flow of the activated coating flows from said high pressure mix gun along said inside surface of conical shaped configuration such that the activated coating is applied to the internal surface of the conduit.
2. A coating apparatus as set forth in claim 1 wherein said high-pressure mix gun includes: a first inlet defined by said housing; a second inlet defined by said housing; said first inlet being in fluid communication with the first component; said second inlet being in fluid communication with the second component; said mixing chamber being in fluid communication with said first inlet and said second inlet; said rod when disposed in said first axial disposition thereof permitting said flow of the activated coating past said first end of said bore, and when said rod is disposed in a said second axial disposition thereof, said flow of the activated coating past said first end of said bore is inhibited.
3. A coating apparatus as set forth in claim 2 wherein said first extremity of said rod cooperates with said first end of said bore such that when said rod is in said second axial disposition thereof, said first extremity of said rod seats relative to said first end of said bore for sealing said first end of said bore for preventing said flow of activated coating out of said housing.
4. A coating apparatus as set forth in claim 2 further including: a body disposed axially spaced relative to said housing, said body defining an enclosure for the reception therein of said second extremity of said rod; said enclosure having an inner surface of cylindrical configuration; a piston secured to said second extremity of said rod, said piston sealingly cooperating with said inner surface of said enclosure such that axial movement of said piston within said enclosure is permitted.
5. A coating apparatus as set forth in claim 4 wherein said enclosure has a first and a second compartment such that said piston is disposed between said first and a second compartments; a source of pressurized fluid being selectively connected to said first compartment for moving said piston and said rod axially within said enclosure such that said first extremity of said rod is disposed in said first disposition thereof for permitting said flow of activated coating; said source of pressurized fluid being selectively connected to said second compartment for moving said piston and said rod axially within said enclosure such that said first extremity of said rod is disposed in said second disposition thereof for inhibiting said flow of activated coating.
6. A coating apparatus as set forth in claim 5 further including: a first connector connected to said first compartment for connecting said first compartment to said source of pressurized fluid; a second connector connected to said second compartment for connecting said second compartment to said source of pressurized fluid; a control device disposed remote from said enclosure for selectively controlling connection of said source of pressurized fluid to said first and said second connectors for controlling axial movement of said rod between said first and said second dispositions thereof.
7. A coating apparatus as set forth in claim 2 further including: a first pump disposed remote from said first inlet of said high-pressure mix gun, said first pump having an inlet port and an outlet port, said outlet port of said first pump being connected to said first inlet of said high-pressure mix gun, said first pump pressurizing the first component to a pressure within a range of 1500 to 3500 pounds per square inch; a second pump disposed remote from said second inlet of said high-pressure mix gun, said second pump having a further inlet port and a further outlet port, said further outlet port of said second pump being connected to said second inlet of said high-pressure mix gun, said second pump pressurizing the second component to a pressure within a range of 1500 to 3500 pounds per square inch.
8. A coating apparatus as set forth in claim 1 wherein said rotary atomizer has a rearward portion and a forward portion; said rearward portion of said rotary atomizer defining a recess which cooperates with and is supported by said high-pressure mix gun for permitting rotation of said rotary atomizer relative to said high-pressure mix gun, said rotary atomizer rotating about a longitudinal axis which extends through said high-pressure mix gun.
9. A coating apparatus as set forth in claim 8 wherein said forward portion of said rotary atomizer defines said inside surface of conical shaped configuration; said conical shaped configuration of said inside surface of said forward portion having an apex which is disposed such that the activated coating generated by said high-pressure mix gun flows from said high-pressure mix gun through an aperture defined by said apex of said inside surface, so that rotation of said inside surface guides and spreads the activated coating so that the activated coating is applied to the internal surface of the conduit.
10. A coating apparatus as set forth in claim 9 further including: a plate for deflecting the activated coating towards said conical shaped configuration of said inside surface such that said apex is disposed between said plate and said high-pressure mix gun.
11. A coating apparatus as set forth in claim 10 wherein said plate is secured to said forward portion of said rotary atomizer so that activated coating flows from said high-pressure mix gun through said aperture and is deflected and atomized by said plate onto said conical shaped configuration of said inside surface of said forward portion and so that rotation of said forward portion urges said atomized activated coating to move by centrifugal force and guided by said inside surface for application onto the internal surface of the conduit to be coated.
12. A coating apparatus as set forth in claim 8 further including: a bearing disposed between said recess of said rearward portion of said rotary atomizer and said high-pressure mix gun for facilitating support of said rotary atomizer and rotation thereof about said high-pressure mix gun.
13. A coating apparatus as set forth in claim 12 wherein said bearing includes: a first annular row of ball bearings; a second annular row of ball bearings disposed axially spaced relative to said first annular row of ball bearings.
14. A coating apparatus as set forth in claim 1 further including: a motor drivingly connected to said rotary atomizer for rotating said rotary atomizer about said high-pressure mix gun.
15. A coating apparatus as set forth in claim 14 wherein said high-pressure mix gun is disposed between said motor and said rotary atomizer; said apparatus further including: a drive shaft having a first and a second end, said motor being drivingly connected to said second end of said drive shaft; a drive belt cooperating with said first end of said drive shaft such that said drive belt is driven by said drive shaft, said drive belt extending around said rotary atomizer such that said drive belt drivingly cooperates with said rotary atomizer for rotating the same about said high-pressure mix gun.
16. A coating apparatus for applying an activated coating onto an internal surface of a conduit, the coating being activated by mixing at least a first component and a second component, said apparatus comprising: a high-pressure mix gun for mixing the at least first and second components such that the activated coating is generated; said high-pressure mix gun including: a housing which defines a bore having a first end and a second end; a rod having a first extremity and a second extremity, said rod slidably extending through said bore, said rod defining a mixing chamber for mixing together the at least first and second components, said rod being controllably movable axially along said bore so that said rod and said mixing chamber are controllably moved between a first disposition and a second disposition such that when said mixing chamber is in said first disposition, said mixing chamber is supplied with the at least first and second components so that the at least first and second components are mixed together within said mixing chamber for generating the activated coating such that a flow of the activated coating flows from said mixing chamber towards the internal surface of the conduit and when said mixing chamber is disposed in said second disposition thereof, said mixing chamber is disconnected from the at least first and second components so that said flow of the activated coating is inhibited thereby avoiding any need for purging the coating apparatus with inflammable and thus potentially lethal and environmentally polluting purging solvent; a rotary atomizer operatively connected to and cooperating with said high pressure mix gun for receiving the activated coating from said high pressure mix gun, said rotary atomizer defining an inside surface of conical shaped configuration operatively disposed relative to said high pressure mix gun such that when said mixing chamber is disposed in said first disposition thereof, said inside surface of conical shaped configuration receives the activated coating from said high pressure mix gun so that said flow of the activated coating flows from said high pressure mix gun along said inside surface of conical shaped configuration such that the activated coating is applied to the internal surface of the conduit; said rotary atomizer having a rearward portion and a forward portion; said rearward portion of said rotary atomizer defining a recess which cooperates with and is supported by said high-pressure mix gun for permitting rotation of said rotary atomizer relative to said high-pressure mix gun, said rotary atomizer rotating about a longitudinal axis which extends through said high-pressure mix gun; said forward portion of said rotary atomizer defining an inside surface of conical shaped configuration; and said conical shaped configuration of said inside surface of said forward portion having an apex which is disposed such that the activated coating generated by said high-pressure mix gun flows from said high-pressure mix gun through an aperture defined by said apex of said inside surface, so that rotation of said inside surface guides and spreads said activated coating so that the activated coating is applied to the internal surface of the conduit.
17. A coating apparatus for applying an activated coating onto an internal surface of a conduit, the coating being activated by mixing at least a first component and a second component, said apparatus comprising: a high-pressure mix gun for mixing the at least first and second components such that the activated coating is generated; said high-pressure mix gun including: a housing which defines a bore having a first end and a second end; a rod having a first extremity and a second extremity, said rod slidably extending through said bore, said rod defining a mixing chamber for mixing together the at least first and second components, said rod being controllably movable axially along said bore so that said rod and said mixing chamber are controllably moved between a first disposition and a second disposition such that when said mixing chamber is in said first disposition, said mixing chamber is supplied with the at least first and second components so that the at least first and second components are mixed together within said mixing chamber for generating the activated coating such that a flow of the activated coating flows from said mixing chamber towards the internal surface of the conduit and when said mixing chamber is disposed in said second disposition thereof, said mixing chamber is disconnected from the at least first and second components so that said flow of the activated coating is inhibited thereby avoiding any need for purging the coating apparatus with inflammable and thus potentially lethal and environmentally polluting purging solvent; a rotary atomizer operatively connected to and cooperating with said high pressure mix gun for receiving the activated coating from said high pressure mix gun, said rotary atomizer defining an inside surface of conical shaped configuration operatively disposed relative to said high pressure mix gun such that when said mixing chamber is disposed in said first disposition thereof, said inside surface of conical shaped configuration receives the activated coating from said high pressure mix gun so that said flow of the activated coating flows from said high pressure mix gun along said inside surface of conical shaped configuration such that the activated coating is applied to the internal surface of the conduit; said high-pressure mix gun further including: a first inlet defined by said housing; a second inlet defined by said housing; said first inlet being in fluid communication with the first component; said second inlet being in fluid communication with the second component; a body disposed axially spaced relative to said housing, said body defining an enclosure for the reception therein of said second extremity of said rod; said enclosure having an inner surface of cylindrical configuration; a piston secured to said second extremity of said rod, said piston sealingly cooperating with said inner surface of said enclosure such that axial movement of said piston within said enclosure is permitted; said enclosure has a first and a second compartment such that said piston is disposed between said first and a second compartments; a source of pressurized fluid being selectively connected to said first compartment for moving said piston and said rod axially within said enclosure such that said first extremity of said rod is disposed in said first disposition thereof for permitting said flow of activated coating; said source of pressurized fluid being selectively connected to said second compartment for moving said piston and said rod axially within said enclosure such that said first extremity of said rod is disposed in said second disposition thereof for inhibiting said flow of activated coating; a first connector connected to said first compartment for connecting said first compartment to said source of pressurized fluid; a second connector connected to said second compartment for connecting said second compartment to said source of pressurized fluid; a control device disposed remote from said enclosure for selectively controlling connection of said source of pressurized fluid to said first and said second connectors for controlling axial movement of said rod between said first and said second dispositions thereof; a first pump disposed remote from said first inlet of said high-pressure mix gun, said first pump having an inlet port and an outlet port, said outlet port of said first pump being connected to said first inlet of said high-pressure mix gun, said first pump pressurizing the first component to a said pressure within a range of 1500 to 3500 pounds per square inch; a second pump disposed remote from said second inlet of said high-pressure mix gun, said second pump having a further inlet port and a further outlet port, said further outlet port of said second pump being connected to said second inlet of said high-pressure mix gun, said second pump pressurizing the second component to a said pressure within a range of 1500 to 3500 pounds per square inch; said rotary atomizer further including: a rearward portion and a forward portion; said rearward portion of said rotary atomizer defines a recess which cooperates with and is supported by said high-pressure mix gun for permitting rotation of said rotary atomizer relative to said high-pressure mix gun, said rotary atomizer rotating about a longitudinal axis which extends through said high-pressure mix gun; said forward portion of said rotary atomizer defines an inside surface of conical shaped configuration; said conical shaped configuration of said inside surface of said forward portion having an apex which is disposed such that the activated coating generated by said high-pressure mix gun flows from said high-pressure mix gun through an aperture defined by said apex of said inside surface so that rotation of said inside surface guides and spreads said activated coating so that the activated coating is applied to the internal surface of the conduit; a bearing disposed between said recess of said rearward portion of said rotary atomizer and said high-pressure mix gun facilitating support of said rotary atomizer and rotation thereof about said high-pressure mix gun; said bearing includes: a first annular row of ball bearings; a second annular row of ball bearings disposed axially spaced relative to said first annular row of ball bearings; a motor drivingly connected to said rotary atomizer for rotating said rotary atomizer about said high-pressure mix gun; said apparatus further including: a drive shaft having a first and a second end, said motor being drivingly connected to said second end of said drive shaft; a drive belt cooperating with said first end of said drive shaft such that said drive belt is driven by said drive shaft, said drive belt extending around said rotary atomizer such that said drive belt drivingly cooperates with said rotary atomizer for rotating the same about said high-pressure mix gun; a plate for deflecting the activated coating towards said conical shaped configuration of said inside surface such that said apex is disposed between said plate and said high-pressure mix gun; and said plate is secured to said forward portion of said rotary atomizer so that activated coating flows from said high-pressure mix gun through said aperture and is deflected and atomized by said plate onto said conical shaped configuration of said inside surface of said forward portion and so that rotation of said forward portion urges said atomized activated coating to move by centrifugal force and guided by said inside surface for application onto the internal surface of the conduit to be coated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5) Similar reference characters refer to similar parts throughout the views of the drawings.
DETAILED DESCRIPTION OF THE DRAWINGS
(6)
(7)
(8) Also, the second inlet 32 is in fluid communication with the second component 20.
(9) The housing 28 defines a mixing chamber 34 which is in fluid communication with the first inlet 30 and the second inlet 32.
(10) As shown in
(11) As shown in
(12)
(13) The first extremity 44 of the rod 42 cooperates with the first end 38 of the bore 36 such that when the rod 42 is in the second axial disposition thereof as shown in
(14) Also, a body 50 is disposed axially spaced relative to the housing 28, the body 50 defining an enclosure generally designated 52 for the reception therein of the second extremity 46 of the rod 42.
(15) The enclosure 52 has an inner surface 54 of cylindrical configuration.
(16) Additionally, a piston 56 is secured to the second extremity 46 of the rod 42, the piston 56 sealingly cooperating with the inner surface 54 of the enclosure 52. The arrangement is such that axial movement as indicated by the arrow 58 of the piston 56 within the enclosure 52 is permitted.
(17) The enclosure 52 has a first and a second compartment 60 and 62 respectively such that the piston 56 is disposed between the first and a second compartments 60 and 62 respectively.
(18) Also, a source of pressurized fluid such as pressurized air 64 is selectively connected to the first compartment 60 for moving the piston 56 and the rod 42 axially within the enclosure 52 as indicated by the arrow 58 such that the first extremity 44 of the rod 42 is disposed in the first disposition thereof as shown in
(19) Moreover, the source of pressurized fluid 64 is selectively connected to the second compartment 62 for moving the piston 56 and the rod 42 axially within the enclosure 52 as indicated by the arrow 66 such that the first extremity 44 of the rod 42 is disposed in the second disposition thereof as shown in
(20) A first connector 68 is connected to the first compartment 60 for connecting the first compartment 60 to the source of pressurized fluid 64.
(21) Also, a second connector 70 is connected to the second compartment 62 for connecting the second compartment 62 to the source of pressurized fluid 64.
(22) A control device 72 is disposed remote from the enclosure 52 for selectively controlling connection of the source of pressurized fluid 64 to the first and the second connectors 68 and 70 respectively for controlling axial movement of the rod 42 between the first and the second dispositions thereof shown in
(23) Furthermore, a first pump 74 is disposed remote from the first inlet 30 of the high-pressure mix gun 22. The first pump 74 has an inlet port 76 and an outlet port 78, the outlet port 78 of the first pump 74 being connected to the first inlet 30 of the high-pressure mix gun 22. The first pump 74 is used to pressurize the first component 18 to a pressure within a range of 1500 to 3500 pound per square inch.
(24) A second pump 80 is disposed remote from the second inlet 32 of the high-pressure mix gun 22 as shown in
(25)
(26) The rearward portion 86 of the rotary atomizer 24 defines a recess 90 which cooperates with and is supported by the high-pressure mix gun 22 for permitting rotation as indicated by the arrow 92 of the rotary atomizer 24 relative to the high-pressure mix gun 22 so that the rotary atomizer 24 rotates about a longitudinal axis 94 which extends through the high-pressure mix gun 22.
(27) Moreover, the forward portion 88 of the rotary atomizer 24 defines an inside surface 96 of conical shaped configuration.
(28) The conical shaped configuration of the inside surface 96 of the forward portion 88 has an apex 98 which is disposed in a vicinity of the activated coating 12 generated by the high-pressure mix gun 22. The arrangement is such that the activated coating 12 generated by the high-pressure mix gun 12 flows from the high-pressure mix gun 22 through an aperture 100 defined by the apex 98 of the inside surface 96, so that rotation as indicated by the arrow 92 of the inside surface 96 guides and spreads the activated coating 12 so that the activated coating 12 is applied to the internal surface 14 of the conduit 16 as shown in
(29) A bearing generally designated 102 is disposed between the recess 90 of the rearward portion 86 of the rotary atomizer 24 and the high-pressure mix gun 22 for facilitating support of the rotary atomizer 24 and rotation thereof about the high-pressure mix gun 22.
(30) More specifically, the bearing 102 includes a first annular row of ball bearings 104. A second annular row of ball bearings 106 is disposed axially spaced relative to the first annular row of ball bearings 104.
(31) As shown in
(32) The high-pressure mix gun 22 is disposed between the motor 108 and the rotary atomizer 24.
(33) The apparatus 10 further includes a drive shaft 110 having a first and a second end 112 and 114 respectively, the motor 108 being drivingly connected to the second end 114 of the drive shaft 110.
(34) A drive belt 116 cooperates with the first end 112 of the drive shaft 110 such that the drive belt 116 is driven by the drive shaft 110. The drive belt 116 extends around the rotary atomizer 24 such that the drive belt 116 drivingly cooperates with the rotary atomizer 24 for rotating the same about the high-pressure mix gun 22 as indicated by the arrow 92.
(35) Furthermore, a plate 118 is provided for deflecting the activated coating 12 towards the conical shaped configuration of the inside surface 96 such that the apex 98 is disposed between the plate 118 and the high-pressure mix gun 22.
(36) As shown in
(37) In operation of the apparatus according to the present invention, the apparatus 10 is inserted into the conduit 16 and the control device 72 is programmed to advance the apparatus 10 through the conduit 16. The control device 72 also actuates both of the pumps 74 and 80 so that high pressure components 18 and 20 are fed towards the mixing chamber 34. The control device 72 selectively connects the source of pressurized fluid such as pressurized air to the first compartment 60 so that the activated coating 12 flows from the mixing chamber 34 to the rotary atomizer 24. The control device 72 also energizes the motor 108 so that the rotary atomizer rotates for applying the atomized activated coating onto the internal surface 14 of the conduit 16.
(38) Because the distance between the mixing chamber 34 and the inside surface 96 of the rotary atomizer is very small, the inventor has discovered that surprisingly, there is no need to purge the apparatus after use and that the coating operation can be interrupted if necessary and restarted without any need for the introduction of any solvents or purging equipment for cleaning the apparatus during or after a coating operation.
(39) Additionally, the inside surface 96 is very steep relative to the longitudinal axis 94. More specifically, the angle A defined between the inside surface 96 and the longitudinal axis 94 is at least 45 degrees. Because this angle A is steep, the residence time of the atomized activated material 26 guided by the inside surface 96 is minimized thus reducing the amount of material 26 that is able adhere to this inside surface 96 so that there is little or no build up of material 26 on such inside surface 96.
(40) Additionally, the motor 108 rotates the inside surface 96 within a range 3000 to 7000 rpm and preferably at 3500 rpm.
(41) The present invention provides a unique apparatus that permits the application of activated coating to the inside surface of a very small internal diameter pipe and without any need for purging activated coating from the apparatus during any interruption of the coating operation or after completion of the coating operation.