Internal combustion engine with gas-liquid separator for blowby gas
10914211 ยท 2021-02-09
Assignee
Inventors
Cpc classification
F01M2013/0477
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/0461
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/0416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine (1) includes an internal combustion engine main body (20), a head cover (11, 15) attached to an upper end part of the internal combustion engine main body, and an exhaust system (34) connected to the internal combustion engine main body, and a gas-liquid separator (45, 60) for blowby gas provided in the head cover. A part of the exhaust system is positioned adjacent to the internal combustion engine main body in a first direction (X) along a cylinder row, and the gas-liquid separator is positioned in the head cover so as to be offset in the first direction.
Claims
1. An internal combustion engine, comprising: an internal combustion engine main body having a plurality of cylinders formed therein; a head cover attached to an upper end part of the internal combustion engine main body; an exhaust system connected to the internal combustion engine main body; and a gas-liquid separator for blowby gas provided in the head cover; wherein a part of the exhaust system is positioned adjacent to the internal combustion engine main body in a first direction along a cylinder row, and the gas-liquid separator is positioned in the head cover so as to be displaced in the first direction, wherein the gas-liquid separator is provided with a blowby gas introduction hole in an end part thereof in the first direction, and wherein the internal combustion engine main body includes a first cylinder bank and a second cylinder bank arranged in a V-shape, and the head cover includes a first head cover attached to an upper end part of the first cylinder bank, and a second head cover attached to an upper end part of the second cylinder bank; wherein the gas-liquid separator comprises a first gas-liquid separator provided in the first head cover and a second gas-liquid separator provided in the second head cover; and wherein the internal combustion engine main body is fitted with an intake system including a compressor of a supercharger, the first gas-liquid separator being connected to a part of the intake system downstream of the compressor via a first connecting pipe, the second gas-liquid separator being connected to a part of the intake system upstream of the compressor via a second connecting pipe, and the first gas-liquid separator or the first connecting pipe is provided with a PCV valve configured to permit a flow toward the intake system but to block a flow in an opposite direction.
2. The internal combustion engine according to claim 1, wherein the exhaust system includes a pair of exhaust pipes having upstream ends connected to sides of the first cylinder bank and the second cylinder bank facing away from each other, a turbine forming the supercharger and connected to downstream ends of the exhaust pipes, and a catalytic converter connected to the turbine, and wherein an inter-bank recessed portion is defined between the first cylinder bank and the second cylinder bank, and the turbine is located adjacent to an end of the inter-bank recessed portion in the first direction.
3. The internal combustion engine according to claim 2, wherein the first gas-liquid separator is positioned in the first head cover so as to be displaced toward the inter-bank recessed portion.
4. The internal combustion engine according to claim 2, wherein the second gas-liquid separator is positioned in the second head cover so as to be displaced toward the inter-bank recessed portion.
5. The internal combustion engine according to claim 2, wherein the catalytic converter is positioned adjacent to the first cylinder bank or the second cylinder bank in the first direction.
6. The internal combustion engine according to claim wherein the first gas-liquid separator is provided with a first chamber communicating with the blowby gas introduction hole, a second chamber communicating with a blowby gas discharge hole, and a connecting passage communicating with the first chamber and the second chamber, the PCV valve extending from an end of the first gas-liquid separator corresponding to the first direction to the connecting passage, and permitting a flow from the first chamber to the second chamber but blocking a flow in an opposite direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(11) An automotive internal combustion engine according to an embodiment of the present invention is described in the following with reference to the appended drawings.
(12) (Internal Combustion Engine Main Body)
(13) As shown in
(14) In each of the front cylinder block 2B and the rear cylinder block 2C, a plurality of cylinders 7 are arranged in the lateral direction. The cylinders 7 of the front cylinder block 2B are inclined forward with respect to the crankshaft, and the cylinders 7 of the rear cylinder block 2C are inclined rearward with respect to the crankshaft. A front cylinder head 8 that closes the upper end of front cylinders 7 is attached to an upper end of the front cylinder block 2B. A front head cover 11 is attached to an upper end of the front cylinder head 8 to jointly define a front valve chamber 9. A rear cylinder head 13 that closes the upper end of the rear cylinders 7 is attached to an upper end of the rear cylinder block 2C. A rear head cover 15 is attached to an upper end of the rear cylinder head 13 to jointly define a rear valve chamber 14.
(15) The front cylinder block 2B, the front cylinder head 8 and the front head cover 11 constitute a front cylinder bank 17 (first cylinder bank). Similarly, the rear cylinder block 2C, the rear cylinder head 13, and the rear head cover 15 constitute a rear cylinder bank 18 (second cylinder bank). The cylinder block 2, the oil pan, the front cylinder head 8, and the rear cylinder head 13 constitute the internal combustion engine main body 20. The front head cover 11 and the rear head cover 15 are attached to the upper end parts of front cylinder head 8 and the rear cylinder head 13 of the internal combustion engine main body 20, respectively.
(16) The front cylinder head 8 is provided with a plurality of intake ports 8A opening out at the rear side of the front cylinder head 8 and communicating with the interior of the front cylinders 7, and a plurality of exhaust ports 8B opening out at the front side of the front cylinder head 8 and communicating with the interior of the front cylinders 7. The rear cylinder head 13 is provided with a plurality of intake ports 13A opening out at the front side of the rear cylinder head 13 and communicating with the interior of the rear cylinders 7, and a plurality of exhaust ports 13B opening out at the rear side of the rear cylinder head 13 and communicating with the interior of the rear cylinders 7.
(17) (Intake Device)
(18) As shown in
(19) (Exhaust Device)
(20) The exhaust ports 8B and 13B of the front cylinder head 8 and the rear cylinder head 13 are connected to an exhaust device 34 (exhaust system). The exhaust device 34 forms a series of passages for discharging the exhaust gas generated in each cylinder 7, and includes a pair of exhaust manifolds 35, a pair of first exhaust pipes 36, a turbine 26B of the turbocharger 26, a catalytic converter 37, and a second exhaust pipe 38 in this order from the upstream end. The second exhaust pipe 38 is provided with a muffler, and the downstream end of the second exhaust pipe 38 constitutes an exhaust outlet. One of the exhaust manifolds 35 is attached to the front side face of the front cylinder head 8, and communicates with the exhaust ports 8B of the front cylinder head 8. The other exhaust manifold 35 is attached to the rear side face of the rear cylinder head 13, and communicates with the exhaust port 13B of the rear cylinder head 13. In other words, the two exhaust manifolds 35 are attached to the sides of the front cylinder head 8 of the front cylinder bank 17 and the rear cylinder head 13 of the rear cylinder bank 18 that face away from each other.
(21) As shown in
(22) The turbine 26B is positioned so that the rotation axis thereof extends in the fore and aft direction. A compressor 26A of the turbocharger 26 is coaxially positioned in front of the turbine 26B. The two first exhaust pipes 36 extend in the first direction X from the upstream ends thereof connected to the respective intake manifolds 29, and then bend toward the side of the turbine 26B to be connected to the turbine 26B at the downstream ends thereof. As a result, the downstream part of each first exhaust pipe 36 is positioned adjacent to the corresponding cylinder bank in the first direction X.
(23) As shown in
(24) As shown in
(25) (Blowby Gas Passage)
(26) As shown in
(27) (Front Gas-Liquid Separator)
(28) As shown in
(29) As shown in
(30) As shown in
(31) The gas-liquid separation chamber 45A is partitioned into a first chamber 45B and a second chamber 45C by a partition wall 53. The partition wall 53 may be integrally formed with the case 46 or the bottom plate 47. The front blowby gas introduction hole 54 communicates with the first chamber 45B. A front blowby gas discharge hole 55 is formed in a rear wall of the main body portion 46A of the case 46 (see
(32) A connecting passage 53A is formed in the partition wall 53 to communicate the first chamber 45B with the second chamber 45C. The connecting passage 53A is provided with a PCV valve 56 which is configured to be operated by the pressure difference applied thereto. More specifically, the PCV valve 56 opens and permits the gas flow from the first chamber 45B to the second chamber 45C or the gas flow directed toward the intake manifold 29 when the pressure in the second chamber 45C is lower than the pressure in the first chamber 45B by a predetermined value or more, and blocks the flow in the opposite direction. The PCV valve 56 is shaped as an elongated rod, and extends from an end of the main body portion 46A of the case 46 in the X direction (left end) into the first chamber 45B after passing through the second chamber 45C and the connecting passage 53A. As shown in
(33) As shown in
(34) The extension portion 46B internally defines a space communicating with the first chamber 45B. An oil discharge pipe 47A extends downward from a part of the bottom plate 47 corresponding to the extension portion 46B. The upper end of the oil discharge pipe 47A opens out at the upper surface of the bottom plate 47. The oil discharge pipe 47A passes through the return hole 52, and the lower end of the oil discharge pipe 47A is positioned in the front valve chamber 9.
(35) (Rear Gas-Liquid Separation Chamber)
(36) As shown in
(37) As shown in
(38) As shown in
(39) As shown in
(40) A rear blowby gas discharge hole 69 is formed in a right end part of the upper case 61. A plurality of baffle walls 71 project upward and downward from the upper surface of the partition plate portion 63A of the partition wall member 63 and the lower surface of the upper case 61, respectively. The baffle walls 71 are arranged between the rear blowby gas introduction hole 66 and the rear blowby gas discharge hole 69 so that a meandering flow path for the blowby gas extending between the rear blowby gas introduction hole 66 and the rear blowby gas discharge hole 69 is defined. A plurality of oil dropping holes 72 are vertically passed through the partition plate portion 63A, in particular near the right end part thereof adjacent to the rear blowby gas discharge hole 69.
(41) The rear blowby gas discharge hole 69 is directed forward, and is connected to a part of the intake device 23 on the upstream side of the compressor 26A via a second connecting pipe 74. This part of the intake device 23 on the upstream side of the compressor 26A may consist of a pipe connecting the compressor 26A with the air cleaner 25.
(42) (Blowby Gas Flow)
(43) The mode of operation of the internal combustion engine 1 configured as described above will be described in the following. As shown in
(44) As the blowby gas flows into the intake manifold 29, negative pressure is created in the crank chamber 4. As a result, fresh air is drawn from the intake device 23 and forwarded to the crank chamber 4 via the second connecting pipe 74, the rear gas-liquid separator 60, the rear valve chamber 14 and the rear blowby gas passage 42. Thus, the crank chamber 4 is ventilated by the fresh air.
(45) As shown in
(46) (Effect)
(47) In this internal combustion engine 1, since the front gas-liquid separator 45 is positioned in the front head cover 11 so as to be offset from the center thereof in the first direction X, the front gas-liquid separator 45 can be positioned in the proximity of the turbine 26B of the exhaust device 34 and the downstream part of the first exhaust pipe 36, or the distances from the front gas-liquid separator 45 to the turbine 26B of the exhaust device 34 and the first exhaust pipe 36 can be minimized. As a result, the front gas-liquid separator 45 receives heat from the turbine 26B and the downstream part of the first exhaust pipe 36, and is therefore warmed during the operation of the internal combustion engine 1. Therefore, even when the ambient air temperature is low, the moisture that is contained in the blowby gas is prevented from freezing in the front gas-liquid separator 45. Further, when the internal combustion engine 1 is stopped, the temperature of the front gas-liquid separator 45 decreases only gradually or at low speed. As a result, the moisture in the front gas-liquid separator 45 can be discharged to the front valve chamber 9 before the temperature of the front gas-liquid separator 45 drops to a level where the moisture starts freezing so that the freezing in the front gas-liquid separator 45 can be avoided. Further, since the front gas-liquid separator 45 is positioned so as to be offset from the center of the front head cover 11 toward the rear or toward the inter-bank recessed portion 31, the distance to the turbine 26B is so small that the heat from the turbine 26B can be transmitted to the front gas-liquid separator 45 in an efficient manner.
(48) The flow path in the front gas-liquid separator 45 is relatively narrow at the PCV valve 56 so that the freezing of the blowby gas is relatively likely to happen in the PCV valve 56. However, in the illustrated embodiment, the PCV valve 56 is positioned in a most displaced position in the front gas-liquid separator 45 in the first direction X, or in the furthest end of the front gas-liquid separator 45 in the first direction X. Therefore, the heat from the turbine 26B and the downstream part of the first exhaust pipe 36 is actively transmitted to the PCV valve 56 so that the temperature of the PCV valve 56 is caused to drop relatively slowly after the engine is cut, and the freezing of the PCV valve 56 can be avoided.
(49) Since the rear gas-liquid separator 60 is arranged in the rear head cover 15 so as to be offset from the center thereof in the first direction X, the distances of the rear gas-liquid separator 60 from the turbine 26B of the exhaust device 34, the catalytic converter 37 and the downstream part of the first exhaust pipe 36 are relatively small. As a result, the rear gas-liquid separator 60 can receive heat from the turbine 26B, the catalytic converter 37, and the downstream part of the first exhaust pipe 36, and is warmed during the operation of the engine. As a result, when the ambient temperature is low, the moisture in the blowby gas is relatively unlikely to be frozen in the rear gas-liquid separator 60. Furthermore, when the internal combustion engine 1 is stopped, the speed of the decrease in the temperature of the rear gas-liquid separator 60 is so gradual that the moisture in the rear gas-liquid separator 60 can be discharged to the rear valve chamber 14 before the temperature of the rear gas-liquid separator 60 drops to a temperature at which freezing occurs, and the freezing of moisture in the separator 60 can be avoided. Furthermore, since the rear gas-liquid separator 60 is positioned in a part of the rear head cover 15 which is adjacent to the inter-bank recessed portion 31 (or on the front side thereof), the distance between the rear gas-liquid separator 60 and the turbine 26B is minimized so that the heat can be received from the turbine 26B all the more actively.
(50) Since the rear blowby gas introduction hole 66 of the rear gas-liquid separator 60 is positioned close to the turbine 26B, the catalytic converter 37 and the downstream part of the first exhaust pipe 36, the blowby gas is warmed in a part of the rear gas-liquid separator 60 adjacent to the rear blowby gas introduction hole 66 so that the blowby gas is allowed to flow through the rear gas-liquid separator 60 at a relatively high temperature. As a result, the moisture in the blowby gas is prevented from freezing in the rear gas-liquid separator 60.
(51) Since the front gas-liquid separator 45 and the rear gas-liquid separator 60 are positioned on the upper sides of the front head cover 11 and the rear head cover 15, respectively, instead of being positioned inside the front head cover 11 and the rear head cover 15, respectively, the front head cover 11 and the rear head cover 15 are not required to be increased in size.
(52) Although the present invention has been described in terms of a specific embodiment, the present invention is not limited by such an embodiment, but can be modified and altered in a number of different ways without departing from the spirit of the present invention.
(53) For instance, the present invention can be applied not only to V-type engines but also to in-line engines. Further, the internal combustion engine 1 is not limited to being placed laterally in the engine room, but may also be arranged longitudinally. It is also possible to provide the front gas-liquid separator 45 connected to the intake manifold 29 via the first connecting pipe 57 in the rear head cover 15, and the rear gas-liquid separator 60 connected to the part of the intake device 23 upstream of the compressor 26A via the second connecting pipe 74 in the front head cover 11.