Method and apparatus for securing objects to a work surface
10940575 ยท 2021-03-09
Inventors
Cpc classification
B25B5/102
PERFORMING OPERATIONS; TRANSPORTING
B25B5/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An adjustable clamping assembly for securing an object (such as, for example, a board or other workpiece) to a work surface (such as, for example, a work bench or work table). A rigid rod member has a bent base section, as well as a clamping shoulder surface disposed at its distal end. A clamping head is slidably disposed along a portion of the length of the rigid rod member, and can be selectively secured in a place.
Claims
1. An apparatus for clamping a workpiece to a work surface having a hole extending therein comprising: a) an elongate rod member, wherein said elongate rod member further comprises an upper section, a lower section and an angled section disposed between said upper and lower sections; b) a clamp member having a bore, wherein said elongate rod member is slidably received within said bore, and wherein a portion of said elongate rod member is configured to be received within a hole in a work surface; c) a locking assembly for selectively securing said clamp member in a desired position along the length of said elongate rod member; and d) a vice assembly operationally attached to said clamp member, wherein said vice assembly is configured to selectively apply force to a workpiece to secure said workpiece to said work surface.
2. The apparatus of claim 1, wherein an angle formed between the longitudinal axes of said lower section and said upper section is approximately 12 degrees.
3. The apparatus of claim 1, wherein said upper section has a substantially constant outer diameter and said lower section has a tapered outer diameter.
4. The apparatus of claim 1, further comprising a substantially flat shoulder surface disposed at the distal end of said lower section, wherein said substantially flat shoulder surface is oriented substantially perpendicular to the longitudinal axis of said upper section of said rod.
5. The apparatus of claim 4, wherein said substantially flat shoulder has a demilune shape.
6. The apparatus of claim 1, further comprising a metallic bushing installed within at least a portion of said hole.
7. The apparatus of claim 1, further comprising a washer disposed around said hole under said work surface.
8. The apparatus of claim 1, further comprising: a) an elongate channel disposed along at least a portion of the length of said upper section; and b) a tooth member extending from said clamp member into said bore, wherein said tooth is slidably received in said elongate channel, and is configured to prevent said clamp member from rotating around said central rod.
9. An apparatus for clamping a workpiece to a work surface having a hole extending therein comprising: a) an elongate rod comprising an upper section, a lower section and an angled section disposed between said upper and lower sections; b) a clamp member slidably disposed along at least a portion of said upper section of said elongate rod; c) a locking assembly for selectively securing said clamp member in a desired position along said upper section of said elongate rod; and d) a vice assembly operationally attached to said clamp member, wherein said vice assembly is configured to selectively apply force to a workpiece.
10. The apparatus of claim 9, wherein an angle formed between the longitudinal axes of said lower section and said upper section is approximately 12 degrees.
11. The apparatus of claim 9, wherein said upper section has a substantially constant outer diameter, and said lower section has a tapered outer diameter.
12. The apparatus of claim 11, further comprising a substantially flat shoulder surface disposed at the distal end of said lower section, wherein said substantially flat shoulder surface is oriented substantially perpendicular to the longitudinal axis of said upper section of said rod.
13. The apparatus of claim 12, wherein said substantially flat shoulder has a demilune shape.
14. The apparatus of claim 9, further comprising a metallic bushing installed within at least a portion of said hole.
15. The apparatus of claim 11, further comprising a washer disposed around said hole under said work surface, wherein said washer is configured to engage with said substantially flat shoulder of said elongate rod to limit axial movement of said rod.
16. The apparatus of claim 9, further comprising: a) an elongate channel disposed along at least a portion of the length of said upper section; and b) a tooth member extending from said clamp member into said channel, wherein said tooth is configured to prevent said clamp member from rotating around said central rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
(1) The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
(2)
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(13)
(14) During use, lower end 205 of central cylindrical post 201 is inserted into a hole (for example, a -inch diameter doghole) in a workbench top. A board or other object to be held (referred to herein as a workpiece) is positioned under holding pad 203. Upper end 204 of post 201 is then hit with a mallet, hammer or other heavy object, generally in direction y depicted on
(15) In this configuration, holding pad 203 (which has been placed against a workpiece) is at least partially impeded or blocked from axial movement by said workpiece. The discrepancy in axial movement between post 201 and holding pad 203 (which can be 0.1 or more) causes post 201 to become slightly tilted or skewed within said doghole which, in turn, causes said post 201 to be jammed against the inner surface of said doghole, creating a frictional grip.
(16) In order to release the workpiece from conventional clamping device 200, central post 201 is struck laterally, generally in direction x depicted on
(17) In many instances, the inner surface of a doghole comprises unprotected wood, while the outer surface of post 201 can have a rough outer surface. While such a rough outer surface of said post 201 generally enhances frictional gripping between said post 201 and the inner surface of a doghole, it can also contribute to erosive wear of inner surface of said doghole (which is typically unprotected wood). As a result, the diameter of a doghole can increase from frictional wear with repeated use over time, eventually causing said doghole to become less effective for its intended purpose. Additionally, repeated lateral blows to post 201 (such as, for example, to loosen clamp member 200 from a doghole) can also increase the inner diameter of the doghole.
(18)
(19) Said rod member 10 further comprises substantially straight and cylindrical upper section 13 and a substantially straight and tapered lower section 14; bent section 15 is disposed between said upper section 13 and said lower section 14. Said bent section 15 can form a bend transition between substantially straight upper section 13 and substantially straight lower section 14. In a preferred embodiment, said bent section 15 forms an angle of approximately 12 degrees from vertical. However, it is to be observed that said angle can be greater or lesser, depending on various design considerations including, without limitation, the thickness of a workbench top.
(20) In a preferred embodiment, upper section 13 has a substantially cylindrical shape with a substantially constant outer diameter. An elongated groove or channel 16 (only partially visible in
(21) A substantially planar support member 18 is disposed at or slightly below said bent section 15 of said rod member 10, and extends laterally outward from said rod member 10 (generally in opposing orientation from demilune surface 17). A non-abrasive cushioning (such as rubber or plastic) pad 19 is attached or otherwise disposed along the lower surface of planar support member 18. In a preferred embodiment, said support member 18 is fan shaped and does not completely encircle the outer surface of cylindrical rod 10; rather, outer circumferential surface 18a of planar support member 18 form an arc of approximately 180 degrees, with edges 18b of support member 18 oriented tangentially to rod 10.
(22) Support member 18 is beneficially shaped so as to not completely encircle cylindrical rod member 10, thereby leaving a segment (by way of illustration, 25-30 degree of the arc of circumference of the cylindrical rod 10)depicted as area 90 on
(23) Clamping member 20 is slidably disposed along the length of upper section 13 of central rod 10. Said clamping member 20 generally comprises a housing section 21, a lateral arm extension section 22, and a threaded bore 23 disposed at or near the distal or outer end of said arm extension section 22. Said housing 21 further comprises a central bore 24, while upper section 13 of cylindrical central rod 10 is slidably received in said bore 24. As such, it is to be observed that said clamping member 20 can move along the length of said upper section 13 of cylindrical central rod 10, and can be selectively secured in desired position(s) along said length of said upper section 13.
(24) In a preferred embodiment, said clamping member 20 can be selectively locked in place along upper section 13 of central rod 10 using at least one clutch plate 50. As depicted in
(25) A threaded bolt member 30 having an upper end 31 and a lower end 32 is threadedly disposed within said threaded bore 23 to form a vice member. A handle member 35 (such as, for example, a thumb screw) is disposed at or near said upper end 31, while a foot pad 34 is disposed at or near said lower end 32. Said foot pad 34 is at least partially constructed of non-abrasive material (such as, for example, plastic, rubber or other beneficial material), and is permitted to swivel about the longitudinal axis of said threaded bolt member 30.
(26) Although other configurations can be envisioned without departing from the scope of the present invention, in a preferred embodiment, said threaded bore 23 and threaded bolt member 30 have matching ACME (coarse) threads 33 that can engage with each other to selectively raise or lower bolt member 30 (and attached foot pad member 34) relative to said threaded bore 23 upon rotation of said bolt member within threaded bore 23. Said threaded bolt 30 travels in a direction that is generally parallel to the longitudinal axis of said rigid rod member 10. Said threads 33 can be either right-hand or left-hand threads depending on design or user preference.
(27)
(28) In a preferred embodiment, upper section 13 has a substantially cylindrical shape with a substantially constant outer diameter. Lower section 14 has a tapered diameter wherein the outer diameter of said lower section 14 reduces or gets smaller in the direction of lower end 12 of rod 10. In a preferred embodiment, said lower end 12 of said tapered lower section 14 of rod 10 has a semi-spherical and rounded bottom surface, as well as an upwardly-facing and substantially flat shoulder surface 17 having a demilune or substantially crescent shape.
(29) Substantially fan-shaped planar support member 18 is disposed at or slightly below said bent section 15 of said rod member 10, and extends laterally outward from said rod member 10, generally in opposing relationship to rod member 10 from upwardly-facing shoulder 17. Non-abrasive cushioning (such as rubber or plastic) pad 19 is attached or otherwise disposed along the lower surface of planar support member 18. Edges 18b of support member 18 are oriented tangentially to rod 10, such that support member 18 does not completely surround rod member 10; support member 18 is beneficially shaped so as to not completely encircle cylindrical rod member 10, thereby leaving section 90 (by way of illustration, 25-30 degree of the arc of circumference of the cylindrical rod 10) uncovered by said support member 18.
(30) Clamping member 20 comprises a housing section 21, a lateral arm extension section 22, and a threaded bore 23 disposed at or near the distal or outer end of said arm extension section 22. Said housing section 21 has a central bore 24 extending through said housing section 21 (best seen in
(31)
(32) Referring back to
(33) Said clamping member 20 can be selectively secured along the length of upper section 13 of central rod 10 by manually depressing said long tongue(s) 52 in order to overcome force exerted by said bias spring 40, and thereby releasing said at least one clutch plate 50 from a frictional bind or gripping force exerted against said central rod 10. With said gripping force relieved, said clamping member 20 (and, more specifically, housing 21 thereof) can then be selectively repositioned along the length of upper section 13 said central rod 10.
(34) Following such selective (re-)positioning, said clamping member 20 can then be secured in place along said upper section 13 by releasing said long tongue(s) 52, and permitting said spring 40 to again bias said at least one clutch plate 50 against central rod 10, thereby causing said clutch plate(s) 50 to reengage with said central rod 10. Put another way, depressing long tongue(s) 52 disengages the inner surfaces of clutch plate(s) 50 from the outer surface of upper section 13 of central rod 10, thereby allowing housing 20 (and all attached accessories) to slide along the longitudinal axis of central rod 10. Clutch plates 50 are reengaged with the central rod 10 by bias force from spring 40 when long tongue(s) 52 are released.
(35) Threaded bolt member 30 having an upper end 31 and a lower end 32 is threadedly disposed within said threaded bore 23. Handle member 35 is disposed at or near said upper end 31, while foot pad 34 is disposed at or near said lower end 32. Said foot pad 34 can be at least partially constructed of non-abrasive material (such as, for example, plastic, rubber or other beneficial material), can have a substantially flat lower surface 34a, and is permitted to swivel about the longitudinal axis of said threaded bolt member 30. A universal joint mechanism can be installed between said foot pad 34 and lower end 32 of threaded bolt member 30. Threaded bore 23 and threaded bolt member 30 have threads 33 that can engage with each other to selectively move bolt member 30 (and attached foot pad member 34) relative to said threaded bore 23 upon rotation of bolt member 30 about its longitudinal axis.
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(37) Work bench tops commonly have many dogholes 251. Although particular dimensions and configurations can vary, a doghole is usually in diameter and through-drilled in perpendicular orientation to upper surface 252 of workbench 250. A conventional doghole is usually just a plain hole without any additions, attachments or modifications. By contrast, in a preferred embodiment, the present invention can comprise a bushing 60, a washer 70, or combinations thereof; said bushing 60 and/or washer 70 can be permanently attached to a workbench 250 during initial fabrication, or retrofitted to an existing workbench.
(38) Bushing 60 can be fabricated of any strong durable material, preferably metal. In a preferred embodiment, said bushing 60 has an inner diameter (ID) that is the same as the ID of a corresponding doghole. By way of illustration, but not limitation, the wall of bushing 60 can preferably be thick or other desired thickness, while the outer diameter (OD) of bushing 60 is preferably approximately 1 or other desired thickness. Upper edge 61 of bushing 60 is beneficially level or flush with upper surface 252 of doghole 251. Further, bushing 60 is concentric with doghole 251, and can be secured in place with a chemical or other adhesive, such as epoxy glue or the like. Said bushing 60 acts to shield the inner surface of doghole 251 from erosive wear, thus insuring that said doghole 251 is not enlarged with use, while also distributing the forces generated with normal use over a greater area of said inner surface of doghole 251.
(39) Washer 70, which is also preferably metallic, has an ID that is the same as doghole 251, and an OD that is larger than said doghole 251. In a preferred embodiment, the ID of washer 70 is inch (to match the diameter of doghole 251 depicted in
(40)
(41) Referring back,
(42) Still referring to
(43) Clamping member 20 can be selectively positioned and secured in place at practically any desired vertical location along the length of upper section 13 using clutch plates 50. Specifically, long tongue(s) 52 of clutch plates(s) 50 can be depressed in order to overcome force exerted by bias spring 40, thereby releasing said at least one clutch plate 50 from a frictional bind or gripping force exerted against said central rod 10. With said gripping force relieved, said clamping member 20 can then be selectively repositioned along the length of upper section 13 of said central rod 10. After such selective (re-)positioning, said clamping member 20 can then be secured in place along said upper section 13 by releasing said long tongue(s) 52, and permitting said spring 40 to bias said at least one clutch plate 50, thereby causing said clutch plate(s) 50 to reengage with said central rod 10.
(44)
(45) Still referring to
(46) The aforementioned clamping process can be quickly and efficiently performed in a matter of seconds. A user is not required to deliver a blow to the top of the clamp assembly using a mallet or other heavy object to set or release the clamp assembly. Further, the user is not required to tighten a screw to increase friction or reach below a workbench top to fumble with a large threaded bolt in order to secure the clamp. A quick manipulation of the clamp assembly positions demilune surface 17 below washer 70. Thereafter, a quick adjustment of the vertical position of the clamp member 20 and a few twists of thumbscrew 35 anchors said demilune surface 17 against washer 70, and then applies needed force to secure workpiece 260. As such, clamping assembly 100 of the present invention can be quickly safely and efficiently deployed and removed, as well as tightened and loosened. Said clamping assembly 100 permits 360 degree rotational movement within doghole 251, thereby permitting the said clamping assembly to be used in virtually any radial direction relative to said doghole 251.
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(48) In the embodiment depicted in
(49)
(50) Still referring to
(51) It is to be observed that at least one alternative clutch plate 150, each having a forward protruding tooth 154 could also be used for this purpose. Said tooth (or teeth) 154 would be aligned vertically with teeth 26 disposed on the inner diameter of housing 21, and would also protrude into groove 16 in central rod 10, and would be disposed between the two housing teeth 26. In such a case, each tooth 154 would function in harmony with housing teeth 26; or tooth 154 could also replace the housing teeth 26 and function alone without diminishing the function of stabilizing housing 20 rotationally around central rod 10 and limiting the downward vertical movement of housing 20 along central rod 10.
(52) As stated earlier, the teeth and groove provided in the present invention insure that the clamping device rotates in the doghole as a unit. This, combined with the straight forward direction of the bend in the central rod, insures that the demilune surface 17 will always stay engaged below washer 70 during use. Referring to
(53) The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiments of the present invention are shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention. Dimensions and material selections are illustrative only, and are not intended to be, and should not be construed as, limiting in any manner.