Internal combustion engine
10961882 ยท 2021-03-30
Assignee
Inventors
Cpc classification
F01M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2011/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided an internal combustion engine in which oil can be kept in an oil passageway when oil is supplied, so that the time required to supply oil can be reduced. In an internal combustion engine in which an oil supply inlet for replenishing, with oil, an oil pan reservoir chamber disposed in a lower portion of a crankcase extends obliquely downwardly from an oil supply port at an upper end thereof, the oil pan reservoir chamber has an oil pan inlet port disposed in a position offset from a vertical plane, including the oblique oil supply inlet, and a horizontal oil supply passageway bent and extending substantially horizontally from a lower end of the oil supply inlet is connected to the oil pan inlet port.
Claims
1. An internal combustion engine having an oil supply inlet for replenishing, with oil, an oil pan reservoir chamber disposed in a lower portion of a crankcase, the oil supply inlet extending obliquely downwardly from an oil supply port at an upper end thereof, wherein the oil pan reservoir chamber has an oil pan inlet port disposed in a position offset from a vertical plane including the oblique oil supply inlet, a horizontal oil supply passageway bent and extending substantially horizontally from a lower end of the oil supply inlet is connected to the oil pan inlet port, the oil supply inlet is disposed in a crankcase cover coupled to the crankcase, and the horizontal oil supply passageway extends in and across the crankcase cover and the crankcase.
2. The internal combustion engine as claimed in claim 1, wherein an oil return passage for returning oil that has lubricated lubrication portions of the internal combustion engine is joined to the horizontal oil supply passageway.
3. The internal combustion engine as claimed in claim 1, including an operating oil reservoir chamber separately from the oil pan reservoir chamber, wherein the horizontal oil supply passageway has an operating oil reservoir chamber inlet port defined in a downstream end thereof and leading to the operating oil reservoir chamber, separately from the oil pan inlet port.
4. The internal combustion engine as claimed in claim 1, wherein a gage insertion tube for insertion of an oil level gage therein is disposed in the crankcase cover, separately from the oil supply inlet.
5. The internal combustion engine as claimed in claim 4, wherein the oil supply inlet and the gage insertion tube being disposed in respective positions on the crankcase cover are in horizontal symmetry to each other.
6. The internal combustion engine as claimed in claim 4, wherein the gage insertion tube has an air bleeding hole defined in an upper portion thereof.
7. An internal combustion engine having an oil supply inlet for replenishing, with oil, an oil pan reservoir chamber disposed in a lower portion of a crankcase, the oil supply inlet extending obliquely downwardly from an oil supply port at an upper end thereof, wherein: the oil pan reservoir chamber has an oil pan inlet port disposed in a position offset from a vertical plane including the oblique oil supply inlet, a horizontal oil supply passageway bent and extending substantially horizontally from a lower end of the oil supply inlet is connected to the oil pan inlet port, the oil supply inlet is disposed in a crankcase cover coupled to the crankcase, and the horizontal oil supply passageway extends in and across the crankcase cover and the crankcase, wherein the horizontal oil supply passageway has an upstream end to which the oil supply inlet is connected, and wherein a cross-sectional plane of the upstream end is of a trapezoidal shape having an upper side, connected to the oil supply inlet, longer than a lower side thereof.
8. The internal combustion engine as claimed in claim 7, wherein the horizontal oil supply passageway has an upstream passageway portion near an upstream end thereof, the upstream passageway portion being connected to a downstream passageway portion having a lower upper wall surface and a smaller cross-sectional area.
9. The internal combustion engine as claimed in claim 7, wherein an oil return passage for returning oil that has lubricated lubrication portions of the internal combustion engine is joined to the horizontal oil supply passageway.
10. The internal combustion engine as claimed in claim 7, including an operating oil reservoir chamber separately from the oil pan reservoir chamber, wherein the horizontal oil supply passageway has an operating oil reservoir chamber inlet port defined in a downstream end thereof and leading to the operating oil reservoir chamber, separately from the oil pan inlet port.
11. An internal combustion engine having an oil supply inlet for replenishing, with oil, an oil pan reservoir chamber disposed in a lower portion of a crankcase, the oil supply inlet extending obliquely downwardly from an oil supply port at an upper end thereof, wherein: the oil pan reservoir chamber has an oil pan inlet port disposed in a position offset from a vertical plane including the oblique oil supply inlet, a horizontal oil supply passageway bent and extending substantially horizontally from a lower end of the oil supply inlet is connected to the oil pan inlet port, the oil supply inlet is disposed in a crankcase cover coupled to the crankcase, and the horizontal oil supply passageway extends in and across the crankcase cover and the crankcase, wherein the horizontal oil supply passageway has an upstream passageway portion near an upstream end thereof, the upstream passageway portion being connected to a downstream passageway portion having a lower upper wall surface and a smaller cross-sectional area.
12. The internal combustion engine as claimed in claim 11, wherein an oil return passage for returning oil that has lubricated lubrication portions of the internal combustion engine is joined to the horizontal oil supply passageway.
13. The internal combustion engine as claimed in claim 11, including an operating oil reservoir chamber separately from the oil pan reservoir chamber, wherein the horizontal oil supply passageway has an operating oil reservoir chamber inlet port defined in a downstream end thereof and leading to the operating oil reservoir chamber, separately from the oil pan inlet port.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
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(3)
(4)
(5)
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MODE FOR CARRYING OUT THE INVENTION
(11) An embodiment of the present invention will hereinafter be described below with reference to
(12)
(13) In the description that follows, forward, rearward, leftward, and rightward directions and other similar directional expressions will be referred to conforming to the usual standards wherein the forward direction is the direction of the forward moving direction of the motorcycle 1 according to the present embodiment In the drawings, FR represents a forward direction, RR a rearward direction, LH a leftward direction, RH a rightward direction, and UP an upward direction.
(14) The motorcycle 1 incorporates a horizontally opposed 6-cylinder, water-cooled 4-stroke internal combustion engine 20 oriented longitudinally of the motorcycle 1.
(15) The motorcycle 1 includes a vehicle body frame 2 having a pair of left and right main frames 4 extending rearwardly and obliquely downwardly from a head pipe 3 on a front vehicle body portion, a pivot frame 5 connected to the rear ends of the main frames 4, and a seat frame 6 having a front end connected to the pivot frame 5 and extending rearwardly and obliquely upwardly from the front end and bent substantially horizontally and rearwardly.
(16) A steering handle 9 is mounted on an upper portion of a steering stem 8 that is rotatably supported on the head pipe 3. A pair of left and right front fork members 10 extend obliquely forwardly and downwardly from the steering stem 8. A front wheel 11 is rotatably supported on the lower end of the front fork members 10.
(17) A swing arm 12 has a front end pivotally supported on the pivot frame 5 by a pivot shaft 13. Rear wheels 14 are rotatably supported in a cantilevered fashion on the rear end of the swing arm 12 that is vertically swingable.
(18) The internal combustion engine 20 is suspended beneath the main frames 4. The internal combustion engine 20 has an output shaft 43 extending rearwardly through the swing arm 12 into a gearbox, not depicted, disposed centrally between the rear wheels, i.e., left and right rear wheels 14, for transmitting power of the internal combustion engine 20 to the rear wheels 14.
(19)
(20) The internal combustion engine 20 includes a crankcase 21 housing a crankshaft 30 oriented in forward and rearward directions and rotatably supported in an upper half portion thereof and also housing a multistage transmission 40 in a lower half portion thereof. The lower half portion has a bottom wall used as an oil pan 21P that defines an oil pan reservoir chamber Cp.
(21) As illustrated in
(22) Each the left cylinder portion 21L and the right cylinder portion 21R has three cylinders defined therein that are arrayed in the forward and rearward directions (see
(23) A left cylinder head 22L is stacked on and fastened to a left side of the left cylinder portion 21L, and a left cylinder head cover 23L covers a left side of the left cylinder head 22L.
(24) Similarly, a right cylinder head 22R is stacked on and fastened to a right side of the right cylinder portion 21R, and a right cylinder head cover 23R covers a right side of the right cylinder head 22R.
(25) As illustrated in
(26) As illustrated in
(27) The main shaft 41 and the countershaft 42 are oriented parallel to the crankshaft 30 in the forward and rearward directions.
(28) The output shaft 43 is positioned obliquely upwardly of the countershaft 42.
(29) A twin clutch 45 is mounted on a rear end of the main shaft 41 that extends rearwardly through the rear crankcase cover 25. The twin clutch 45 has a rear side covered with a clutch cover 26.
(30) As illustrated in
(31)
(32) As illustrated in
(33) A driven sprocket 47 is fitted over the main shaft 41 in juxtaposed relation to the primary driven gear 46 (see
(34) As illustrated in
(35) As illustrated in
(36) A power transmitting mechanism 51 is disposed leftwardly of the primary drive gear 31 fitted over the rear end of the crankshaft 30. The power transmitting mechanism 51 has a shock absorbing function between the starter generator 50 and the crankshaft 30.
(37) As illustrated in
(38) The clutch cover 26 covers, from behind, the frame wall of the rear crankcase cover 25, defining a clutch chamber Cc therein.
(39) The clutch chamber Cc houses therein the primary drive gear 31, the primary driven gear 46, the drive gear 48, the driven gear 49, the drive sprocket 47, the driven sprocket 66, the chain 67, and the power transmitting mechanism 51, etc. that are surrounded by the frame wall of the rear crankcase cover 25, together with the twin clutch 45.
(40) As illustrated in
(41) The oil supply inlet 71 has an oil supply port 71h defined in its upper end and being open outwardly, and extends obliquely downwardly from the oil supply port 71h to the right.
(42) The oil supply port 71h of the oil supply inlet 71 is openably closed by a cap 70.
(43)
(44) As illustrated in
(45) As illustrated in
(46) As illustrated in
(47) As illustrated in
(48) As illustrated in
(49) As the oil supply inlet 71 and the oil pan inlet port Ip are offset from each other in the forward and rearward directions, the upstream horizontal oil supply passageway 72 is interposed and the horizontal oil supply passageways 72 and 73 are made elongate.
(50) Therefore, when oil is introduced from the oil supply inlet 71, the horizontal oil supply passageways 72 and 73 can be expected to keep oil therein. It is not necessary to introduce oil at a low rate so as to avoid overflowing, and hence the time required to supply oil can be reduced.
(51) As illustrated in
(52) Consequently, since oil that is introduced into the oil supply inlet 71 flows into the upstream end 72aa, whose cross-sectional plane is of a trapezoidal shape where the upper side is longer than the lower side, of the upstream horizontal oil supply passageway 72, the oil which contains air trapped when the oil is introduced is constricted by the upstream end 72aa whose cross-sectional plane is of a tapered trapezoidal shape. Air-oil separation is thus promoted, and the separated air is restrained from entering the upstream horizontal oil supply passageway 72.
(53) Furthermore, as illustrated in
(54) The shape of the upstream horizontal oil supply passageway 72 is thus able to prevent replenishing oil that contains air from entering the oil pan reservoir chamber Cp as much as possible.
(55) As illustrated in
(56) Therefore, as the oil return passageway 75 for returning oil that has lubricated the valve operating mechanism is joined to the downstream horizontal oil supply passageway 73, the downstream horizontal oil supply passageway 73 is used as part of the oil return passageway 75. As a result, the oil passageway system is simplified, making it possible to prevent the internal combustion engine from increasing in size.
(57) The internal combustion engine 20 is a dual clutch transmission (DCT)-type internal combustion engine with the twin clutch 45, and has an operating oil pump 63 for supplying operating oil for operating the twin clutch 45.
(58) As illustrated in
(59) The scavenging pump 61 that is disposed rearwardly, the operating oil pump 63, and the lubricating pump 62 are successively arrayed forwardly.
(60) The oil pump unit 60 with a pump housing 64 is disposed in an operating oil reservoir chamber Cd separated from the oil pan reservoir chamber Cp by a pump partition wall 21Wp (see
(61)
(62) The pump housing 64 of the operating oil pump 63 has an outlet port 63e and an inlet port 63i that are disposed leftwardly and rightwardly, respectively, of the pump drive shaft 65. An inlet passageway 63ip extends downwardly from the inlet port 63i and has a lower end opening capped with an oil strainer 63s. The oil strainer 63s is positioned along the bottom of the operating oil reservoir chamber Cd.
(63) When the operating oil pump 63 is actuated, therefore, oil kept in the operating oil reservoir chamber Cd is filtered by the oil strainer 63s, and then the oil filtered is introduced through the inlet passageway 63ip into the inlet port 63i to be discharged into the outlet port 63e.
(64) The oil discharged into the outlet port 63e is supplied through an oil pressure regulating device as operating oil to the twin clutch 45.
(65) As illustrated in
(66) Therefore, the oil pan inlet port Ip of the oil pan reservoir chamber Cp is open in the downstream end of the downstream horizontal oil supply passageway 73, and the operating oil reservoir chamber inlet port Id of the operating oil reservoir chamber Cd is open in front of the oil pan inlet port Ip.
(67) Therefore, as illustrated in
(68) As illustrated in
(69) Accordingly, oil can replenish the oil pan reservoir chamber Cp while filling the operating oil reservoir chamber Cd.
(70) The oil that has filled the operating oil reservoir chamber Cd is pumped up by the operating oil pump 63 and supplied to the twin clutch 45, actuating the twin clutch 45. Therefore, the oil is required to have a high oil pressure. The surface of the oil that has filled the operating oil reservoir chamber Cd is higher than the surface of oil in the oil pan reservoir chamber Cp, and can maintain the high pressure.
(71) As illustrated in
(72) An outlet oil passageway 82 extends upwardly from the center of the oil filter 80 and is held in fluid communication with lubrication portions of the internal combustion engine 20 to supply oil thereto.
(73) A fluid communication hole 83 is defined from a portion of the outlet oil passageway 82 and open into the operating oil reservoir chamber Cd.
(74) Therefore, part of the oil supplied to the lubrication portions of the internal combustion engine 20 is supplied to the operating oil reservoir chamber Cd.
(75) The scavenging pump 61 pumps up oil kept in the clutch chamber Cc and discharges the oil into the oil pan reservoir chamber Cp. The surface of the oil kept in the clutch chamber Cc is low enough not to exert resistance to rotation of the various gears and the twin clutch 45.
(76) As illustrated in
(77) The gage insertion tube 91 is positioned in substantially bilaterally symmetrical relation to the oil supply inlet 71.
(78) The gage insertion tube 91 has at its upper end an insertion port 91h defined in the right frame wall portion 25R and being open outwardly. The gage insertion tube 91 extends from the insertion port 91h leftwardly and obliquely downwardly, and deviates at a portion thereof from the right frame wall portion 25R and reaches the lower frame wall portion 25D.
(79) The gage insertion tube 91 has a lower-end opening closed by a plug 92 and has a fluid communication port 93 defined therein near the plug 92 and held in fluid communication with the oil pan reservoir chamber Cp.
(80) The gage insertion tube 91 also has an air bleeding hole 94 defined therein at an upper position thereof slightly below the insertion port 91h. The air bleeding hole 94 is open into the clutch chamber Cc.
(81) Because the fluid communication port 93 in the lower portion of the gage insertion tube 91 is held in fluid communication with the oil pan reservoir chamber Cp, oil kept in the oil pan reservoir chamber Cp and oil entered in the gage insertion tube 91 have respective surfaces at the same height.
(82) When an elongate stick 90s of the oil level gage 90 is inserted into the gage insertion tube 91 and a head 90h with a knob is fitted to a predetermined position into the insertion port 91h, a gage member 90g near the tip end of the stick 90s is marked with the amount of oil in the oil pan reservoir chamber Cp.
(83) In
(84) As the air bleeding hole 94 is defined in the upper portion of the gage insertion tube 91, when the oil level gage 90 is inserted into the gage insertion tube 91, the surface of oil is prevented from varying due to trapped air, and the amount of oil can be measured accurately. In addition, the oil level gage 90 can easily be inserted because no air pumping occurs when the oil level gage 90 is inserted.
(85) With the internal combustion engine 20, since the gage insertion tube 91 for the insertion of the oil level gage 90 therein is disposed on the rear crankcase cover 25 separately from the oil supply inlet 71, the oil supply inlet 71 does not need to be set to a length equal or larger than the length of the oil level gage 90 and can be placed in an empty space on account of an increased degree of its layout freedom.
(86) Inasmuch as the oil supply inlet 71 and the gage insertion tube 91 are disposed in respective positions in the crankcase cover 25 that are in horizontal symmetry to each other, the oil supply inlet 71 and the gage insertion tube 91 are kept out of physical interference with each other and can be disposed in positions for easy maintenance. Therefore, their maintainability is increased.
(87) The internal combustion engine according to the above embodiment is a DCT-type internal combustion engine with the twin clutch 45. An internal combustion engine of another type which is of the same basic structure will hereinafter described below with reference to
(88) An internal combustion engine 100 to be described below is a manual transmission (MT)-type internal combustion engine with a manual clutch, and hence is free of a hydraulically operated twin clutch and an operating oil pump.
(89) The internal combustion engine 100 is of almost the same structure as the internal combustion engine 20. The DCT-type internal combustion engine and the MT-type internal combustion engine can easily be manufactured distinctly from each other by machining part of crankcases of a basic configuration.
(90) Those parts and portions of the internal combustion engine 100 which are identical to those of the internal combustion engine 20 will be denoted by identical reference characters.
(91)
(92) As illustrated in
(93) The downstream horizontal oil supply passageway 73 and the downstream horizontal oil supply passageway 74 have been originally defined, and they are joined to each other on a downstream side.
(94) The oil return passageway 75 is joined to the downstream horizontal oil supply passageway 74 (see
(95) In the internal combustion engine 20 described above, the upstream horizontal oil supply passageway 72 and the downstream horizontal oil supply passageway 73 are connected to each other by removing a partition wall therebetween. In the internal combustion engine 100, the upstream horizontal oil supply passageway 72 and the downstream horizontal oil supply passageway 74 are connected to each other by removing a partition wall therebetween.
(96) As illustrated in
(97) Therefore, oil introduced into the oil supply inlet 71 flows directly from the oil pan inlet port Ip into the oil pan reservoir chamber Cp, rather than flowing through the upstream horizontal oil supply passageway 72 and the downstream horizontal oil supply passageway 73 into the operating oil reservoir chamber Cd.
(98) As described above, the DCT-type internal combustion engine and the MT-type internal combustion engine can easily be manufactured distinctly from each other by machining part of crankcases of a basic configuration.
(99) Since the oil supply inlet 71 is disposed in the rear crankcase cover 25 and the upstream horizontal oil supply passageway 72 bent and extending horizontally from the lower end of the oil supply inlet 71 extends in and across the crankcase 21 and the rear crankcase cover 25 coupled to the crankcase 21, the crankcase 21 can easily be machined to remove part of the wall of the upstream horizontal oil supply passageway 72, for example, and alterations can easily be made depending on different shapes of portions of the oil passageway system.
(100) While the internal combustion engines according to the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, but may be reduced to practice with various many changes and modifications within the scope of the invention.
(101) For example, the vehicle according to the present invention is not limited to the saddle-type motorcycle 1 according to the embodiments, but may be any of various saddle-type vehicles including scooter-type vehicles, three-wheeled and four-wheeled buggies, etc. insofar as they incorporate the requirements of claim 1.
REFERENCE SIGNS LIST
(102) 1 . . . Motorcycle, 2 . . . Vehicle body frame, 3 . . . Head pipe, 4 . . . Main frame, 5 . . . Pivot frame, 6 . . . Seat frame, 7 . . . , 8 . . . Steering stem, 9 . . . Handle, 10 . . . Front fork, 11 . . . Front wheel, 12 . . . Swing arm, 13 . . . Pivot shaft, 14 . . . Rear wheel,
(103) 20 . . . Internal combustion engine, 21 . . . Crankcase, 21L . . . Left cylinder portion, 21R . . . Right cylinder portion, 21P . . . Oil pan, 21Wr . . . Rear partition wall, 21Wp . . . Pump partition wall, 22L . . . Left cylinder head, 22R . . . Right cylinder head, 23L . . . Left cylinder head cover, 23R . . . Right cylinder head cover, 24 . . . Front crankcase cover, 25 . . . Rear crankcase cover,
(104) 30 . . . Crankshaft, 31 . . . Primary drive gear,
(105) 40 . . . Transmission, 41 . . . Main shaft, 42 . . . Countershaft, 43 . . . Output shaft, 45 . . . Twin clutch, 46 . . . Primary driven gear, 47 . . . Drive sprocket, 48 . . . Drive gear, 49 . . . Driven gear,
(106) 50 . . . Starter generator, 51 . . . Power transmitting mechanism,
(107) 60 . . . Oil pump unit, 61 . . . Scavenging pump, 62 . . . Lubricating pump, 63 . . . Operating oil pump, 64 . . . Pump housing, 66 . . . Driven sprocket, 67 . . . Chain,
(108) 70 . . . Cap, 71 . . . Oil supply inlet, 71h . . . Oil supply port, 72 . . . Upstream horizontal oil supply passageway, 72a . . . Upstream passageway portion, 72aa . . . Upstream end, 72b . . . Downstream passageway portion, 73 . . . Downstream horizontal oil supply passageway, 74 . . . Downstream horizontal oil supply passageway, 75 . . . Oil return passageway,
(109) 80 . . . Oil filter, 81 . . . Outlet oil passageway, 82 . . . Outlet oil passageway,
(110) 90 . . . Oil level gage, 91 . . . Gage insertion tube, 92 . . . Plug, 93 . . . Fluid communication port, 94 . . . Air bleeding hole,
(111) Cp . . . Oil pan reservoir chamber, Ip . . . Oil pan inlet port, Cd . . . Operating oil reservoir chamber, Id . . . Operating oil reservoir chamber inlet port, Cc . . . Clutch chamber,
(112) 100 . . . Internal combustion engine