Electrical contactor

Abstract

An electrical contactor, and more particularly, but not exclusively, contactors having improved noise performance.

Claims

1. An electrical contactor, comprising: a housing and a pair of electrical contacts mounted thereto, each contact having an end extending into the housing; a contact bridging bar movably positioned relative to the pair of electrical contacts such that the contact bridging bar contacts the ends of the electrical contacts and electrically connects the pair of electrical contacts in a first position of the contact bridging bar and is disposed out of contact with the pair of electrical contacts in a second position of the contact bridging bar; a plunger attached to the bridging bar; and coil windings disposed about the plunger, the coil windings configured to generate a magnetic field operable to move the plunger between first and second positions corresponding to the first and second positions of the contact bridging bar, wherein either i) the plunger and contact bridging bar are electrically isolated from one another and the housing is connected to ground or ii) the plunger or a selected one of the pair of electrical contacts electrically communicates with the housing.

2. The electrical contactor according to claim 1, wherein the housing includes a lower compartment in which the coil windings are disposed, the lower compartment including a ferrous wall disposed between the coils and the pair of electrical contacts, the ferrous wall having an aperture with the plunger disposed therein.

3. The electrical contactor according to claim 1, comprising a conductive spring connected to the plunger and the housing to provide electrical communication therebetween.

4. The electrical contactor according to claim 1, comprising a flexible conductive member connected to the plunger and the housing to provide electrical communication therebetween.

5. The electrical contactor according to claim 1, wherein the plunger or a selected one of the pair of electrical contacts electrically communicates with the housing, and wherein the housing is connected to ground.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The foregoing summary and the following detailed description of exemplary embodiments of the present invention may be further understood when read in conjunction with the appended drawings, in which:

(2) FIG. 1 schematically illustrates an exemplary configuration of an electrical contactor in accordance with the present invention having a contact bridging bar electrically isolated from a plunger with the housing grounded;

(3) FIG. 2 schematically illustrates a further exemplary configuration of an electrical contactor in accordance with the present invention having a plunger electrically connected to the housing; and

(4) FIG. 3 schematically illustrates yet a further exemplary configuration of an electrical contactor in accordance with the present invention having a main contact electrically connected to the housing.

DETAILED DESCRIPTION OF THE INVENTION

(5) Referring now to the figures, wherein like elements are numbered alike throughout, FIG. 1 schematically illustrates an exemplary configuration of an electrical contactor 100 in accordance with the present invention. The contactor 100 may include a ferrous housing 110 having a lower compartment 116 defined by a ferrous wall 112 having an aperture 114 disposed therein. Coil windings 120 may be provided in the lower compartment 116 with a plunger 130 disposed between the coil windings and located within the aperture 114. The plunger 130 may be attached to a main contact bridging bar 150 via an electrically isolative material 135. The contactor 100 may also include a pair of main contacts 140. The plunger 130 may be configured to respond to a magnetic field created by the coil windings 120 to allow the plunger 130 to move between a first position and a second position within the housing 110. In particular, at a first position of the plunger 130, the main contact bridging bar 150 may be disposed in contact with the main contacts 140 to electrically connect the main contacts to one another. In a second position of the plunger 130, the main contact bridging bar 150 may be disposed out of contact with the main contacts 140 so the main contacts 140 are not in electrical communication with one another. The housing 110 may be grounded 180 to help ensure that the housing 110 stays at a constant voltage. By maintaining the housing 110 at a constant voltage and electrically isolating the main contact bridging bar 150 from the plunger 130, and thus the coil windings 120, extraneous electrical signals may be prevented from reaching the main contacts 140.

(6) In a further exemplary configuration, the present invention may provide an electrical contactor 200 similar to that of the contactor 100 of FIG. 1, but having a conductive member 280 providing electrical communication between the plunger 130 and housing 110, FIG. 2. In such a configuration, it is not necessary to ground the housing 110 or to electrically isolate the main contact bridging bar 150 from the plunger 130. By electrically connecting the plunger 130 and housing 110, a voltage potential will not develop between the housing 110 in the plunger 130, and thus will not develop between the housing 110 and main contacts 140. Since the plunger 130 is movable, the conductive member 280 may be flexible and may include a spring, for example.

(7) In a still further exemplary configuration, the present invention may provide an electrical contactor 300 also similar to that of the contactor 100 of FIG. 1, but having a conductive link 380 electrically connecting the main contacts 100 with the housing 110, possibly through a resistor so that the housing 110 stays at the same potential as the main contact 140 to which is connected. When the main contacts 140 are electrically connected to one another via the main contact bridging bar 150, both main contacts 140 will be at the same potential as the housing 110. The plunger 130 and main contact bridging bar 150 may be electrically isolated via the isolative material 135.

(8) These and other advantages of the present invention will be apparent to those skilled in the art from the foregoing specification. Accordingly, it will be recognized by those skilled in the art that changes or modifications may be made to the above-described embodiments without departing from the broad inventive concepts of the invention. It should therefore be understood that this invention is not limited to the particular embodiments described herein, but is intended to include all changes and modifications that are within the scope and spirit of the invention as set forth in the claims.