Cesium tungsten bronze-based self-cleaning nano heat-insulation coating material and preparation method thereof

Abstract

The present disclosure provides a cesium tungsten bronze-based self-cleaning nano heat-insulation coating material, and method of preparing the same. Cesium tungsten bronze nanoparticles are prepared by hydrothermal method using WCl.sub.6 and CsOH.5H.sub.2O as raw materials, PVP as a surfactant and acetic acid as an acid catalyst. TiO.sub.2 nanoparticles are prepared from TiCl.sub.4. Subsequently ball milling and dispersing of the cesium tungsten bronze nanoparticles, the TiO.sub.2 nanoparticles, and a silane coupling agent with water to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles is performed. The concentration of the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles is adjusted to obtain a self-cleaning nano heat-insulation coating material.

Claims

1. A method for preparing a cesium tungsten bronze-based self-cleaning nano heat-insulation coating material, comprising: preparing cesium tungsten bronze nanoparticles by hydrothermal method using WCl.sub.6 and CsOH.5H.sub.2O as raw materials, PVP as a surfactant and acetic acid as an acid catalyst; preparing TiO.sub.2 nanoparticles from TiCl.sub.4 by reacting TiCl.sub.4 with an anhydrous ethanol solvothermally; and ball milling and dispersing the cesium tungsten bronze nanoparticles, the TiO.sub.2 nanoparticles, a silane coupling agent, and water so as to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles; and adjusting the concentration of said aqueous slurry to obtain a self-cleaning nano heat-insulation coating material.

2. The preparation method according to claim 1, wherein preparing the cesium tungsten bronze nanoparticles comprises: stirring 10-15 parts by weight of WCl.sub.6, 2-4 parts by weight of CsOH.5H.sub.2O, 30-40 parts by weight of acetic acid, and 15-20 parts by weight of PVP together, to obtain a first mixture; and heating the first mixture to 70-80 C., and maintaining the first mixture at this temperature for 1 h-2 h; and then heating the first mixture further to 220-240 C., and reacting the first mixture for 20 h-30 h at this temperature, followed by centrifugation and oven drying, to obtain the cesium tungsten bronze nanoparticles.

3. The preparation method according to claim 1, wherein preparing TiO.sub.2 nanoparticles from TiCl.sub.4 comprises: mixing 10-15 parts by weight of TiCl.sub.4 and 30-40 parts by weight of anhydrous ethanol solvothermally, to obtain a second mixture; and then reacting the second mixture at 180 C. for 8 h, followed by centrifuging and oven drying the second mixture to obtain TiO.sub.2 nanoparticles.

4. The preparation method according to claim 1, wherein ball milling and dispersing comprises: ball milling 40-50 parts by weight of cesium tungsten bronze nanoparticles, 5-10 parts by weight of TiO.sub.2 nanoparticles, 1-2 parts by weight of sodium polyacrylate coupling agent- and 40-50 parts by weight of deionized water, to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles.

5. The preparation method according to claim 4, wherein the rotation speed of ball mill machine for the ball milling is 500 r/min-5000 r/min, and the ball milling time is 4 h-12 h.

6. A self-cleaning nano heat-insulation coating material, prepared by the preparation method according to claim 1.

7. A self-cleaning nano heat-insulation coating material, prepared by the preparation method according to claim 4.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present disclosure will be further described in connection with embodiments with reference to the accompanying drawings, in which

(2) FIG. 1 shows the XRD spectrum of cesium tungsten bronze nanoparticles prepared according to the present disclosure;

(3) FIG. 2 shows the TEM image of cesium tungsten bronze nanoparticles prepared according to the present disclosure;

(4) FIG. 3 shows the XRD spectrum of TiO.sub.2 nanoparticles prepared according to the present disclosure;

(5) FIG. 4 shows the TEM image of TiO.sub.2 nanoparticles prepared according to the present disclosure;

(6) FIG. 5 is the light transmittance curve of a self-cleaning nano heat-insulation coating; and

(7) FIG. 6 is a contact angle image of a self-cleaning nano heat-insulation coating.

DETAILED DESCRIPTION

(8) Novel transparent heat-insulation coating material prepared with cesium tungsten bronze is currently not available in the market due its poor dispersibility which limits its application. However, the present disclosure provides a cesium tungsten bronze-based self-cleaning nano heat-insulation coating material and method of preparing the same. The heat-insulation coating material is a water-based coating material having excellent light transmittance and good dispersibility.

(9) The method for preparing the self-cleaning nano heat-insulation coating material provided comprises preparing cesium tungsten bronze nanoparticles by hydrothermal method using WCl.sub.6 and CsOH.5H.sub.2O as raw materials, polyvinyl pyrrolidone (PVP) as a surfactant and acetic acid as an acid catalyst; then preparing TiO.sub.2 nanoparticles by solvothermally hydrolyzing TiCl.sub.4 which acts as a major raw material; and finally, ball milling and dispersing the cesium tungsten bronze nanoparticles, the TiO.sub.2 nanoparticles, a silane coupling agent, and water to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, and adjusting the concentration of the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, to obtain a self-cleaning nano heat-insulation coating material. Herein, the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles is dispersed by high-speed shearing and ultrasonically.

(10) In a further embodiment, the preparation process for cesium tungsten bronze nanoparticles comprises:

(11) stirring 10-15 parts by weight of WCl.sub.6, 2-4 parts by weight of CsOH.5H.sub.2O, 30-40 parts by weight of acetic acid, and 15-20 parts by weight of PVP together, to obtain a first mixture; and heating the first mixture to 70 C.-80 C., and maintaining this temperature for 1 h-2 h; and then heating the first mixture further to 220 C.-240 C., and reacting for 20 h-30 h at this temperature, followed by centrifugation and oven drying, to obtain the cesium tungsten bronze nanoparticles.

(12) Herein, suitable amount of water may be added to the first mixture. The first mixture is heated in a reactor having an internal lining made with a material that does not react with the first mixture. Preferably, the internal lining of the reactor is made from p-polyphenol (PPL). It should be understood that polytetrafluoroethylene (PTFE) may also be used as the internal lining of the reactor.

(13) In a further embodiment, the preparation process of TiO.sub.2 particles comprises:

(14) mixing 10-15 parts by weight of TiCl.sub.4 and 30-40 parts by weight of anhydrous ethanol solvothermally, to obtain a second mixture; and

(15) then reacting the second mixture at 180 C. for 8 h, followed by centrifuging and oven drying, to obtain TiO.sub.2 nanoparticles.

(16) Herein, the second mixture is also heated in a reactor having an internal lining made with a material that does not react with the second mixture. Preferably, the internal lining of the reactor is made with p-polyphenol (PPL). It should be understood that polytetrafluoroethylene (PTFE) may also be used as the internal lining of the reactor.

(17) Further, the preparation process for the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles comprises

(18) ball milling 40-50 parts by weight of cesium tungsten bronze nanoparticles, 5-10 parts by weight of TiO.sub.2 nanoparticles, 1-2 parts by weight of sodium polyacrylate coupling agent (SN5040) and 40-50 parts by weight of deionized water, to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles.

(19) During the preparation of the aqueous slurry containing the cesium tungsten bronze/TiO.sub.2 composite particles, the rotation speed of the ball mill machine for ball milling is 500 r/min-5000 r/min, and the ball milling time is 4 h-12 h.

(20) The concentration of the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles can be adjusted through evaporation using a rotary evaporator, or by adjusting the amount of water used in the preparation of the aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, or through other methods.

(21) In order to make the technical objectives, technical solutions and technical effects of the present disclosure clearer so that those skilled in the art can understand and implement the present disclosure, the present disclosure will be further described in detail below with reference to the accompanying drawings and specific embodiments.

First Example

(22) 10 parts by weight of WCl.sub.6, 2 parts by weight of CsOH.5H.sub.2O, 35 parts by weight of acetic acid and 15 parts by weight of PVP were stirred together to obtain a first mixture. The first mixture was heated to 80 C. and maintained at this temperature for 2 h. Then, the first mixture was further heated to 220 C., reacted for 20 h at this temperature, then centrifuged and oven dried, to obtain cesium tungsten bronze nanoparticles. The cesium tungsten bronze nanoparticles were analyzed by XRD, as shown in FIG. 1, and by TEM, as shown in FIG. 2. It can be seen that the average diameter is 20 nm.

(23) 10 parts by weight of TiCl.sub.4 and 30 parts by weight of anhydrous ethanol were mixed, to obtain a second mixture. Then, the second mixture was reacted at 180 C. for 8 h, and then centrifuged and oven dried, to obtain TiO.sub.2 nanoparticles. The TiO.sub.2 particles were analyzed by XRD, as shown in FIG. 3, and by TEM, as shown in FIG. 4. It can be seen that the average diameter is 12 nm.

(24) 40 parts by weight of the cesium tungsten bronze nanoparticles, 5 parts by weight of the TiO.sub.2 nanoparticles, 1 parts by weight of sodium polyacrylate coupling agent (SN5040) and 40 parts by weight of deionized water were ball milled, to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, which is used as a self-cleaning nano heat-insulation coating material.

(25) The self-cleaning nano heat-insulation coating material is uniform and stable.

(26) A self-cleaning nano heat-insulation coating was formed with the self-cleaning nano heat-insulation coating material using a spin coater. Then, light transmittance curve of the self-cleaning nano heat-insulation coating was measured, as shown in FIG. 5. From FIG. 5, it can be seen that the self-cleaning nano heat-insulation coating has a visible light transmittance of about 80%, and an infrared blocking rate of about 85%.

(27) A drop of water was dripped on the self-cleaning nano heat-insulation coating, and a photo of the contact angle was taken. As shown in FIG. 6, it can be seen that the contact angle is almost 0. Thus the self-cleaning nano heat-insulation coating has a super-hydrophilic self-cleaning effect.

Second Example

(28) 13 parts by weight of WCl.sub.6, 2 parts by weight of CsOH.5H.sub.2O, 40 parts by weight of acetic acid and 20 parts by weight of PVP were stirred together to obtain a first mixture. The first mixture was heated to 70 C. and maintained at this temperature for 1.5 h. Then, the first mixture was further heated to 220 C., reacted for 20 h at this temperature, then centrifuged and oven dried, to obtain cesium tungsten bronze nanoparticles.

(29) 15 parts by weight of TiCl.sub.4 and 40 parts by weight of anhydrous ethanol were mixed, to obtain a second mixture. Then, the second mixture was reacted at 180 C. for 8 h, and then centrifuged and oven dried, to obtain TiO.sub.2 nanoparticles.

(30) 50 parts by weight of cesium tungsten bronze nanoparticles, 10 parts by weight of TiO.sub.2 nanoparticles, 2 parts by weight of sodium polyacrylate coupling agent (SN5040) and 40 parts by weight of deionized water were ball milled, to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, which can be used as a self-cleaning nano heat-insulation coating material. The self-cleaning nano heat-insulation coating material is uniform and stable.

Third Example

(31) 15 parts by weight of WCl.sub.6, 4 parts by weight of CsOH.5H.sub.2O, 30 parts by weight of acetic acid and 15 parts by weight of PVP were stirred together to obtain a first mixture. The first mixture was heated to 70 C. and maintained at this temperature for 1 h. Then, the first mixture was further heated to 240 C., reacted for 30 h at this temperature, then centrifuged and oven dried, to obtain cesium tungsten bronze nanoparticles.

(32) 12 parts by weight of TiCl.sub.4 and 30 parts by weight of anhydrous ethanol were mixed, to obtain a second mixture. Then, the second mixture was reacted at 180 C. for 8 h, and then centrifuged and oven dried, to obtain TiO.sub.2 nanoparticles.

(33) 45 parts by weight of cesium tungsten bronze nanoparticles, 8 parts by weight of TiO.sub.2 nanoparticles, 2 parts by weight of sodium polyacrylate coupling agent (SN5040) and 50 parts by weight of deionized water were ball milled, to obtain an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles, which can be used as a self-cleaning nano heat-insulation coating material. The self-cleaning nano heat-insulation coating material is uniform and stable.

(34) In the present disclosure, cesium tungsten bronze nanoparticles are prepared through hydrothermal method. The cesium tungsten bronze nanoparticles have a large specific surface area, thus is beneficial to improving infrared absorptivity. TiO.sub.2 nanoparticles have a good dispersibility in water, and virtually does not block visible light.

(35) Further, in the present disclosure, an aqueous slurry containing cesium tungsten bronze/TiO.sub.2 composite particles is prepared by ball milling and dispersing, in which the well-dispersed cesium tungsten bronze nanoparticles and TiO.sub.2 nanoparticles are beneficial to improving visible light transmittance and infrared blocking performance of the coating.

(36) A coating obtained by applying the self-cleaning nano heat-insulation coating material of the present disclosure has a good hydrophilicity which prevents contamination of the nano-coating by organic oils and inorganic dusts, thereby greatly enhancing the anti-fouling performance and extending the service life of the coating.

(37) The self-cleaning nano heat-insulation coating material of the present disclosure is a water-based heat-insulation coating material, which has low content of volatile organic compounds (VOCs) and causes no hazards to the environment and the health of construction workers and users.

(38) It should be understood that improvements or replacements can be made by those skilled in the art based on the above description, and all such improvements and replacements shall fall within the protection scope of the appended claims of the present disclosure