Work machine
10961690 ยท 2021-03-30
Assignee
Inventors
Cpc classification
E02F9/2033
FIXED CONSTRUCTIONS
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/0427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2221
FIXED CONSTRUCTIONS
E02F9/2282
FIXED CONSTRUCTIONS
F15B2211/67
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/43
FIXED CONSTRUCTIONS
F15B2211/6343
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E02F3/43
FIXED CONSTRUCTIONS
F15B21/0427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A work machine is provided. The work machine includes a changeover valve capable of disabling area limiting control by bypassing an area limiting control solenoid proportional valve disposed in a pilot line through which pilot pressure generated by a hydraulic pilot type operation device is guided to a directional control valve and the work machine can perform the area limiting control while ensuring response of a work implement. When a first fluid temperature T1 is higher than a first predetermined temperature Ta and a control changeover switch 66 specifies disabling of the area limiting control, a controller brings a plurality of changeover valves into a bypass position. When the first fluid temperature T1 is equal to or lower than the first predetermined temperature Ta, the controller brings the changeover valves into a communication position and places the solenoid proportional valves in a fully open position.
Claims
1. A work machine including: a prime mover; a hydraulic pump driven by the prime mover; a pilot pump driven by the prime mover; a plurality of hydraulic actuators driven by hydraulic fluid supplied from the hydraulic pump; a work implement driven by the hydraulic actuators; a plurality of directional control valves that control the hydraulic fluid supplied from the hydraulic pump to the hydraulic actuators; a plurality of hydraulic pilot type operation devices that reduce pressure of the hydraulic fluid supplied from the pilot pump to thereby generate a plurality of pilot pressures for operating the directional control valves; a plurality of solenoid proportional valves disposed in a plurality of pilot lines through which the pilot pressures are guided to the directional control valves, the solenoid proportional valves being operable between a fully open position at which the pilot pressures are not reduced and a fully closed position at which the pilot pressures are interrupted; a controller that performs area limiting control for correcting the pilot pressures by operating the solenoid proportional valves so as not to allow the work implement to enter a predetermined area; a control changeover switch that specifies enabling or disabling of the area limiting control; and a plurality of changeover valves disposed in the pilot lines, the changeover valves being capable of being brought into a communication position at which communication is provided through the pilot lines or a bypass position at which the solenoid proportional valves are bypassed, the work machine comprising: a first fluid temperature detection device that detects as a first fluid temperature a temperature of the hydraulic fluid flowing through, out of the pilot lines, lines between the changeover valves and the solenoid proportional valves, wherein the controller includes: a state determination section that determines whether the first fluid temperature is higher than a first predetermined temperature and determines which, whether enabling or disabling, the control changeover switch specifies for the area limiting control; a changeover valve control section that brings the changeover valves into the communication position when the state determination section determines that the first fluid temperature is higher than the first predetermined temperature and determines that the control changeover switch specifies enabling for the area limiting control, that brings the changeover valves into the bypass position when the state determination section determines that the first fluid temperature is higher than the first predetermined temperature and determines that the control changeover switch specifies disabling for the area limiting control, and that brings the changeover valves into the communication position when the state determination section determines that the first fluid temperature is equal to or lower than the first predetermined temperature; and a solenoid proportional valve control section that operates the solenoid proportional valves in accordance with the area limiting control when the state determination section determines that the first fluid temperature is higher than the first predetermined temperature and determines that the control changeover switch specifies enabling of the area limiting control, and that brings the solenoid proportional valves into the fully open position when the state determination section determines that the first fluid temperature is equal to or lower than the first predetermined temperature.
2. The work machine according to claim 1, wherein the first predetermined temperature is set to be higher than a lower limit temperature of an operable temperature range of the solenoid proportional valves and lower than a lower limit temperature of a temperature range of the hydraulic fluid during an ordinary operation of the work machine.
3. The work machine according to claim 2, further comprising: a display device, wherein the controller is configured to cause the display device to display a message that prompts a warm-up operation of the work machine when the first fluid temperature is equal to or lower than a second predetermined temperature set to be higher than the first predetermined temperature.
4. The work machine according to claim 3, wherein the second predetermined temperature is set at the lower limit temperature of the temperature range of the hydraulic fluid during an ordinary operation of the work machine.
5. The work machine according to claim 4, further comprising: a second fluid temperature detection device that detects as a second fluid temperature a temperature of the hydraulic fluid flowing through any pilot line other than the lines, wherein the controller is configured to bring the changeover valves into the bypass position when the second fluid temperature is equal to or lower than a third predetermined temperature set to be lower than the first predetermined temperature.
6. The work machine according to claim 5, wherein the third predetermined temperature is set at the lower limit temperature of the operable temperature range of the solenoid proportional valves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
(14) A hydraulic excavator that exemplifies a work machine according to an embodiment of the present invention will be described below with reference to the accompanying drawings. Like or corresponding members are identified by the same reference numerals in the drawings and descriptions, once given, will not be repeated as appropriate.
(15)
(16) The swing structure 3 includes a cab 4, a machine chamber 5, and a counterweight 6. The cab 4 is disposed on the left side at a front portion of the swing structure 3. The machine chamber 5 is disposed posterior to the cab 4. The counterweight 6 is disposed posterior to the machine chamber 5, specifically, at a rear end of the swing structure 3.
(17) The swing structure 3 includes a work implement 7. The work implement 7 is disposed at a center at a front portion of the swing structure 3 on the right side of the cab 4. The work implement 7 includes a boom 8, an arm 9, a bucket 10, a boom cylinder 11, an arm cylinder 12, and a bucket cylinder 13. The boom 8 has a proximal end portion mounted rotatably at a front portion of the swing structure via a boom pin. The arm 9 has a proximal end portion mounted rotatably at a distal end portion of the boom 8 via an arm pin. The bucket 10 has a proximal end portion mounted rotatably at a distal end portion of the arm 9 via a bucket pin. The boom cylinder 11, the arm cylinder 12, and the bucket cylinder 13 are each a hydraulic cylinder driven by hydraulic fluid. The boom cylinder 11 drives the boom 8. The arm cylinder 12 drives the arm 9. The bucket cylinder 13 drives the bucket 10.
(18) A hydraulic pump 14, a pilot pump 15, an engine 16 as a prime mover (depicted in
(19) A vehicle body inclination sensor 17 is mounted inside the cab 4. A boom inclination sensor 18 is mounted on the boom 8. An arm inclination sensor 19 is mounted on the arm 9. A bucket inclination sensor 20 is mounted on the bucket 10. The vehicle body inclination sensor 17, the boom inclination sensor 18, the arm inclination sensor 19, and the bucket inclination sensor 20 are each, for example, an inertial measurement unit (IMU). The vehicle body inclination sensor 17 measures a vehicle body-to-ground angle. The boom inclination sensor 18 measures a boom-to-ground angle. The arm inclination sensor 19 measures an arm-to-ground angle. The bucket inclination sensor 20 measures a bucket-to-ground angle. A first GNSS antenna 21 and a second GNSS antenna 22 are mounted on the left and right sides at a posterior portion of the swing structure 3. Position information acquired from the first GNSS antenna 21 and the second GNSS antenna 22 enables a global coordinate of a vehicle body reference position P0 (depicted in
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(23) A pilot shutoff valve 33 shuts off the hydraulic fluid supplied from the pilot pump 15 to the operation lever device (primary pilot pressure) to thereby prevent the hydraulic actuators 11 to 12 and 23 from operating when the operation levers 34 to 37 are not operated.
(24) The swing operation lever 34 drives the clockwise swing pilot control valve 43 or the counterclockwise swing pilot control valve 44 to thereby supply the pilot pressure to the swing directional control valve 39 via a clockwise swing pilot line 143 or a counterclockwise swing pilot line 144, thereby driving the swing motor 23. The boom operation lever 35 drives the boom raise pilot control valve 45 or the boom lower pilot control valve 46 to thereby supply the pilot pressure to the boom directional control valve 40 via a boom raise pilot line 145 or a boom lower pilot line 146, thereby driving the boom cylinder 11. The arm operation lever 36 drives the arm pull pilot control valve 47 or the arm push pilot control valve 48 to thereby supply the pilot pressure to the arm directional control valve 41 via an arm pull pilot line 147 or an arm push pilot line 148, thereby driving the arm cylinder 12. The bucket operation lever 37 drives the bucket crowd pilot control valve 49 or the bucket dump pilot control valve 50 to thereby supply the pilot pressure to the bucket directional control valve 42 via a bucket crowd pilot line 149 or a bucket dump pilot line 150, thereby driving the bucket cylinder 13.
(25) The pilot pressure output from the boom raise pilot control valve 45 is guided to the boom directional control valve 40 via a boom raise operation shuttle valve 38. The boom raise operation shuttle valve 38 guides the boom raise pilot pressure output from the boom raise pilot control valve 45 or the boom raise pilot pressure output from the solenoid proportional valve unit 29, whichever is greater, to the boom directional control valve 40. Additionally, the pilot pressures output from the boom lower pilot control valve 46, the arm pull pilot control valve 47, the arm push pilot control valve 48, the bucket crowd pilot control valve 49, and the bucket dump pilot control valve 50 are guided to the directional control valves 40 to 42 via the changeover valve unit 28.
(26)
(27) A boom lower pilot changeover valve 51 selects whether to guide the pilot pressure output from the boom lower pilot control valve 46 to the boom directional control valve 40 or to the solenoid proportional valve unit 29. An arm pull pilot changeover valve 52 selects whether to guide the pilot pressure output from the arm pull pilot control valve 47 to the arm directional control valve 41 or to the solenoid proportional valve unit 29. An arm push pilot changeover valve 53 selects whether to guide the pilot pressure output from the arm push pilot control valve 48 to the arm directional control valve 41 or to the solenoid proportional valve unit 29. A bucket crowd pilot changeover valve 54 selects whether to guide the pilot pressure output from the bucket crowd pilot control valve 49 to the bucket directional control valve 42 or to the solenoid proportional valve unit 29. A bucket dump pilot changeover valve 55 selects whether to guide the pilot pressure output from the bucket dump pilot control valve 50 to the bucket directional control valve 42 or to the solenoid proportional valve unit 29.
(28) The changeover valves 51 to 55 are each a solenoid-driven on/off valve driven by an output from the controller 25. When no output is received from the controller 25, the changeover valves 51 to 55 are held at a bypass position (depicted in
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(30) The boom lower pilot pressure reducing valve 56 reduces the boom lower pilot pressure supplied from the changeover valve unit 28 in response to a command from the controller 25. The arm pull pilot pressure reducing valve 57 reduces the arm pull pilot pressure supplied from the changeover valve unit 28 in response to a command from the controller 25. The arm push pilot pressure reducing valve 58 reduces the arm push pilot pressure supplied from the changeover valve unit 28 in response to a command from the controller 25.
(31) The bucket crowd pilot pressure reducing valve 59 reduces the bucket crowd pilot pressure supplied from the changeover valve unit 28 in response to a command from the controller 25. The bucket crowd pilot pressure boosting valve 61 reduces the primary pilot pressure in response to a command from the controller 25 to thereby generate a bucket crowd pilot pressure. The bucket crowd pilot shuttle valve 60 outputs the pilot pressure output from the bucket crowd pilot pressure reducing valve 59 or the bucket crowd pilot pressure boosting valve 61, whichever is greater.
(32) The bucket dump pilot pressure reducing valve 62 reduces the bucket dump pilot pressure supplied from the changeover valve unit 28 in response to a command from the controller 25. The bucket dump pilot pressure boosting valve 64 reduces the primary pilot pressure in response to a command from the controller 25 to thereby generate a bucket dump pilot pressure. The bucket dump pilot shuttle valve 63 outputs the pilot pressure output from the bucket dump pilot pressure reducing valve 62 or the bucket dump pilot pressure boosting valve 64, whichever is greater.
(33) The boom raise pilot pressure boosting valve 65 reduces the primary pilot pressure in response to a command from the controller 25 to thereby generate a boom raise pilot pressure.
(34) The pilot pressures generated by the solenoid proportional valves 56 to 59, 61, 62, and 64 are guided to the directional control valves 40 to 42 via the changeover valve unit 28. The pilot pressure (boom raise pilot pressure) generated by the solenoid proportional valve (boom raise pilot pressure boosting valve) 65 is guided to the boom raise operation shuttle valve 38.
(35) The first temperature sensor 31, when being capable of detecting temperatures of the hydraulic fluid flowing through portions other than lines 146a, 146b, 147a, 147b, 148a, 148b, 149a, 149b, 150a, and 150b between the changeover valves 51 to 55 and the solenoid proportional valves 56 to 59, and 62, may be disposed at any position. The second temperature sensor 32 (depicted in
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(37) The temperature acquisition section 67 acquires a first fluid temperature T1 detected by the first temperature sensor 31 and a second fluid temperature T2 detected by the second temperature sensor 32. The state determination section 68 changes outputs to the display device 26, the changeover valve control section 69, and the solenoid proportional valve control section 73 depending on the first fluid temperature T1 and the second fluid temperature T2 acquired by the temperature acquisition section 67 and the position of the control changeover switch 66. The changeover valve control section 69 controls the changeover valves 51 to 55 depending on an output from the state determination section 68. The distance acquisition section 70 acquires a distance between the bucket claw tip position P4 and a design surface that serves as a predetermined area. The target speed calculation section 71 calculates target speeds of the hydraulic actuators 11 to 13 and 23 on the basis of the pilot pressure (lever operation amount) detected by the pilot pressure sensor 27. The limiting speed determination section 72 determines limiting speeds of the hydraulic actuators 11 to 13 on the basis of the distance calculated by the distance acquisition section 70 and the target speeds calculated by the target speed calculation section 71. The solenoid proportional valve control section 73 controls the solenoid proportional valves 56 to 59, 61, 62, 64, and 65 so as to correspond to information enabling or disabling the area limiting control output from the state determination section 68 and the limiting speeds of the actuators output from the limiting speed determination section 72.
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(43) When the second fluid temperature T2 is equal to or lower than the third predetermined temperature Tc (falling in the temperature range D), the state determination section 68 outputs to the changeover valve control section 69 a command of turning off the changeover valve, outputs to the solenoid proportional valve control section 73 a command of disabling the control, and outputs to the display device 26 a command of warm-up instruction A display, regardless of the state of the control changeover switch 66.
(44) When the second fluid temperature T2 is higher than the third predetermined temperature Tc (falling in any temperature range other than the temperature range D) and the first fluid temperature T1 is equal to or lower than the first predetermined temperature Ta (falling in the temperature range A), the state determination section 68 outputs to the changeover valve control section 69 a command of turning on the changeover valve, outputs to the solenoid proportional valve control section 73 a command of disabling the control, and outputs to the display device 26 a command of warm-up instruction A display, regardless of the state of the control changeover switch 66.
(45) When the second fluid temperature T2 is higher than the third predetermined temperature Tc (falling in any temperature range other than the temperature range D) and the first fluid temperature T1 is higher than the first predetermined temperature Ta and equal to or lower than the second predetermined temperature Tb (falling in the temperature range B), the state determination section 68 outputs to the changeover valve control section 69 a command of turning on the changeover valve, outputs to the solenoid proportional valve control section 73 a command of enabling the control, and outputs to the display device 26 a command of warm-up instruction B display, when the control changeover switch 66 is on. Under the same temperature conditions and when the control changeover switch 66 is off, the state determination section 68 outputs to the changeover valve control section 69 a command of turning off the changeover valve, outputs to the solenoid proportional valve control section 73 a command of disabling the control, and outputs to the display device 26 a command of warm-up instruction non-display.
(46) When the second fluid temperature T2 is higher than the third predetermined temperature Tc (falling in any temperature range other than the temperature range D) and the first fluid temperature T1 is higher than the second predetermined temperature Tb (falling in the temperature range C) and when the control changeover switch 66 is on, the state determination section 68 outputs to the changeover valve control section 69 a command of turning on the changeover valve, outputs to the solenoid proportional valve control section 73 a command of enabling the control, and outputs to the display device 26 a command of warm-up instruction non-display. Under the same temperature conditions and when the control changeover switch 66 is off, the state determination section 68 outputs to the changeover valve control section 69 a command of turning off the changeover valve, outputs to the solenoid proportional valve control section 73 a command of disabling the control, and outputs to the display device 26 a command of warm-up instruction non-display.
(47) Reference is made back to
(48) When a command of enabling the control is received from the state determination section 68, the solenoid proportional valve control section 73 drives the solenoid proportional valves 56 to 59, 61, 62, 64, and 65 on the basis of the limiting speeds of the actuators determined by the limiting speed determination section 72. When a command of disabling the control is received from the state determination section 68, the solenoid proportional valve control section 73 does not drive the solenoid proportional valves 56 to 59, 61, 62, 64, and, 65 and the pilot pressure supplied from the changeover valve unit 28 is returned to the changeover valve unit 28 without being corrected.
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(50) In accordance with the hydraulic excavator 1 according to the present embodiment configured as described above, when the first fluid temperature T1 is higher than the first predetermined temperature Ta and the control changeover switch 66 specifies enabling of the area limiting control, the changeover valves 51 to 55 are brought into the communication position and the solenoid proportional valves 56 to 59, 61, 62, 64, and 65 are operated according to the area limiting control. Thereby, the area limiting control can be performed while response of the work implement 7 is achieved.
(51) When the first fluid temperature T1 is higher than the first predetermined temperature Ta and the control changeover switch 66 specifies disabling of the area limiting control, the changeover valves 51 to 55 are brought into the bypass position, so that the hydraulic fluid does not flow through, out of the pilot lines 143 to 150, the lines 146a, 146b, 147a, 147b, 148a, 148b, 149a, 149b, 150a, and 150b, which connect between the changeover valves 51 to 55 and the solenoid proportional valves 56 to 59 and 62. Response of the work implement 7 can thereby be improved.
(52) When the first fluid temperature T1 is equal to or lower than the first predetermined temperature Ta, the changeover valves 51 to 55 are brought into the communication position and the solenoid proportional valves 56 to 59 and 62 are placed in the fully open position to thereby allow the hydraulic fluid to flow through, out of the pilot lines 143 to 150, the lines 146a, 146b, 147a, 147b, 148a, 148b, 149a, 149b, 150a, and 150b, which connect between the changeover valves 51 to 55 and the solenoid proportional valves 56 to 59 and 62. The fluid temperature at the lines can thereby be maintained at a temperature higher than the first predetermined temperature Ta (at which the response of the work implement 7 can be achieved) even while the area limiting control is disabled.
(53) When the second fluid temperature T2 is equal to or lower than the third predetermined temperature (falling in the temperature range D), the display device 26 displays the warm-up instruction A. The operator can thereby be notified that the area limiting control cannot be enabled and can be prompted to perform a warm-up operation of the work implement 7.
(54) When the second fluid temperature T2 is higher than the third predetermined temperature Tc (falling in any temperature range other than the temperature range D) and the first fluid temperature T1 is higher than the first predetermined temperature Ta and equal to or lower than the second predetermined temperature Tb (falling in the temperature range B), the display device 26 displays the warm-up instruction B when the control changeover switch 66 is placed in the on position. The operator can thereby be notified that the area limiting control cannot be sufficiently performed and can be prompted to perform a warm-up operation of the work implement 7.
(55) When the second fluid temperature T2 is equal to or lower than the lower limit temperature Tc of the operable temperature range of the solenoid proportional valves 56 to 59, 61, 62, 64, and 65 (falling in the temperature range D), the changeover valves 51 to 55 are brought into the bypass position to thereby prevent the hydraulic fluid at ultralow temperatures from flowing through the solenoid proportional valves 56 to 59, 62, and 65, so that the solenoid proportional valves 56 to 59, 62, and 65 can be prevented from malfunctioning.
(56) While the present invention has been described in detail with reference to the specific application thereof, it should be noted that the present invention is not limited to the above-described embodiment and may include various modifications. For example, although the above-described embodiment has exemplified a configuration of the hydraulic excavator including the bucket as the work implement, the present invention may still be applicable to hydraulic excavator including any work implement other than the bucket and any other type of work machines than the hydraulic excavator. The entire detailed configuration of the embodiment, which has been described for ease of understanding of the present invention, is not always necessary to embody the present invention.
DESCRIPTION OF REFERENCE CHARACTERS
(57) 1: Hydraulic excavator 2: Track structure 3: Swing structure 4: Cab 5: Machine chamber 6: Counterweight 7: Work implement 8: Boom 9: Arm 10: Bucket 11: Boom cylinder (hydraulic actuator) 12: Arm cylinder (hydraulic actuator) 13: Bucket cylinder (hydraulic actuator) 14: Hydraulic pump 15: Pilot pump 16: Engine (prime mover) 17: Vehicle body inclination sensor 18: Boom inclination sensor 19: Arm inclination sensor 20: Bucket inclination sensor 21: First GNSS antenna 22: Second GNSS antenna 23: Swing motor (hydraulic actuator) 24: Operation lever device 25: Controller 26: Display device 27: Pilot pressure sensor 28: Changeover valve unit 28a: Housing 29: Solenoid proportional valve unit 29a: Housing 30: Directional control valve unit 31: First temperature sensor (first temperature detection device) 32: Second temperature sensor (second temperature detection device) 33: Pilot shutoff valve 34: Swing operation lever 35: Boom operation lever 36: Arm operation lever 37: Bucket operation lever 38: Boom raise operation shuttle valve 39: Swing directional control valve 40: Boom directional control valve 41: Arm directional control valve 42: Bucket directional control valve 43: Clockwise swing pilot control valve 44: Counterclockwise swing pilot control valve 45: Boom raise pilot control valve 46: Boom lower pilot control valve 47: Arm pull pilot control valve 48: Arm push pilot control valve 49: Bucket crowd pilot control valve 50: Bucket dump pilot control valve 51: Boom lower pilot control valve 52: Arm pull pilot changeover valve 53: Arm push pilot changeover valve 54: Bucket crowd pilot changeover valve 55: Bucket dump pilot changeover valve 56: Boom lower pilot pressure reducing valve 57: Arm pull pilot pressure reducing valve 58: Arm push pilot pressure reducing valve 59: Bucket crowd pilot pressure reducing valve 60: Bucket crowd pilot shuttle valve 61: Bucket crowd pilot pressure boosting valve 62: Bucket dump pilot pressure reducing valve 63: Bucket dump pilot shuttle valve 64: Bucket dump pilot pressure boosting valve 65: Boom raise pilot pressure boosting valve 66: Control changeover switch 67: Temperature acquisition section 68: State determination section 69: Changeover valve control section 70: Distance acquisition section 71: Target speed calculation section 72: Limiting speed determination section 73: Solenoid proportional valve control section 100: Hydraulic control system 143: Clockwise swing pilot line 144: Counterclockwise swing pilot line 145: Boom raise pilot line 146: Boom lower pilot line 146a, 146b: Line 147: Arm pull pilot line 147a, 147b: Line 148: Arm push pilot line 148a, 148b: Line 149: Bucket crowd pilot line 149a, 149b: Line 150: Bucket dump pilot line 150a, 150b: Line