THREADED MOLD DECOUPLING ASSEMBLY
20210060838 ยท 2021-03-04
Assignee
Inventors
Cpc classification
B29C45/262
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A threaded mold decoupling system comprises a set of unscrewing assemblies, each unscrewing assembly disposed in proximity to a corresponding threaded core of a set of threaded cores and having an unscrewing element defining an unscrewing element circumference and a driving element disposed in operative communication with an unscrewing assembly of the at least one set of unscrewing assemblies. The driving element defines a driving element circumference, a ratio of the driving element circumference to the unscrewing element circumference defining a number of rotations of each unscrewing element relative to a number of rotations of the driving element. The driving element is configured to rotate each unscrewing element in a first direction between a first position and a second position to decouple each threaded core from a corresponding molded article and in a second direction between the second position and the first position to reset each unscrewing assembly.
Claims
1. A threaded mold decoupling system, comprising: at least one set of unscrewing assemblies, each unscrewing assembly of the at least one set of unscrewing assemblies disposed in proximity to a corresponding threaded core of a set of threaded cores and each unscrewing assembly having an unscrewing element defining an unscrewing element circumference; and a driving element disposed in operative communication with an unscrewing assembly of the at least one set of unscrewing assemblies, the driving element defining a driving element circumference, a ratio of the driving element circumference to the unscrewing element circumference defining a number of rotations of each unscrewing element relative to a number of rotations of the driving element; the driving element configured to: rotate each unscrewing element in a first direction, based upon the ratio, between a first position and a second position to decouple each threaded core from a corresponding molded article, and rotate each unscrewing element in a second direction, based upon the ratio, between the second position and the first position to reset each unscrewing assembly for a subsequent molding procedure.
2. The threaded mold decoupling system of claim 1, wherein the at least one set of unscrewing assemblies comprises four unscrewing assemblies and a hub element disposed in operative communication with each unscrewing element of the four unscrewing assemblies.
3. The threaded mold decoupling system of claim 2, wherein the four unscrewing assemblies are disposed in a matrix of two rows by two columns relative to the hub element.
4. The threaded mold decoupling system of claim 2, wherein the at least one set of unscrewing assemblies comprises four sets of unscrewing assemblies, the driving element disposed in operative communication with an unscrewing element of each of the four sets of unscrewing assemblies.
5. The threaded mold decoupling system of claim 4, wherein the four sets of unscrewing assemblies are disposed in a matrix of four rows by four columns relative to the driving element.
6. The threaded mold decoupling system of claim 1, wherein the ratio of the driving element circumference to the unscrewing element circumference is 3:1, such that one rotation of the driving element provides three rotations of each unscrewing element.
7. The threaded mold decoupling system of claim 1, wherein the ratio of the driving element circumference to the unscrewing element circumference is 2.5:1, such that one rotation of the driving element provides two and one-half rotations of each unscrewing element.
8. The threaded mold decoupling system of claim 1, wherein the ratio of the driving element circumference to the unscrewing element circumference is 2:1, such that one rotation of the driving element provides two rotations of each unscrewing element.
9. The threaded mold decoupling system of claim 1, wherein the ratio of the driving element circumference to the unscrewing element circumference is 4:1, such that one rotation of the driving element provides four rotations of each unscrewing element.
10. An injection molding system, comprising: a first mold plate having a set of threaded cores; a second mold plate having a set of cavities corresponding to the set of threaded cores; and a threaded mold decoupling system coupled to the first mold plate, comprising: at least one set of unscrewing assemblies, each unscrewing assembly of the at least one set of unscrewing assemblies disposed in proximity to a corresponding threaded core of a set of threaded cores and each unscrewing assembly having an unscrewing element defining an unscrewing element circumference; and a driving element disposed in operative communication with an unscrewing assembly of the at least one set of unscrewing assemblies, the driving element defining a driving element circumference, a ratio of the driving element circumference to the unscrewing element circumference defining a number of rotations of each unscrewing element relative to a number of rotations of the driving element; the driving element configured to: rotate each unscrewing element in a first direction, based upon the ratio, between a first position and a second position to decouple each threaded core from a corresponding molded article, and rotate each unscrewing element in a second direction, based upon the ratio, between the second position and the first position to reset each unscrewing assembly for a subsequent molding procedure.
11. The injection molding system of claim 10, wherein the at least one set of unscrewing assemblies comprises four unscrewing assemblies and a hub element disposed in operative communication with each unscrewing element of the four unscrewing assemblies.
12. The injection molding system of claim 10, wherein the four unscrewing assemblies are disposed in a matrix of two rows by two columns relative to the hub element.
13. The injection molding system of claim 10, wherein the at least one set of unscrewing assemblies comprises four sets of unscrewing assemblies, the driving element disposed in operative communication with an unscrewing element of each of the four sets of unscrewing assemblies.
14. The injection molding system of claim 14, wherein the four sets of unscrewing assemblies are disposed in a matrix of four rows by four columns relative to the driving element.
15. The injection molding system of claim 10, wherein the ratio of the driving element circumference to the unscrewing element circumference is 3:1, such that one rotation of the driving element provides three rotations of each unscrewing element.
16. The injection molding system of claim 10, wherein the ratio of the driving element circumference to the unscrewing element circumference is 2.5:1, such that one rotation of the driving element provides two and one-half rotations of each unscrewing element.
17. The injection molding system of claim 10, wherein the ratio of the driving element circumference to the unscrewing element circumference is 2:1, such that one rotation of the driving element provides two rotations of each unscrewing element.
18. The injection molding system of claim 10, wherein the ratio of the driving element circumference to the unscrewing element circumference is 4:1, such that one rotation of the driving element provides four rotations of each unscrewing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The foregoing and other objects, features and advantages will be apparent from the following description of particular embodiments of the innovation, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of various embodiments of the innovation.
[0015]
[0016]
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[0018]
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[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024] Embodiments of the present innovation relate to an injection molding system configured to control the positioning of each threaded mold element during operation. In one arrangement, the injection molding system can be used to manufacture threaded molded caps that are configured to be folded closed prior to ejection from the mold. The injection molding system includes a threaded mold decoupling system having one or more sets of unscrewing assemblies disposed in operative communication with a driving element and in operative communication with corresponding threaded cores. The relative circumferences of the driving element and the corresponding unscrewing assemblies provides substantially consistent and repeatable repositioning of the threads of the threaded mold cores over the course of multiple cycles. Such repositioning of the threaded cores ensures the proper orientation of the correspondingly molded threaded caps relative to the in-mold cap closing devices.
[0025]
[0026] The injection molding system 10 may be configured to adjust the relative lateral positioning of the first and second mold plates 14, 18 and the corresponding first and second cap mold elements 16, 20. For example, during operation, the injection molding system 10 may position the first and second mold plates 14, 18 along axis 22 to a closed position to dispose the cap mold elements 16 at least partially within the cavities 20. The injection molding system 10 can then receive an injection of a material, such as a liquid plastic material, into the volume between the first and second sets of mold elements 16, 20 to create a set of molded articles, such as threaded caps. Following formation of the threaded caps, the injection molding system 10 may position the first and second mold plates 14, 18 along axis 22 to an open position, as shown, to allow ejection of the caps from the threaded cores 130 of the first mold plate 14.
[0027] At the conclusion of the molding process, the resulting threaded molded articles are threadably mated to their respective threaded cores 130. As such, the first mold plate 14 can include a threaded mold decoupling system 15 configured to assist in the ejection of the molded caps from the threaded cores 130. As indicated in
[0028] The driving assembly 30 is configured to actuate the set of unscrewing assemblies 25 relative to the corresponding set of threaded cores 130 to decouple threaded molded articles from the corresponding threaded cores 130 following a molding procedure. For example, as shown in
[0029] The driver element 106 is connected to a motor assembly 115, such as a servo motor and gearbox, and includes a set of peripheral teeth 107 which mesh with corresponding peripheral teeth (not shown) of the set of idler elements 108. The set of idler elements 108 are configured to dispose the motor assembly 115 and the associated driver element 106 at lateral distance from the driving element 112 in order to minimize interference between the motor assembly 115 and the driving element 112 during operation. While the set of idler elements 108 is illustrated as having a single idler element, as will be provided below, the set of idler elements 108 can include any number of idler elements.
[0030] The driving element 112 is configured to actuate the set of unscrewing assemblies 25 to disengage threaded molded articles from the corresponding first set of cap mold elements 16 following a molding procedure. For example, with reference to both
[0031] As indicated in
[0032] Returning to
[0033] As indicated in
[0034] Each subset of unscrewing assemblies 350 can include a hub element 400 disposed in operative communication with each unscrewing assembly 110 of the subset 350. Taking the first subset of unscrewing assemblies 350-1 as an example, the first subset of unscrewing assemblies 350-1 includes first, second, third, and fourth unscrewing assemblies 110-1 through 110-4 disposed in operative communication with hub element 400-1. With such a configuration, the unscrewing assemblies 110-1 through 110-4 define a matrix of two rows by two columns relative to the hub element 400-1. The hub element 400-1 can be configured as a gear having teeth (not shown) that mesh with the teeth 122 of each unscrewing assembly 110-1 through 110-4.
[0035] The hub element 400 is configured to distribute the rotational movement received from one of the unscrewing assemblies 110 of the subset 350 to the remaining unscrewing assemblies 110 of the subset 350. For example, and with continued reference to the first subset of unscrewing assemblies 350-1, as the driving element 112 rotates clockwise via rotation of the driver element 106 and idler element 108, the driving element 112 rotates the first unscrewing assembly 110-1 in a counterclockwise direction. Rotation of the first unscrewing assembly 110-1, in turn, rotates the hub element 400-1 in a clockwise direction. The hub element 400-1 transfers this rotational movement to the unscrewing element 126 of each of the second, third, and fourth unscrewing assemblies 110-2, 110-3, and 110-4 to decouple or loosen a respective threaded molded article from a corresponding threaded core 130.
[0036] In use, rotation of the driving element 112 rotates the unscrewing element 126 of each unscrewing assembly 110 to decouple or loosen a threaded molded article from a corresponding threaded core 130. For example, with particular reference to
[0037] Following ejection, rotation of the driver element 106 in a counterclockwise direction causes the driving element 112 to rotate in a counterclockwise direction 117 via idler elements 108. Such rotation of the driving element 112 causes the unscrewing element 126 of each unscrewing assembly 110, and associated threaded core 130, to rotate in a clockwise direction 119 to reset each unscrewing assembly 110 and each threaded core 130 for a subsequent molding procedure.
[0038] As provided above, the injection molding system 10 can be used to manufacture threaded molded caps that are configured to be folded closed prior to ejection from the mold. As such, with reference to
[0039] In one embodiment, the threaded mold decoupling system 15 is configured such that a ratio of a driving element circumference of the driving element 112 to an unscrewing element circumference of each unscrewing assembly 110 defines a number of rotations of each unscrewing element 126 relative to a number of rotations of the driving element 112. As such, the relative circumferences of the driving element 112 and the corresponding unscrewing assemblies 110 provides substantially consistent and repeatable repositioning of the threads of the threaded mold cores 130 over the course of multiple cycles. Such repositioning of the threaded molded cores 130 can ensures the proper orientation of the correspondingly molded threaded caps relative to in-mold cap closing devices associated with the threaded mold decoupling system 15.
[0040] The driving element 112 and the unscrewing element 126 can define a variety of circumferential ratios. For example,
[0041] During a threaded mold decoupling procedure, rotation of the driving element 112 in a clockwise direction through 360, in turn, rotates each unscrewing element 126 of each of the four subsets of unscrewing assemblies 350-1 through 350-4 in a counterclockwise direction through 1080 relative to a threaded mold core 130 to decouple the threaded mold cores 130 from the threaded mold element. Following ejection of the threaded mold elements from the injection molding system 10, rotation of the driving element 112 in a counterclockwise direction through 360, in turn, rotates each unscrewing element 126 of each of the four subsets of unscrewing assemblies 350-1 through 350-4 in a clockwise direction through 1080. Such positioning can resets each unscrewing assembly 110 for a subsequent molding procedure. For example, rotation of each unscrewing element 126 through 1080 can reposition the thread start location 135 of the threaded mold cores 130 relative to a start position associated with each unscrewing assembly 110.
[0042]
[0043] The driving element 112 and the unscrewing element 126 can define additional circumferential ratios. For example,
[0044] During a threaded mold decoupling procedure, rotation of the driving elements 112-1, 112-2, 112-3 in a clockwise direction through 360, in turn, rotates each unscrewing element 126 in a counterclockwise direction through 900 relative to a threaded mold core 130 to decouple the threaded mold cores 130 from the threaded mold element. Following ejection of the threaded mold elements from the injection molding system 10, rotation of the driving element 112 in a counterclockwise direction through 360, in turn, rotates each unscrewing element 126 in a clockwise direction through 900. Such positioning can reset each unscrewing assembly 110 for a subsequent molding procedure. For example, rotation of each unscrewing element 126 through 900 can reposition the thread start location 135 of the threaded mold cores 130 relative to a start position associated with each unscrewing assembly 110.
[0045] In another example,
[0046] During a threaded mold decoupling procedure, rotation of the driving elements 112-1, 112-2 in a clockwise direction through 360, in turn, rotates each unscrewing element 126 in a counterclockwise direction through 720 relative to a threaded mold core 130 to decouple the threaded mold cores 130 from the threaded mold element. Following ejection of the threaded mold elements from the injection molding system 10, rotation of the driving element 112 in a counterclockwise direction through 360, in turn, rotates each unscrewing element 126 in a clockwise direction through 720. Such positioning can reset each unscrewing assembly 110 for a subsequent molding procedure. For example, rotation of each unscrewing element 126 through 720 can reposition the thread start location 135 of the threaded mold cores 130 relative to a start position associated with each unscrewing assembly 110.
[0047] In another example,
[0048] During a threaded mold decoupling procedure, rotation of the driving elements 112-1, 112-2 in a clockwise direction through 360, in turn, rotates each unscrewing element 126 in a counterclockwise direction through 1440 relative to a threaded mold core 130 to decouple the threaded mold cores 130 from the threaded mold element. Following ejection of the threaded mold elements from the injection molding system 10, rotation of the driving element 112 in a counterclockwise direction through 360, in turn, rotates each unscrewing element 126 in a clockwise direction through 1440. Such positioning can reset each unscrewing assembly 110 for a subsequent molding procedure. For example, rotation of each unscrewing element 126 through 1440 can reposition the thread start location 135 of the threaded mold cores 130 relative to a start position associated with each unscrewing assembly 110.
[0049] As provided above, based upon the relative circumferences of the driving gear 112 and the unscrewing element 126, a single revolution of the drive gear 112 can cause each of the unscrewing element 126 to rotate either two, three, or four turns. This configuration allows the threaded mold decoupling system 15 to accurately position the threaded cores 130 relative to the in-mold cap closing devices regardless of the thread sizes associated with the cores 130.
[0050] Also as provided above, the layout of the threaded mold decoupling system 15 can be configured to maximize the number of threaded mold cavities that can be included in an unscrewing mold assembly. For example, the threaded mold decoupling system is arranged such that a single drive gear 112 can control the rotational positioning of sixteen (16) unscrewing element 126. Further, the threaded mold decoupling system 15 utilizes standard sized and pitched gears for both the drive gear 112 and the unscrewing elements 126. Because the components are conventional off-the-shelf elements, the configuration of the threaded mold decoupling system 15 mitigates the requirement for costly, custom-manufactured components.
[0051] While various embodiments of the innovation have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the innovation as defined by the appended claims.