Premium threaded connection and method for making same
10920913 ยท 2021-02-16
Assignee
Inventors
Cpc classification
F16L15/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23G1/02
PERFORMING OPERATIONS; TRANSPORTING
B23G1/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16L15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23G1/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of converting a tubular having NC46 connections to CET43 connections. A method of applying a CET43 thread to a pin connection or a box connection or both. A box connection and a pin connection of the tubular are machined and a CET43 thread applied to the box connection and the pin connection.
Claims
1. A method comprising: providing a tubular having an NC46 box connection and an NC46 pin connection; reducing a box outer diameter of the NC46 box connection and enlarging a box inner diameter of the NC46 box connection to provide a prepared box connection; applying a box premium thread to the prepared box connection; reducing a pin outer diameter of the NC46 pin connection and enlarging a pin inner diameter of the NC46 pin connection to provide a prepared pin connection; and applying a pin premium thread to the prepared pin connection, wherein the tubular is provided with a box premium connection and a pin premium connection, wherein the box premium thread comprises a CET43 box thread, wherein the pin premium thread comprises a CET43 pin thread, and wherein the box premium connection and the pin premium connections are CET43 connections.
2. The method of claim 1, further comprising heating a hardband portion of the NC46 box connection to about 950 degrees Fahrenheit prior to reducing the outer diameter.
3. The method of claim 1, further comprising phosphating the CET43 connections.
4. The method of claim 3, further comprising applying a make and break process to the CET43 connections.
5. The method of claim 1, wherein the CET43 connections have an outer diameter of about 5.375 and wherein the CET43 connections have an inner diameter of about 3.
6. The method of claim 1, wherein the CET43 box threads have a pitch of about 0.25 (4 TPI), an angle of about 60 degrees, a crest to root height of about 0.092500, a taper of about 1.5 in/ft, a crest width of about 0.067, and a root width of about 0.076.
7. The method of claim 1, wherein the CET43 pin threads have a pitch of about 0.25 (4 TPI), an angle of about 60 degrees, a crest to root height of about 0.092504, a taper of about 1.5 in/ft, a crest width of about 0.076, and a root width of about 0.067.
8. The method of claim 1, wherein the tubular is previously used or is reconditioned.
9. The method of claim 1, further comprising performing a wellbore operation using the tubular having CET43 connections.
10. The method of claim 9, wherein the wellbore operation comprises horizontal drilling or hydraulic fracturing or both.
11. A method of converting a tubular having NC46 connections to CET43 connections, comprising: providing the tubular, having an NC46 box connection and an NC46 pin connection; heating a hardband portion of the NC46 box connection to about 950 degrees Fahrenheit and reducing a box outer diameter of the NC46 box connection; enlarging a box inner diameter of the NC46 box connection, wherein a prepared box connection is provided; applying a CET43 box thread to the prepared box connection, wherein the CET43 threads have a pitch of about 0.25 (4 TPI), an angle of about 60 degrees, a crest to root height of about 0.092500, a taper of about 1.5 in/ft, a crest width of about 0.067, and a root width of about 0.076; reducing a pin outer diameter of the NC46 pin connection; enlarging an inner diameter of the pin connection, wherein a prepared pin connection is provided; and applying a CET43 pin thread to the prepared pin connection, wherein the CET43 threads have a pitch of about 0.25 (4 TPI), an angle of about 60 degrees, a crest to root height of about 0.092504, a taper of about 1.5 in/ft, a crest width of about 0.076, and a root width of about 0.067.
12. The method of claim 11, wherein the CET43 connections have an outer diameter of about 5.375 and wherein the CET43 connections have an inner diameter of about 3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present disclosure will now be described, by way of example only, with reference to the attached Figures.
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DETAILED DESCRIPTION
(23) Generally, the present disclosure provides a method and system for providing a tubular having CET43 connections, and in a particular embodiment, converting a tubular from NC46 connections to CET43 connections.
(24) Referring to
(25) In an embodiment disclosed, the materials must be within a specified yield strength, for example 130 ksi minimum.
(26) In an embodiment disclosed, NC46 refers to American Petroleum Institute (API) 7-1, Specification for Rotary Drill Stem Elements and API 7-2, Specification for Threading and Gauging of Rotary Shouldered Thread Connections or other applicable specification, and specifically API Numbered Connection 46 (NC46), for example having 4 threads per inch (TPI), 2 taper per foot (TPF), and thread gauge V-0.038R.
(27) The tubular 10 is loaded onto an inbound rack where the process of converting the tubular from NC46 connections to CET43 connections begins.
(28) PIN Connection
(29) Referring to
(30) Referring to
(31) Referring to
(32) Referring to
(33) Referring to
(34) Referring to
(35) PIN Connection CET43 Threads
(36) Referring to
(37) In an embodiment disclosed, the CET43 threads provide 5 turns to make-up, have 170-200% of the torsional strength of American Petroleum Institute (API) connections, and may be applied to various tubulars, including drill pipe, heavy-weight drill pipe and collars for use on work strings, slimhole drillstrings and frac strings.
(38) The CET43 threads provide high torque, high threads per inch (TPI), reduced shoulder and nose length.
(39) The CET43 threads may be applied to a wide variety of tubular/pipe sizes, including but not limited to 4, 5, 5, 6, and 7 pipe outer diameter.
(40) In an embodiment disclosed, the CET43 connection has an outer diameter of 5.375, an inner diameter of 3, a recommended make-up torque of 24,400 ft-lbs, a tensile yield strength of 805,800 lbs, and a torsional yield strength of 37,500 ft-lbs.
(41) Referring to
(42) Referring to
(43) Referring to
(44) BOX Connection
(45) Referring to
(46) The tubular 10 is loaded onto an inbound rack where the process of converting the tubular from NC46 connections to CET43 connections begins.
(47) Referring to
(48) Referring to
(49) A face off tool using an CNMG543 insert is used for the first cut. A 2 boring bar using an CNMG431 insert is used to bore the inner diameter 34 to print specifications. Threads are cut using a threading bar with an LDS544 insert. Sharp corners of imperfect threads from start to full form threads by machining are cut using an NLK54 insert. The flat width must not exceed the crest width. The inner diameter break is cut using an CNMG432 insert. The machine operator inspects the tapered threads 130, using a CET43 plug gage, to ensure that the threads are machined to print specifications. The gage standoff, counter bore diameter, inner diameter, bevel diameter and box thread depth dimensions are recorded on inspection reports and any non-conformance is reported to quality control (QC) and dispositioned accordingly. CET43 box thread protectors are applied and the pipe or tubular 10 is ready for the next step.
(50) Referring to
(51) BOX Connection CET43 Threads
(52) Referring to
(53) In an embodiment disclosed, the CET43 threads provide 5 turns to make-up, have 170-200% of the torsional strength of American Petroleum Institute (API) connections, and may be applied to various tubulars, including drill pipe, heavy-weight drill pipe and collars for use on work strings, slimhole drillstrings and frac strings.
(54) The CET43 threads provide high torque, high threads per inch (TPI), reduced shoulder and nose length.
(55) The CET43 threads may be applied to a wide variety of pipe sizes, including but not limited to 4, 5, 5, 6, and 7 pipe outer diameter.
(56) In an embodiment disclosed, the CET43 connection has an outer diameter of 5.375, an inner diameter of 3, a recommended make-up torque of 24,400 ft-lbs, a tensile yield strength of 805,800 lbs, and a torsional yield strength of 37,500 ft-lbs.
(57) Referring to
(58) Referring to
(59) Referring to
(60) Zinc Phosphate
(61) The tubular, having a CET43 box connection 100 and a CET43 pin connection 80 may be subject to a surface treatment, such as a zinc phosphate process. The purpose of this process is to ensure the tubular 10 or tool joint has the correct structure and thickness, unit weight per area, adheres and imparts the correct lubricity for repeated thread seals and make/breaks under torque without galling. Once both the pin and box are threaded, they are cleaned. The parts must be clean of metal working fluid, grease, oil, rust, paint, and any other contaminant prior to phosphate coating. This can be done using flow over cleaning stations or brush and bucket cleaning using alkaline detergents. Alternative methods include abrasive blasting or wire wheel buffing. After cleaning the CET43 pin connection 80 and the CET43 box connection 100, they are rinsed with fresh water to remove any detergent residue. Conversely, any blasting media should be blown out as well to avoid any cross contamination into the zinc phosphate solution. After cleaning and rinsing, the CET43 pin connection 80 and box connection 100 are positioned at the application area (rolling rack with an immersion tank containing a suitable zinc phosphate solution, such as Solucoat 5027J, which is a liquid concentrated zinc phosphate for immersion, spray or flow coat processing of iron, steel, and zinc. The zinc phosphate will impart a tight crystalline coating and can be used as a base for paint, or supplementary oil finish). The operator ensures the zinc phosphate is contained during the coating process. The tubular 10 is elevated at the rear to drain the phosphate back into the heated tank. The operator ensures the application nozzles wet the entire tubular 10 and connections. Any phosphate water break will slow the reaction time down or force the operator to rotate the part for complete saturation. The operator ensures the phosphate solution is not applied using too much pressure. Too much pressure will blow the phosphate solution/coating off before it has a chance to root. Pumps must be sized for high volume flood instead of pressure. If the phosphate splashes back at the operator, the pressure is too high for successful coating. Three things are most important when processing zinc phosphate: phosphate solution concentration, solution temperature, and time. These parameters are altered slightly to adjust for the flow over application technique. Once the CET43 pin connection 80 and the CET43 box connection 100 are flow coated in a Solucoat 5027J solution (20 to 30 min at 175+/25 F.), the connections are ready for a connection make and break process and final inspection.
(62) Connection Make and Break
(63) All make and break shall be done after phosphating or other approved surface treatment. The operator removes and cleans the thread protectors since they may be re-used but possibly without any or a different thread compound. The threads and torque shoulder(s) are pre-cleaned, ensuring all oil, dust and other contaminates are removed. The operator pre-inspects threads and shoulders for nicks and burrs. Minor ones can be removed with a deburring tool, file or honing stone. A coating of a thread compound is applied evenly to both the pin and box connection make-up shoulders and threads using a stiff bristle brush to spread and work in a thin uniform coating.
(64) Each of the CET43 pin connection 80 and the CET43 box connection 100 are carefully stabbed and made up hand tight to avoiding cross threading or damage to threads and shoulders. The hand tight assembled components are placed in the make and break unit and secured with jaws in the headstock, ensuring the tong jaws are not on any raised hardbanding and are positioned at the center of the tong space and at least 2 inches from the box shoulder bearing surface 190/box shoulder stop 200 region so as to avoid crushing or other damage. Avoid positioning the jaws at any location where mill identification markings/stamping will be removed.
(65) Power is then applied to make up a connection between a CET43 pin connection 80 and a CET43 box connection 100, at a maximum of 60 RPM.
(66) Make and Break three times as follows:
(67) 1. Make to 60% of nominal make up torque (MUT) with specified plus/minus tolerance.
(68) Break (monitor breakout torque does not exceed 90% MUT).
(69) 2. Make to 80% of nominal MUT with specified plus/minus tolerance.
(70) Break (monitor breakout torque does not exceed 90% MUT).
(71) 3. Make to 100% of nominal MUT with specified plus/minus tolerance.
(72) Break (monitor breakout torque does not exceed 90% MUT).
(73) In an embodiment disclosed, the box diameter is substantially 6.25, the pin inner diameter is 3.25, and the required torque is 42,400 ft-lbs.
(74) The operator then separates the box connection and the pin connection and cleans threads and torque shoulders. An inspection for any pin stretch or box swelling is conducted. If there is any indication of pin stretch or box swelling or both, further quality control (QC) is conducted to dimensional gage the suspect tool joint, including checking box outer diameter, pin length and box depth on double shouldered connections, etc.
(75) Inspection of threads for galling or other damage is done.
(76) Inspection torque shoulders for pickup or tearing. The primary shoulders should have a finish of 150 or less and any scratches across the shoulder are not allowed.
(77) The secondary torque shoulder is not a seal, it is a mechanical stop. The pin nose must be free of raised metal or other imperfections that could prevent proper make up or cause galling. Pin nose damage can be repaired with a hand file. The tubular 10 is then ready for final inspection.
(78) Final Inspection
(79) On good connections: The operator cleans threads and torque shoulders properly and thoroughly coated with an environmentally approved (i.e. Green) thread storage compound if specified. Heavy duty thread protectors are cleaned and reapplied. MB is stamped on the tapered shoulders of box and pin using low stress stamps. The operator then lightly grinds the raised tong marks flush to outer diameter of tong space.
(80) On galled or otherwise damaged connections: A non-conformance report (NCR) is created, and a number or other unique inspection serial number is applied to the tong space, marking the type of damage on the tong space with permanent marker. A record of the type of damage versus NCR/serial number is made on an inspection report. Light oil is applied and a clean thread protector is installed to protect the connection until it can be further evaluated or reworked. The non-conforming tubular is placed in a separate location. Inspection reports and completed work orders are turned over to purchasing to complete the process.
(81) Joint
(82) Referring to
(83) The CET43 box connection 100 has a face stop 160 and a relatively short face bearing surface 170. A tapered thread 180 extends from the face bearing surface 170 to a box shoulder bearing surface 190, and the CET43 box connection 100 ends with a box shoulder stop 200.
(84) In an embodiment disclosed, the bearing surfaces may be about wide, including the nose bearing surface 120 (and the mating box shoulder bearing surface 190), the pin shoulder bearing surface 140 (and the mating face bearing surface 170), or both.
(85) Referring to
(86) In an embodiment disclosed, an annular gap between the bearing surfaces, including annular bearing gap 210 between the nose bearing surface 120 and the mating box shoulder bearing surface 190, and annular bearing gap 210 between the pin shoulder bearing surface 140 and the mating face bearing surface 170, or both, are relatively small. In an embodiment disclosed, the annular bearing gap 210 or the annular bearing gap 220 or both are between about 10 to about 100 thousandths of an inch. In an embodiment disclosed, the annular bearing gap 210 or the annular bearing gap 220 or both is about 0.020 inches. This relatively small gap allows for transfer of at least a portion of the load/stresses (e.g. torque) from the CET43 box connection 100 to the CET43 pin connection 80 (or vice-versa) though the bearing surfaces, which lowers the stress on the threads. The CET43 pin connection 80 is at least partially restrained or constrained by the CET43 box connection 100 (i.e. the nose bearing surface 120 and the pin shoulder bearing surface 140 of the CET43 pin connection 80 are constrained by the corresponding box shoulder bearing surface 190 and face bearing surface 170 of the CET43 box connection 100). When rotational torque is applied to the tubular 10, the torque is spread among the tapered threads as well as the bearing surfaces. As a result, the CET43 connection can handle more torque than the threads alone could handle.
(87) Recut
(88) As known to one skilled in the art, as threads become used or damaged, they may be recut. When recut, the remaining tong space is reduced. The CET43 Threads permit one or more, recuts, while maintaining a sufficient tong space. In an embodiment disclosed, several recuts may be made, while maintaining a 9-12 tong space.
(89) Embodiments
(90) In the preceding description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the embodiments. However, it will be apparent to one skilled in the art that these specific details are not required. In other instances, well-known structures and components are shown in general form in order not to obscure the understanding.
(91) The above-described embodiments are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art. The scope of the claims should not be limited by the particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.