Optical fiber terminal structure, optical element connection structure, and method for manufacturing optical fiber terminal structure
10935728 ยท 2021-03-02
Assignee
Inventors
Cpc classification
G02B6/3885
PHYSICS
International classification
Abstract
An optical fiber terminal structure is comprised of a plurality of optical fibers, a plurality of high- optical fibers connected to the optical fibers, respectively, and a capillary. The capillary has a hole in which the optical fibers and the high- optical fibers are inserted, and the optical fibers and the high- optical fibers together are fixed in the hole. Connection parts of each of the optical fibers and the high- optical fibers are also positioned inside the capillary, and end surfaces of the high- optical fibers are exposed so that adjacent high- optical fibers are in contact with each other in an end surface of the capillary.
Claims
1. An optical fiber terminal structure comprising: a plurality of optical fibers that are arranged in one direction, wherein at least one of the optical fibers is a polarization maintaining optical fiber; a plurality of high- optical fibers that are connected to the optical fibers respectively, wherein one of the plurality of high- optical fibers is a high- polarization maintaining optical fiber having a higher relative refractive index difference of a core to a cladding than that of the polarization maintaining optical fiber; and a capillary having a hole through which the high- optical fibers and the optical fibers are inserted, the capillary fixing the high- optical fibers and the optical fibers as a whole, wherein: connection parts between the high- optical fibers and the optical fibers are positioned inside the capillary; end surfaces of the high- optical fibers are exposed on an end surface of the capillary so that the adjacent high- optical fibers are in contact with each other; and an arrangement direction of a core and a stress-applying member in the high- polarization maintaining optical fiber substantially corresponds to an arrangement direction of the polarization maintaining optical fiber and another one of the plurality of high- optical fibers that is adjacent to the high- polarization maintaining optical fiber.
2. The optical fiber terminal structure according to claim 1, wherein a core diameter of the high- optical fiber gradually increases toward a core diameter of the optical fiber at the connection part between the optical fiber and the high- optical fiber.
3. An optical element connection structure that is a connection structure between the optical fiber terminal structure according to claim 1 and a coherent mixer chip, wherein: the coherent mixer chip comprises a signal port and a local oscillation light port as input ports, the coherent mixer chip being a high relative refractive index difference optical element of which a relative refractive index difference of a core to a cladding of a waveguide is between 2.5% and 10%; a pitch between the signal port and the local oscillation light port is approximately equal to a core pitch between the high- polarization maintaining optical fiber and the another one of the plurality of high- optical fibers adjacent to the high- polarization maintaining optical fiber; and the another one of the plurality of high- optical fibers adjacent to the high- polarization maintaining optical fiber is connected to the signal port, and the high- polarization maintaining optical fiber is connected to the local oscillation light port.
4. A method for manufacturing an optical fiber terminal structure, the method comprising: connecting a single mode optical fiber and a high- single mode optical fiber having a higher relative refractive index difference of a core to a cladding than that of the single mode optical fiber to form a first optical fiber; connecting a polarization maintaining optical fiber and a high- polarization maintaining optical fiber having a higher relative refractive index difference of a core to a cladding than that of the polarization maintaining optical fiber to form a second optical fiber; holding the first optical fiber and the second optical fiber so as to be movable by rotation; relatively rotating the second optical fiber and the first optical fiber to make an arrangement direction of a core and a stress-applying member of the high- polarization maintaining optical fiber substantially correspond to an arrangement direction of the first optical fiber and the second optical fiber, and also contacting tip ends of the first optical fiber and the second optical fiber with an adhesive agent so that surface tension of the adhesive agent adheres and bonds the high-A single mode optical fiber and the high- polarization maintaining optical fiber together; inserting the first optical fiber and the second optical fiber through a capillary after the adhesive agent is cured while positioning a connection part between the single mode optical fiber and the high- single mode optical fiber and a connection part between the polarization maintaining optical fiber and the high- polarization maintaining optical fiber inside the capillary; fixing the first optical fiber and the second optical fiber to the capillary; and polishing an end surface of the capillary to obtain an optical fiber terminal structure in which the high- single mode optical fiber and the high- polarization maintaining optical fiber are disposed at the end surface of the capillary being in contact with each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(18) Hereinafter, an optical element connection structure 10 according to an embodiment of the present invention will be described.
(19) The coherent mixer chip 3 is used as an optical receiver in a phase modulation optical communication system. The coherent mixer chip 3 mixes a signal light as a reference light with a local oscillation light to extract optical signal phase information.
(20) The relative refractive index difference of a core to a cladding of a waveguide 13 of the coherent mixer chip 3 is between 2.5% and 10% and more preferably between 5.5% and 10%. Also, a mode field diameter of the waveguide 13 at 1550 nm is approximately 3 m. That is, the coherent mixer chip 3 is a high relative refractive index difference optical element (high- optical element). Increasing the relative refractive index difference of the coherent mixer chip 3 in this way can downsize the coherent mixer chip 3.
(21) The term mode field diameter and the other terms that are not specifically defined in the present description appropriately follow the definitions and measurement methods speculated in ITU-T (International Telecommunication Union) G.650.1.
(22) Also, the relative refractive index difference is a numerical value that can be defined as below.
={(n.sub.dn.sub.c)/n.sub.d}100
(23) wherein n.sub.d is a maximum refractive index of the core and n.sub.c is a refractive index of the cladding.
(24) The coherent mixer chip 3 has a signal port 11a to which a signal light enters and a local oscillation light port 11b to which a local oscillation light enters. The signal port 11a and the local oscillation light port 11b are disposed on a same side face of the coherent mixer chip 3 with a predetermined pitch.
(25) The optical fiber terminal structure 1 is connected to the coherent mixer chip 3.
(26) The optical fiber terminal structure 1 includes a plurality of optical fibers 5a and 5b, a plurality of high- optical fibers 7a and 7b that are connected to the optical fibers 5a and 5b respectively, a capillary 9, and so on. The high- optical fiber 7a has a higher relative refractive index difference of a core 17a to a cladding 15a than that of the optical fiber 5a. Similarly, the high- optical fiber 7b has a higher relative refractive index difference of a core 17b to a cladding 15b than that of the optical fiber 5b.
(27) The capillary 9 has a hole 8 through which the optical fibers 5a and 5b and the high- optical fibers 7a and 7b are inserted. The optical fibers 5a and 5b and the high- optical fibers 7a and 7b are fixed as a whole to the hole 8. Also, connection parts of each of the optical fibers 5a and 5b and the high- optical fibers 7a and 7b are positioned inside the capillary 9, and end surfaces of the high- optical fibers 7a and 7b are exposed on an end surface of the capillary 9 so that adjacent high- optical fibers 7a and 7b are in contact with each other.
(28) It is preferable that a length of the capillary 9 is 1.5 mm to 5 mm, for example, and a length of the high- optical fibers 7a and 7b inside the capillary 9 is approximately 1 mm to 4 mm. If the lengths of the high- optical fibers 7a and 7b are too long, the capillary size becomes too large. If the lengths of the high- optical fibers 7a and 7b are too short, reducing effects of connection loss at the connecting parts between the optical fibers 5a and 5b and the high- waveguide via the high- optical fibers 7a and 7b becomes smaller. Also, if the length of the capillary 9 is too long, the whole connection structure becomes too large. If the length of the capillary is too short, protections of the connection parts between the optical fibers 5a and 5b with the high- optical fibers 7a and 7b are insufficient.
(29) The number of the optical fibers or the like is not limited to the illustrated examples. However, the optical fiber terminal structure 1 includes at least two optical fibers 5a and 5b, and one of the optical fibers, i.e. the optical fiber 5a, is a single mode optical fiber. That is, the single mode optical fiber is connected with the high- optical fiber 7a (a high- single mode optical fiber), which has a higher relative refractive index difference of the core 17a to the cladding 15a than that of the single mode optical fiber.
(30) The single mode optical fiber conforms to ITU-T G.652 and is an optical fiber that has a zero dispersion wavelength in a 1.3 m band. In a common single mode optical fiber, the relative refractive index difference of a core to a cladding is approximately 0.3% and the mode field diameter at 1550 nm is approximately 10 m.
(31) Similarly, the other optical fiber 5b is a polarization maintaining optical fiber, in which a stress-applying member 15 is formed on each side of the core 17b to a single mode optical fiber. The optical fiber 5b is connected with the high- optical fiber 7b (a high- polarization maintaining optical fiber), which has a higher relative refractive index difference of the core 17b to the cladding 15b than that of the optical fiber 5b. An arrangement direction of the core 17b and the stress-applying members 15 in the high- optical fiber 7b substantially corresponds to an arrangement direction of the high- optical fiber 7a and the high- optical fiber 7b.
(32) As shown in
(33) Here, the pitch between the cores 17a and 17b of the high- optical fibers 7a and 7b is not affected by errors occurring from the size or position of the hole 8 of the capillary 9. That is, since the high- optical fibers 7a and 7b are in contact with each other, the pitch between the cores 17a and 17b is generally affected by only errors arisen from outer diameters of the high- optical fibers 7a and 7b. For example, when each of the outer diameters of the high- optical fiber 7a (E in the drawing) and the high- optical fiber 7b (D in the drawing) is 125 m0.5 m, a pitch C between the cores 17a and 17b can be set with an accuracy of 125 m0.5 m. When the pitch tolerance is 0.5 m at most, the coupling loss due to a pitch difference can be 1 dB or less even if the mode field diameter is 3 m, for example.
(34) Also, the pitch C between the cores 17a and 17b is not affected by the size of the hole 8 in the capillary 9. Thus, it is possible to make the size of the hole 8 (a clearance) larger compared to a size of the high- optical fiber 7a and 7b. For example, the size (design value) of an oval shape of the hole 8 may be 1.5 m or more (more preferably 2.5 m or more) larger than a size of an oval shape circumscribing the high- optical fibers 7a and 7b that are in contact with each other. In this way, an inserting operation of the high- optical fibers 7a and 7b is easier, and, even if outer diameters of the connection parts between the high- optical fibers 7a and 7b and the optical fibers 5a and 5b expand slightly, the high- optical fibers 7a and 7b can be inserted into the hole 8 with certainty.
(35) The high- optical fibers 7a and 7b and the optical fibers 5a and 5b are connected by, for example, TEC (Thermally-diffused Expanded Core) fusion.
(36) In such a case, the smaller diameter of the core 17a and the larger diameter of the core 17 are adjusted by the TEC process. That is, a mode field diameter convertor 21 is formed at a connection part between the optical fiber 5a and the high- optical fiber 7a (a connection region 19) so as to form the diameter of the core 17a of the high- optical fiber 7a being increased gradually and the diameter of the core 17 of the optical fiber 5a being decreased gradually. Controlling heat conditions during the fusion bonding in this way can make the difference in the mode field diameters at the connection region 19 smooth, suppresses the coupling loss to a low level, and can suppress the coupling loss to approximately 0.3 dB/facet, for example. This also applies similarly to the connection between the optical fiber 5b and the high- optical fiber 7b.
(37) Here, if a conventional method is used to directly connect the waveguide 13 of the coherent mixer chip3, which is a high relative refractive index difference optical element, and the optical fiber 5a, which is a single mode optical fiber, there may be a coupling loss of approximately a several dB/facet. On the other hand, connecting the waveguide 13 and the optical fiber 5a via the high- optical fiber 7a can reduce the total connection loss even though the number of connection parts is increased. For example, if the connection loss between the coherent mixer chip 3 and the high- optical fiber 7a can be suppressed to approximately 0.4 dB/facet, the total connection loss between the coherent mixer chip 3 and the optical fiber 5a can be suppressed to approximately 0.7 dB/facet.
(38) Next, a method for manufacturing the optical fiber terminal structure 1 will be described. First, the high- optical fiber 7a is joined to a tip end of the optical fiber 5a to form a first optical fiber. Similarly, the high- optical fiber 7b is joined to a tip end of the optical fiber 5b to form a second optical fiber.
(39) Next, as shown in
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(41) For the adhesive agent 25, it is preferable to use an adhesive that is further diluted than the commonly used solute concentration. This can reduce viscosity of the adhesive agent and suppress the amount of the residual solute. In this way, a thickness of an adhesive layer in the spaces between the optical fibers can be approximately zero, so that the high- optical fibers 7a and 7b are in contact with each other, and thus spaces between the core 17a and 17b can be uniform with more accuracy. That is, the adhesive force may be weak, and a viscosity of 1000 cps or less may be used, for example. Furthermore, an extremely low viscosity of 100 cps or less is more preferable. Also, since the adhesive agent 25 contracts in curing, an effect of pulling the high- optical fibers 7a and 7b more closely to each other can be obtained. Also, it is preferable that the adhesive agent 25 has a lower refractive index than the claddings 15a and 15b of the high- optical fibers 7a and 7b.
(42) As such an adhesive agent, there are, for example, Cemedine C by Cemedine, Co. diluted by a thinner liquid (it is preferable to add Fluorine for refractive index adjustment) as a solvent based adhesive, refractive index controlling resin (UV curing) by NTT-AT, Co. as an extremely low viscosity adhesive (acrylate based), and, a heat curing adhesive by Epo-Tek, Inc. as an extremely low viscosity adhesive (epoxy based). Also, heating the adhesive agent can further reduce the viscosity, and this can make the spaces between the high- optical fibers 7a and 7b smaller.
(43) The dummy fiber 7c is not always necessary. However, it is preferable that the plurality of the high- optical fibers 7a and 7b, which are provided side by side, and the dummy fiber 7c are disposed so as to be in contact with each other with the centers thereof forming a substantially close-packed regular triangle. This allows the high- optical fibers 7a and 7b to contact with each other with more certainty.
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(45) As mentioned above, there may be spaces formed between the high- optical fibers 7a and 7b and between the high- optical fibers 7a and 7b and the dummy fiber 7c. However, the viscosity of the adhesive agent 25 is low, and the adhesive agent 25 is sucked up into the spaces between the high- optical fibers 7a and 7b and between the high- optical fibers 7a and 7b and the dummy fiber 7c due to surface tension (capillary phenomenon). At this time, the high- optical fibers 7a and 7b are adhered together by each other's surface tension (in directions shown by arrows G in the drawing).
(46) That is, as shown in
(47) If a height of the sucked adhesive agent 25 is too high (the amount of sucked adhesive agent 25 is too large), then the amount of the adhesive agent 25 between the end portions of the high- optical fibers 7a and 7b increases. Thus, there is a possibility that the spaces between the high- optical fibers 7a and 7b become larger. Thus, the amount of the adhesive agent 25 that is sucked up by the surface tension is preferably less than the amount that fills only the spaces between the high- optical fibers 7a and 7b inside the capillary 9. That is, in
(48) One way of adjusting as above is to use the minimum required amount of the adhesive agent 25. Alternatively, the tip ends of the high- optical fibers 7a and 7b and the dummy fiber 7c may be pulled out of the adhesive agent 25 when the adhesive agent 25 rises up to a predetermined height.
(49) Since the adhesive agent 25 is a diluted solvent-based adhesive agent, there are spaces formed after curing due to contraction of the adhesive agent at portions where the optical fibers between the fibers of the fiber bundle are not closely contacting with each other.
(50) Before the adhesive agent 25 cures, as shown in
(51) As above, by rotating the second optical fiber to make the arrangement direction of the core 17b and the stress-applying member 15 of the high- optical fiber 7b substantially correspond with the arrangement direction of the first optical fiber and the second optical fiber and contacting the tip ends of the first optical fiber and the second optical fiber with the adhesive agent 25, the surface tension of the adhesive agent 25 can bring the high- optical fibers 7a and 7b in close contact to be adhered with each other.
(52) Next, after curing the adhesive agent 25, the dummy fiber 7c is removed. Then, as shown in
(53) Next, the high- optical fibers 7a and 7b protruding from the capillary 9 and a part of the capillary 9 are polished by a polishing surface 27. Accordingly, the optical fiber terminal structure 1 in which the high- optical fibers 7a and 7b are disposed being in contact with each other at an end surface of the capillary 9 is formed. Instead of polishing the end surface of the optical fiber terminal structure 1 to obtain a uniform surface, a method such as cutting by a dicing saw may also be used to obtain a uniform surface.
(54) Although it is preferable that the adhesive used to adhere the high- optical fibers 7a and 7b to the capillary 9 has a low viscosity, the viscosity may be higher than the adhesive agent 25 (5000 cps or less, for example). Also, it is preferable that the contraction ratio thereof at the curing is low and the hardness thereof is high (60 shore D or more). As such an adhesive, Epo-tek 353-ND by EPDXY TECHNOLOGY, Inc., which is an epoxy heat curing adhesive, and OP-40Z by DIC Corporation, which is acrylate base UV curing adhesive, or a refractive index controlling resin (UV cured) by NTT-AT, Co. may be used.
(55) In the present embodiment, the optical fibers are inserted into the temporary holding member 23 in the first process. However, the present invention is not limited thereto. For example, the capillary 9 may temporarily hold the optical fibers, and after adhering the high- optical fibers 7a and 7b, the capillary 9 may be moved close to the end portions of the high- optical fibers 7a and 7b and the high- optical fibers 7a and 7b may be adhered and fixed to the capillary 9.
(56) Also, as a means to improve coagulation effect of the high- optical fibers 7a and 7b, wettability of surface of the high- optical fibers 7a and 7b may be enhanced. To enhance wettability, a method in which a surface processing agent called primer is applied and dried and a method using plasma discharge process are known. Also, naturally, it is preferable that the high- optical fibers 7a and 7b are thoroughly cleaned for the operation.
(57) Instead of removing the dummy fiber 7c, the high- optical fibers 7a and 7b and the dummy fiber 7c being in the close-packed contacting state may be fixed to the capillary. For example, as shown in
(58) Also, as shown in
(59) When only the high- optical fibers 7a and 7b are held in a capillary 9c as shown in
(60) The capillary 9b and 9c can hold the fibers more firmly. Also, adding equal stress from every direction onto the optical fibers can prevent deterioration of polarization extinction ratio of the high- optical fiber 7b and the optical fiber 5b. Moreover, although there may be a little adhesive agent 25 remaining at a proximity of the contacting portions between the high- optical fibers 7a and 7b and the dummy fiber 7c as shown in
(61) As above, according to the present embodiment, the optical fiber terminal structure 1 that is particularly effective in connection with the coherent mixer chip 3 can be obtained. At this time, since the coherent mixer chip 3, which is an optical element having high relative refractive index difference, is connected with the optical fibers 5a and 5b via the high- optical fibers 7a and 7b, the total coupling loss can be reduced compared to the case in which the coherent mixer chip 3 is directly connected with the optical fibers 5a and 5b.
(62) In particular, since the core diameters of cores 17a and 17b of the high- optical fibers 7a and 7b gradually increase toward the core diameters of the optical fibers 5a and 5b at the connection parts between the optical fibers 5a and 5b and the high- optical fibers 7a and 7b, the coupling loss can be reduced.
(63) Also, the high- optical fibers 7a and 7b are fixed to the capillary 9 or the like while being in contact with each other. Thus, the pitch between the cores 17a and 17b of the high-optical fibers 7a and 7b roughly depends only on the outer diameters of the high- optical fibers 7a and 7b. For these reasons, each of the cores 17a and 17b of the high- optical fibers 7a and 7b can be disposed accurately without being affected by the size or misalignment of the hole 8 of the capillary 9.
(64) Also, since the connection parts between the optical fibers 5a and 5b with the high-optical fibers 7a and 7b are positioned inside the capillary 9, the connection parts can be protected efficiently. Also, when the outer diameter of the connection part is slightly increased, it is possible to make the size of the hole 8 larger compared to the size of the high- optical fibers 7a and 7b, and thus the optical fibers can be inserted into the hole 8 with certainty and the insertion is easier.
(65) Also, the high- optical fibers 7a and 7b (the first optical fiber and the second optical fiber) together with the dummy fiber 7c are unified while being in the close-packed arrangement, and thus it is possible to make the high- optical fiber 7a and 7b contact with each other with certainty. It is possible to improve the accuracy of the pitch between the cores 17a and 17b of the high- optical fibers 7a and 7b, and thus the coupling loss with the coherent mixer chip 3 can be reduced.
(66) At this time, as a method for disposing the fibers in the close-packed arrangement, surface tension of the diluted adhesive agent 25 is used. This can make sure that the fibers are disposed and adhered to each other easily in the close-packed arrangement.
(67) Also, the high- optical fibers 7a and 7b (the first optical fiber and the second optical fiber) are held temporarily by the temporary holding member 23, and thus the rotational core alignment of the high- optical fiber 7b, which is a high- polarization maintaining optical fiber, is easy.
(68) The above-mentioned embodiment illustrates an example in which three fibers of the high- optical fibers 7a and 7b and the dummy fiber 7c are disposed in the close-packed arrangement. However, the present invention is not limited thereto. For example, as shown in
(69) Also, it is preferable that the dummy fiber 7c has the same outer shape as the high- optical fiber 7a or 7b. However, instead of the circular cross section, other shapes such as a square or triangle may be applicable as long as the dummy fiber 7c can be in contact with the high- optical fibers 7a and 7b at the same time.
(70) Although the embodiments of the present invention have been described referring to the attached drawings, the technical scope of the present invention is not limited to the embodiments described above. It is obvious that persons skilled in the art can think out various examples of changes or modifications within the scope of the technical idea disclosed in the claims, and it will be understood that they naturally belong to the technical scope of the present invention.