Bicycle disc brake caliper
10926831 ยท 2021-02-23
Assignee
Inventors
Cpc classification
B62L3/023
PERFORMING OPERATIONS; TRANSPORTING
F16D65/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62L1/005
PERFORMING OPERATIONS; TRANSPORTING
F16D65/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2055/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D65/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bicycle disc brake caliper comprises a caliper body. The caliper body includes a first body portion, a second body portion, a mounting surface, a first receiving hole, a first cylinder bore, and a second cylinder bore. The mounting surface includes a first surface and a second surface spaced apart from the first surface. The first receiving hole is provided on the first surface. The first receiving hole is configured to be threadedly engaged with a first fastener to mount the bicycle disc brake caliper to a bicycle body. The first receiving hole includes a first threaded hole having a first center axis. The first cylinder bore is provided on the first body portion. The first cylinder bore has a first cylinder center axis non-parallel to the first center axis. The second cylinder bore is provided on the first body portion.
Claims
1. A bicycle disc brake caliper comprising: a caliper body including: a first body portion; a second body portion coupled to the first body portion so as to provide a slot therebetween; a mounting surface configured to face a pipe portion of a bicycle body in a mounted state where the bicycle disc brake caliper is mounted to the bicycle body, the mounting surface including a first surface and a second surface spaced apart from the first surface; a first receiving hole having an opening provided on the first surface, the first receiving hole being configured to be threadedly engaged with a first fastener to mount the bicycle disc brake caliper to the bicycle body, the first receiving hole includes a first threaded hole having a first center axis; a first cylinder bore provided on the first body portion, the first cylinder bore having a first cylinder center axis non-parallel to the first center axis; and a second cylinder bore provided on the first body portion, wherein the opening overlaps with the first cylinder bore when viewed in a direction perpendicular to the first surface.
2. The bicycle disc brake caliper according to claim 1, wherein the first cylinder center axis is perpendicular to the first center axis as viewed in a direction perpendicular to both the first center axis and the first cylinder center axis.
3. The bicycle disc brake caliper according to claim 1, wherein the first surface is provided on the first body portion.
4. The bicycle disc brake caliper according to claim 1, wherein the first cylinder center axis is offset from the first center axis.
5. The bicycle disc brake caliper according to claim 1, wherein the caliper body further includes a second receiving hole provided on the second surface, and the second receiving hole is configured to be threadedly engaged with a second fastener to mount the bicycle disc brake caliper to the bicycle body.
6. The bicycle disc brake caliper according to claim 5, wherein the second receiving hole includes a second threaded hole having a second center axis, and the second cylinder bore has a second cylinder center axis non-parallel to the second center axis.
7. The bicycle disc brake caliper according to claim 5, wherein the second center axis extends through the second cylinder bore.
8. The bicycle disc brake caliper according to claim 6, wherein the second cylinder center axis is perpendicular to the second center axis as viewed in a direction perpendicular to both the second center axis and the second cylinder center axis.
9. The bicycle disc brake caliper according to claim 6, wherein the second center axis is parallel to the first center axis.
10. The bicycle disc brake caliper according to claim 9, wherein a distance between the first center axis and the second center axis is equal to or larger than 15 mm and is equal to or smaller than 55 mm.
11. The bicycle disc brake caliper according to claim 6, wherein no portion of the caliper body extends beyond the mounting surface in a direction toward the bicycle body along a line extending directly between the first threaded hole and the second threaded hole.
12. The bicycle disc brake caliper according to claim 6, wherein the second cylinder center axis is offset from the second center axis.
13. The bicycle disc brake caliper according to claim 1, wherein the second surface is provided on the first body portion.
14. The bicycle disc brake caliper according to claim 1, wherein the second cylinder bore has a second cylinder center axis parallel to the first cylinder center axis.
15. The bicycle disc brake caliper according to claim 11, wherein the caliper body includes a hydraulic port, and the first cylinder bore is closer to the hydraulic port than the second cylinder bore.
16. The bicycle disc brake caliper according to claim 1, wherein the caliper body further includes: a third cylinder bore provided on the second body portion to face the first cylinder bore; and a fourth cylinder bore provided on the second body portion to face the second cylinder bore.
17. A bicycle disc brake caliper comprising: a caliper body including: a first body portion; a second body portion coupled to the first body portion so as to provide a slot therebetween; a mounting surface configured to face a pipe portion of a bicycle body in a mounted state where the bicycle disc brake caliper is mounted to the bicycle body; a first receiving hole having an opening provided on the mounting surface, the first receiving hole being configured to be threadedly engaged with a first fastener to mount the bicycle disc brake caliper to the bicycle body, the first receiving hole including a first threaded hole having a first center axis; a first cylinder bore provided on the first body portion, the first cylinder bore having a first maximum inner diameter, the first cylinder bore having a first cylinder center axis non-parallel to the first center axis; and a second cylinder bore provided on the first body portion, the second cylinder bore having a second maximum inner diameter, the first maximum inner diameter being different from the second maximum inner diameter, wherein the opening overlaps with the first cylinder bore when viewed in a direction perpendicular to the mounting surface.
18. The bicycle disc brake caliper according to claim 17, wherein the first cylinder bore is provided on a downstream side of the second cylinder bore in a driving rotational direction in which a disc brake rotor is rotated relative to the bicycle disc brake caliper in a driving state where a bicycle is forwardly moved, and the first maximum inner diameter is larger than the second maximum inner diameter.
19. The bicycle disc brake caliper according to claim 17, wherein the mounting surface including a first surface and a second surface spaced apart from the first surface, and the first receiving hole is provided on the first surface.
20. A bicycle disc brake caliper comprising: a caliper body including: a first body portion; a second body portion coupled to the first body portion so as to provide a slot therebetween; a mounting surface configured to face a pipe portion of a bicycle body in a mounted state where the bicycle disc brake caliper is mounted to the bicycle body, the mounting surface including a first surface and a second surface spaced apart from the first surface; a first receiving hole provided on the first surface, the first receiving hole being configured to be threadedly engaged with a first fastener to mount the bicycle disc brake caliper to the bicycle body, the first receiving hole includes a first threaded hole having a first center axis; a first cylinder bore provided on the first body portion, the first cylinder bore having a first cylinder center axis non-parallel to the first center axis; and a second cylinder bore provided on the first body portion, wherein the first center axis extends through the first cylinder bore.
21. A bicycle disc brake caliper comprising: a caliper body including: a first body portion; a second body portion coupled to the first body portion so as to provide a slot therebetween; a mounting surface configured to face a pipe portion of a bicycle body in a mounted state where the bicycle disc brake caliper is mounted to the bicycle body; a first receiving hole provided on the mounting surface, the first receiving hole being configured to be threadedly engaged with a first fastener to mount the bicycle disc brake caliper to the bicycle body, the first receiving hole including a first threaded hole having a first center axis; a first cylinder bore provided on the first body portion, the first cylinder bore having a first maximum inner diameter, the first cylinder bore having a first cylinder center axis non-parallel to the first center axis; and a second cylinder bore provided on the first body portion, the second cylinder bore having a second maximum inner diameter, the first maximum inner diameter being different from the second maximum inner diameter, wherein the first center axis extends through the first cylinder bore.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
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DESCRIPTION OF THE EMBODIMENTS
(17) The embodiment(s) will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
First Embodiment
(18) Referring initially to
(19) As seen in
(20) In the present application, the following directional terms front, rear, forward, rearward, left, right, transverse, upward and downward as well as any other similar directional terms refer to those directions which are determined on the basis of a user (e.g., a rider) who sits on a saddle (not shown) of a bicycle with facing the handlebar B3. Accordingly, these terms, as utilized to describe the bicycle disc brake caliper 10, should be interpreted relative to the bicycle B equipped with the bicycle disc brake caliper 10 as used in an upright riding position on a horizontal surface.
(21) As seen in
(22) The caliper body 12 includes a hydraulic port 24 to which the hydraulic hose H is adjustably coupled. A banjo H1 of the hydraulic hose H is connected to the hydraulic port 24 with a banjo bolt H2. The hydraulic port 24 includes a threaded hole 24A. The banjo bolt H2 is threadedly engaged with the threaded hole 24A. An orientation of the hydraulic hose H is adjustable relative to the caliper body 12 in a state where the banjo bolt H2 is loosened.
(23) The caliper body 12 includes an additional hydraulic port 26. A bleed nipple N is connected to the hydraulic port 24. The additional hydraulic port 26 includes an additional threaded hole 26A. The bleed nipple N is threadedly engaged with the additional threaded hole 26A. However, the bleed nipple N can be connected to the hydraulic port 24, and the hydraulic hose H can be connected to the additional hydraulic port 26.
(24) As seen in
(25) As seen in
(26) As seen in
(27) The first body portion 28 is coupled to the second body portion 30 with a first fastener 36 and a second fastener 38. The first body portion 28 includes a first through-hole 32A and a second through-hole 32B. The second body portion 30 include a first coupling threaded hole 34A and a second coupling threaded hole 34B. The first fastener 36 extends through the first through-hole 32A and is threadedly engaged with the first coupling threaded hole 34A. The second fastener 38 extends through the second through-hole 32B and is threadedly engaged with the second coupling threaded hole 34B.
(28) As seen in
(29) The caliper body 12 includes a first receiving hole 42 provided on the mounting surface 40. The first receiving hole 42 is configured to be threadedly engaged with a fastener F1 (
(30) The caliper body 12 further includes a second receiving hole 44 provided on the mounting surface 40. The second receiving hole 44 is configured to be threadedly engaged with a fastener F2 (
(31) At least one of the first receiving hole 42 and the second receiving hole 44 can be provided on a separate receiving member having a threaded hole. Examples of the separate receiving member include a nut. In such an embodiment, the separate receiving member is provided in the caliper body 12. For example, the separate receiving member is provided in a slit formed at the caliper body 12.
(32) As seen in
(33) As seen in
(34) The caliper body 12 includes a first cylinder bore 46 and a second cylinder bore 48. The first cylinder bore 46 is provided on the first body portion 28. The second cylinder bore 48 is provided on the first body portion 28. In other words, the first body portion 28 has a plurality of cylinder bores and the plurality of cylinder bores includes the first cylinder bore 46 and the second cylinder bore 48. A total number of cylinder bores provided on the first body portion 28 is not limited to two. The first body portion 28 can include at least three cylinder bores.
(35) As seen in
(36) The first cylinder bore 46 has a first maximum inner diameter MD1. The second cylinder bore 48 has a second maximum inner diameter MD2. In this embodiment, the first maximum inner diameter MD1 is different from the second maximum inner diameter MD2. The first maximum inner diameter MD1 is larger than the second maximum inner diameter MD2. However, the first maximum inner diameter MD1 can be equal to or smaller than the second maximum inner diameter MD2.
(37) As seen in
(38) The third cylinder bore 50 has a third cylinder center axis CA23. The fourth cylinder bore 52 has a fourth cylinder center axis CA24. In this embodiment, the fourth cylinder center axis CA24 is parallel to the third cylinder center axis CA23. However, the positional relationship between the third cylinder center axis CA23 and the fourth cylinder center axis CA24 is not limited to this embodiment.
(39) The third cylinder bore 50 has a third maximum inner diameter MD3. The fourth cylinder bore 52 has a fourth maximum inner diameter MD4. In this embodiment, the third maximum inner diameter MD3 is different from the fourth maximum inner diameter MD4. The third maximum inner diameter MD3 is larger than the fourth maximum inner diameter MD4. However, the third maximum inner diameter MD3 can be equal to or smaller than the fourth maximum inner diameter MD4.
(40) In this embodiment, the third maximum inner diameter MD3 is equal to the first maximum inner diameter MD1. The fourth maximum inner diameter MD4 is equal to the second maximum inner diameter MD2. However, the third maximum inner diameter MD3 can be different from the first maximum inner diameter MD1. The fourth maximum inner diameter MD4 can be different from the second maximum inner diameter MD2.
(41) As seen in
(42) The bicycle disc brake caliper 10 comprises a first piston 56, a second piston 58, a third piston 60, and a fourth piston 62. The first piston 56 is movably provided in the first cylinder bore 46. The second piston 58 is movably provided in the second cylinder bore 48. The third piston 60 is movably provided in the third cylinder bore 50. The fourth piston 62 is movably provided in the fourth cylinder bore 52.
(43) The first piston 56 is movable relative to the caliper body 12 along the first cylinder center axis CA21 between a first rest position P11 and a first actuated position P12. The second piston 58 is movable relative to the caliper body 12 along the second cylinder center axis CA22 between a second rest position P21 and a second actuated position P22. The third piston 60 is movable relative to the caliper body 12 along the third cylinder center axis CA23 between a third rest position P31 and a third actuated position P32. The fourth piston 62 is movable relative to the caliper body 12 along the fourth cylinder center axis CA24 between a fourth rest position P41 and a fourth actuated position P42.
(44) The caliper body 12 includes a first annular groove 66, a second annular groove 68, a third annular groove 70, and a fourth annular groove 72. The first annular groove 66 is provided on an inner peripheral surface of the first cylinder bore 46. The second annular groove 68 is provided on an inner peripheral surface of the second cylinder bore 48. The third annular groove 70 is provided on an inner peripheral surface of the third cylinder bore 50. The fourth annular groove 72 is provided on an inner peripheral surface of the fourth cylinder bore 52.
(45) The caliper body 12 includes a first seal ring 76, a second seal ring 78, a third seal ring 80, and a fourth seal ring 82. The first seal ring 76 is provided in the first annular groove 66 to contact the first piston 56. The second seal ring 78 is provided in the second annular groove to contact the second piston 58. The third seal ring 80 is provided in the third annular groove 70 to contact the third piston 60. The fourth seal ring 82 is provided in the fourth annular groove 72 to contact the fourth piston 62.
(46) The first cylinder bore 46, the first piston 56, and the first seal ring 76 define a first hydraulic chamber 46A. The second cylinder bore 48, the second piston 58, and the second seal ring 78 define a second hydraulic chamber 48A. The third cylinder bore 50, the third piston 60, and the third seal ring 80 define a third hydraulic chamber 50A. The fourth cylinder bore 52, the fourth piston 62, and the fourth seal ring 82 define a fourth hydraulic chamber 52A.
(47) As seen in
(48) As seen in
(49) The first cylinder bore 46 is provided on a downstream side of the second cylinder bore 48 in a driving rotational direction D1 (
(50) As seen in
(51) A distance DS between the first center axis CA11 and the second center axis CA12 is equal to or larger than 15 mm and is equal to or smaller than 55 mm. The distance DS preferably is equal to or larger than 30 mm and is equal to or smaller than 40 mm. In this embodiment, the distance DS is approximately 34 mm. However, the distance DS can be smaller than 15 mm and can be larger than 55 mm. The distance DS is not limited to this embodiment and the above ranges.
(52) As seen in
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Second Embodiment
(58) A bicycle disc brake caliper 210 in accordance with a second embodiment will be described below referring to
(59) As seen in
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(61) The term comprising and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. This concept also applies to words of similar meaning, for example, the terms have, include and their derivatives.
(62) The terms member, section, portion, part, element, body and structure when used in the singular can have the dual meaning of a single part or a plurality of parts.
(63) The ordinal numbers such as first and second recited in the present application are merely identifiers, but do not have any other meanings, for example, a particular order and the like. Moreover, for example, the term first element itself does not imply an existence of second element, and the term second element itself does not imply an existence of first element.
(64) The term pair of, as used herein, can encompass the configuration in which the pair of elements have different shapes or structures from each other in addition to the configuration in which the pair of elements have the same shapes or structures as each other.
(65) The terms a (or an), one or more and at least one can be used interchangeably herein.
(66) Finally, terms of degree such as substantially, about and approximately as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. All of numerical values described in the present application can be construed as including the terms such as substantially, about and approximately.
(67) Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.