Gas turbine engine and panel for a gas turbine engine
10954964 ยท 2021-03-23
Assignee
Inventors
Cpc classification
F02C7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/827
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/192
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A gas turbine engine for an aircraft includes: a flow path boundary, which delimits the flow path through the engine radially on the outside, and a lining, which lines the flow path boundary on the inside, at least along an axial section. Here, the lining includes a plurality of panels, which, in the circumferential direction of the flow path boundary, adjoin each other and which together line a circumferential area of 360, wherein each panel has two end faces, which each adjoin an end face of an adjacent panel. The panels are of beveled design at their end faces, such that two mutually adjoining panels form a V-shaped gap between them, the minimum clearance of which is realized at the inside of the panels. The panels can be sound-absorbing panels. Also disclosed is a panel for a gas turbine engine.
Claims
1. A gas turbine engine for an aircraft, comprising: a flow path boundary, which radially delimits an exterior of a flow path through the gas turbine engine, and a lining, which lines an interior of the flow path boundary, along an axial section, the lining comprising a plurality of panels adjoining each other in a circumferential direction of the flow path boundary, and together lining a circumferential area of 360, each of the plurality of panels including two end faces, which each adjoin a respective end face of an adjacent one of the plurality of panels, the two end faces being beveled such that two mutually adjoining ones of the plurality of panels form a V-shaped gap therebetween, with minimum clearance of the V-shaped gap being positioned at an internal side of the two mutually adjoining ones of the plurality of panels; each of the plurality of panels including a layer which, when laid out flat, consists of prismatic cells with a polygonal base surface; and the prismatic cells on each of the two end faces extending parallel to the respective one of the two end faces.
2. The gas turbine engine according to claim 1, wherein the V-shaped gap is formed in such a way to allow each of the plurality of panels to be removed radially inwards from the lining during disassembly of the lining.
3. The gas turbine engine according to claim 1, wherein an angle of the V-shaped gap is greater than 0 and less than or equal to 45.
4. The gas turbine engine according to claim 1, wherein, in cross section, the plurality of panels have a radially inner interior curved in a circular arc and having a first arc length and a radially outer exterior curved in a circular arc and having a second arc length, a radial distance between the first arc length and the second arc length defining a total thickness of the plurality of panels, wherein the first arc length is equal to the second arc length.
5. The gas turbine engine according to claim 1, wherein the panels are sound-absorbing panels.
6. The gas turbine engine according to claim 1, wherein each of the plurality of panels has a sandwich construction including a covering laver including the layer consisting of the prismatic cells being positioned on a radially exterior of the each of the plurality of panels and a perforated inner layer positioned on a radially interior of the each of the plurality of panels.
7. The gas turbine engine according to claim 6, wherein the lining lines the flow path boundary in a region of a fan housing.
8. The gas turbine engine according to claim 7, wherein the covering layer is formed by a fan housing.
9. The gas turbine engine according to claim 1, wherein a total thickness of each of the plurality of panels is constant in an installed state.
10. The gas turbine engine according to claim 9, wherein a length of the prismatic cells increases towards each of the end faces.
11. The gas turbine engine according to claim 1, wherein the V-shaped shaped gap is filled at least partially with a filler material.
12. The gas turbine engine according to claim 1, wherein the lining has two to eight of the plurality of panels.
13. The gas turbine engine according to claim 1, and further comprising: an engine core, which comprises a turbine, a compressor and a turbine shaft, which connects the turbine to the compressor and is hollow; a fan, which is positioned upstream of the engine core, wherein the fan comprises a plurality of fan blades; and a transmission, which receives an input from the turbine shaft and outputs drive for the fan in order to drive the fan at a lower speed than the turbine shaft.
14. The gas turbine engine according to Claim 1, wherein the lining has four to six of the plurality of panels.
15. A panel for a gas turbine engine, which is provided and suitable for forming, together with further panels, a lining of a flow path boundary of a gas turbine engine, wherein the panel has two end faces, which are each provided to adjoin one end face of an adjacent panel, wherein the end faces are beveled such that two mutually adjoining panels form a V-shaped gap therebetween, with minimum clearance of the V-shaped gap being positioned at an internal side of the two mutually adjoining ones of the plurality of panels; the panel including a layer which, when laid out flat, consists of prismatic cells with a polygonal base surface; and the prismatic cells on each of the end faces of the panel extending parallel to the respective end face.
16. The panel according to claim 15, wherein the beveled end faces allow for removal radially inwards from an anchoring point in the gas turbine engine during disassembly.
17. The panel according to claim 15, wherein the panel is a sound-absorbing panel.
Description
(1) The invention is explained in greater detail below by means of several illustrative embodiments with reference to the figures of the drawing. In the drawing:
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(15) In use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and passed through the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is introduced into the combustion device 16, where it is mixed with fuel and the mixture is burnt. The resulting hot combustion products then propagate through the high-pressure and the low-pressure turbine 17, 19 and thereby drive said turbines, before they are expelled through the nozzle 20 to provide a certain thrust. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. Generally speaking, the fan 23 provides the majority of the thrust. The epicyclic transmission 30 is a reduction gear.
(16) An illustrative arrangement of a gas turbine engine 10 with a geared fan is shown in
(17) It is observed that the terms low-pressure turbine and low-pressure compressor, as used here, can be interpreted as signifying the turbine stage with the lowest pressure and the compressor stage with the lowest pressure (i.e. they do not include the fan 23) and/or the turbine and compressor stage which are connected to one another by the connecting shaft 26 with the lowest speed in the engine (i.e. it does not include the transmission output shaft driving the fan 23). In some documents, the low-pressure turbine and the low-pressure compressor to which reference is made here can alternatively be known as the medium-pressure turbine and the medium-pressure compressor. When using such alternative nomenclature, the fan 23 can be referred to as a first compression stage or compression stage with the lowest pressure.
(18) The epicyclic transmission 30 is shown in greater detail by way of example in
(19) The epicyclic transmission 30 illustrated by way of example in
(20) It is self-evident that the arrangement shown in
(21) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of the types of transmission (e.g. in a star shape or of a planetary type), supporting structures, input and output shaft arrangement and bearing positions.
(22) Optionally, the transmission can drive secondary and/or alternative components (e.g. the medium-pressure compressor and/or booster).
(23) Other gas turbine engines in which the present disclosure can be used can have alternative configurations. For example, engines of this kind can have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. As a further example, the gas turbine engine shown in
(24) The geometry of the gas turbine engine 10 and components thereof is/are defined by a conventional axis system which comprises an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the direction from the bottom up in
(25) In the context of the present invention, an acoustic lining of the flow path boundary in the region in front of the fan 23 is significant, wherein the acoustic lining serves to damp the noise generated by the engine, in particular the noise generated by the fan.
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(27) In the region of the inlet diffuser 212, the engine inlet 210 has a sound-absorbing lining 213 made from a sound-absorbing material.
(28) The fan housing 4 comprises structural housing components 41, which are illustrated only schematically and the precise construction of which is not of significance for the invention. On the inside, the fan housing 4 forms an interior surface 45, which forms the radially outer boundary of the flow path through the turbofan engine in the region of the fan housing 2. The fan 23 has a plurality of fan blades, which are connected to a fan disk (not illustrated). Here, the annulus of the fan disk forms the radially inner boundary of the flow path through the fan.
(29) The engine inlet 210 is connected to the fan housing 4 via a flange connection 42. The flange connection 42 is also referred to as an A1 connection.
(30) The interior surface 45 of the fan housing 4 is divided in the axial direction into two regions, which correspond to the lengths L1 and L2 and are referred to below as L1 and L2. The first region L1 extends from a housing start 44 of the fan housing 4 arranged on the upstream side as far as the second region L2. The second region L2 is characterized by its position radially on the outside adjoining the fan blades of the fan 23.
(31) The first region L1 of the interior surface 25 has a sound-absorbing lining 5. This can be formed directly adjoining the housing start 44. Provision can be made here for the interior surface 45 to have a constant diameter in the first region L1, i.e. the sound-absorbing lining 5 is designed as a hollow cylinder.
(32) During the assembly of the engine, the fully assembled fan 23 is inserted into the fan housing 2 from the front. In the case of a sound-absorbing lining in accordance with the prior art, the sound-absorbing lining is then inserted axially into the fan housing 4. After this, the engine inlet 210 is connected to the fan housing 4, this being accomplished by means of the flange connection 42. During disassembly, e.g. to renew the sound-absorbing lining 5 after damage due to foreign body impact, the lining is pulled axially out of the fan housing 4. For this purpose, the engine inlet must first of all be released again from the A1 flange.
(33) In the case of the nacelle section illustrated schematically in
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(35) Each panel 51 has an inside 52 and an outside 53. Since the sound-absorbing lining 5 is of circular design overall and lines a circumferential range of 360, both the inside 52 and the outside 53 are curved in a circular arc. The inside 52 extends along a radius R1. The outside 53 extends along a radius R2. The difference between the two radii R1, R2 defines the total thickness H of the panel 51. Between the inside 52 and the outside 53, the panel 51 has a layer 56 made from a honeycomb material through which flow can occur, as will be explained below.
(36) Each panel 51 furthermore has two end faces 54, 55. The end faces 54, 55 are each of beveled design, with the result that two mutually adjoining panels 51 form a V-shaped gap 60 when viewed in section. The situation here is such that the end faces 54, 55 adopt an acute angle to the inside 52 and an obtuse angle to the outside 53 of the panel 51. The angle between the end faces 54, 55 is in a range greater than zero and less than 45, in particular in a range between 35 and 45, for example. The end faces 54, 55 extend in the axial direction. Here, the fact that the sound-absorbing panels 51 are of beveled design on the end faces 54, 55 thereof, means that the end faces 54, 55 do not extend exactly in the radial direction.
(37) Provision is made for the two end faces 54, 55 to be beveled in the same way, i.e. each to be beveled by the angle /2 relative to the radial direction. In principle, however, it is also possible as an alternative for the two end faces to be beveled in different ways.
(38) The inside 52 has an arc length b between the two end faces 54, 55. The outside 53 has an arc length a between the two end faces 54, 55. Ifas in the prior artthe panels 51 did not have beveled end faces 54, 55, the end faces of adjacent panels 51 would rest against each other. The arc length b would then be less than the arc length a. According to the embodiment in
(39) By virtue of the formation of V-shaped gaps 60 between the beveled end faces 54, 55 of adjacent panels 51, it is possible to remove the panels 51 radially inwards from the sound-absorbing lining 5 during disassembly. In corresponding fashion, the panels 561 can be inserted radially outwards into the sound-absorbing lining 5 for assembly. Such a radial assembly direction is made possible by the gaps 60. It would not be possible if the end faces of adjacent panels 51 were to rest against one another without the formation of a gap.
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(41) The inside 52 of the panels 51 is formed by an acoustically permeable layer 520 with an optimized flow resistance. This layer can be a perforated structure having cylindrical holes with a diameter in a range between 0.5 mm and 2 mm, for example. The thickness of this layer is in a range between 0.5 mm and 4 mm, ideally between 0.5 and 1.5 mm, for example. On the inside, the acoustically permeable layer 520 can be provided with an additional covering layer 521, although this is only optional.
(42) Adjoining the acoustically permeable layer 520 is a layer 56 made from a light material of low flow resistance, in which the clear height of the cells contained therein determines the frequency to which the panels are tuned. The layer 56 is optimized for the respective application and has a thickness between 2 and 4 cm, for example. The layer 56 is of a honeycomb or rectangular design and accordingly comprises a multiplicity of cells, which each extend in the radial direction. The cell structure can comprise a multiplicity of possible materials, e.g. glass fibers, aluminum or Nomex. This layer can also have one or more further, acoustically permeable layers (septum) in an orientation virtually perpendicular to the cross-sectional axis of the cells. Examples for such honeycomb structures with and without a septum are also commercially available and are distributed by Hexcel Corporation, Stamford, USA and Easy Composites Ltd., Longton, UK.
(43) The outside 53 of the panels 51 is formed by a covering layer 530. The covering layer 530 can also be omitted or its function can be incorporated into the component adjoining the acoustic panel radially on the outside. The covering layer 530 is impermeable, apart from exceptions for the discharge of liquids, and can also perform structural tasks. In this case, the covering layer 530 closes the substantially radially oriented honeycomb cells of the layer 56 at one end thereof, giving rise to cells which allow the formation of vertical acoustic signals.
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(45) According to one variant embodiment, provision can be made for the gap 60 between the end faces 54, 55 and/or the gap 65 on the inside 520, 521 to be completely or partially filled with a filler material (not shown). This is, for example, silicone or some other flexible material, which is used to seal the gap after the insertion of the panels. During disassembly, the filler material is either compressed, allowing a panel 51 to be removed inwards in a radial direction, or the filler material is removed before radial removal.
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(47) According to a variant embodiment, the length of the honeycomb cells 560 increases towards the end faces 54, 55 of a panel. Owing to its oblique orientation, the length L of a honeycomb cell 560 adjoining an end face 54, 55 is thus greater than the total thickness H of the panel 51, cf.
(48) With increasing distance from the end faces 54, 55 the honeycomb cells 560 become progressively more upright and, further towards the center of the panel, extend substantially in a radial direction.
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(50) With reference to
(51) Here,
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(53) In the case of both measurements, the panel 51 had a total thickness or height H of 2.54 cm. The construction and the materials of the panel were identical in each case. In the case of the calculations relating to
(54) It is self-evident that the invention is not restricted to the embodiments described above and that various modifications and improvements can be made without deviating from the concepts described here. In particular, it is obvious that the sound-absorbing lining can also be formed in other sections of the engine, particularly in the inlet diffuser 212 of the engine inlet 210, cf.
(55) Moreover, any of the features can be used separately or in combination with any other features, as long as these are not mutually exclusive, and the disclosure extends to all combinations and subcombinations of one or more features which are described here and includes these. Where ranges are defined, these include all the values within these ranges and all the partial ranges which fall within a range.