APPARATUS FOR PROVIDING A COMPLETE TOOL

Abstract

An apparatus for provisioning, in particular automatically, a complete tool having a toolholder and a tool, in particular a drilling and/or milling tool. The apparatus has a spindle that can be driven in rotation by a driving device. The spindle has a holding device for holding a toolholder. A measuring device, in particular an optical measuring device, measures a complete tool, held on the spindle. A heating device in the region of the spindle heats a shrink-fit chuck of the toolholder held on the spindle. A cooling device, in particular a cooling device associated with the spindle, enables the spindle and/or the complete tool held on the spindle, to be cooled.

Claims

1. An apparatus for provisioning a complete tool with a toolholder and a tool, the apparatus comprising: a spindle to be driven in rotation by a driving device, said spindle having a holding device for holding the toolholder; a measuring device for measuring the complete tool held on said spindle; a heating device for heating a shrink-fit chuck of the toolholder held on said spindle; and a cooling device configured for cooling at least one of said spindle or the complete tool held on said spindle.

2. The apparatus according to claim 1, wherein the apparatus is configured for automatically providing a drilling and/or milling tool, said measuring device is an optical measuring device, and said cooling device is associated with said spindle.

3. The apparatus according to claim 1, wherein said cooling device comprises a cooling element associated with said spindle and configured to air-cool said spindle.

4. The apparatus according to claim 3, wherein said cooling element surrounds in a ring shape a spindle element of said spindle and/or an adapter element of said spindle, said adapter element being releasably connected to said spindle element and having a holding device, said cooling element surrounding in a ring shape a holding section of said spindle, said holding section having the holding device.

5. The apparatus according to claim 3, wherein said cooling element is a ring-shaped cooling element resting with an inner circumferential wall with surface contact against said spindle, and/or wherein said cooling element rests with at least one end wall with surface contact against said spindle.

6. The apparatus according to claim 3, wherein said cooling element has a ring-shaped or sleeve-shaped inner region and a plurality of cooling ribs that project outward from said inner region, and wherein said cooling ribs have a profile which is arc-shaped or partly rectilinear, in a plan view of said cooling element.

7. The apparatus according to claim 1, wherein said holding device of said spindle is configured to receive a machine tool interface of a toolholder, and said holding device of said spindle has a steep taper interface, a hollow shank taper interface, or a polygonal shank taper interface.

8. The apparatus according to claim 1, wherein said optical measuring device has at least one image acquisition device for acquiring images and/or film recordings of a complete tool held on said spindle, and/or wherein said measuring device has a signal link to a data transmission device for transmitting data of complete-tool dimensions acquired by said image acquisition device.

9. The apparatus according to claim 1, wherein said heating device has at least one coil element with an induction coil, for heating a shrink-fit chuck of the toolholder.

10. The apparatus according to claim 9, wherein said coil element is ring-shaped and configured for mounting on the toolholder.

11. The apparatus according to claim 1, wherein said cooling device has at least one cooling pot for cooling the complete tool, said cooling pot having an inner space configured to partially or completely receive the complete tool, and to contact the complete tool with a cooled inner wall of said cooling pot.

12. The apparatus according to claim 11, said cooling pot is a coolant-cooled cooling pot, the complete tool is received in the inner space in an upside down orientation, and the cooled inner wall comes into contact with a shrink-fit chuck section of the toolholder of the complete tool.

13. An apparatus for provisioning a complete tool with a toolholder and a tool, the apparatus comprising: a controllable movement device for picking up and moving an object; said movement device having a gripper for picking up an object being a toolholder; and said gripper of said movement device being configured for gripping or picking up an object being a rod-shaped tool.

14. The apparatus according to claim 13, wherein the tool is a drilling and/or milling tool, said movement device is a controllable robot arm, and said gripper is configured for picking up the toolholder at a gripper groove formed in said toolholder.

15. The apparatus according to claim 13, wherein said gripper is a multi-part element having a first gripper part and a second gripper part each having a toolholder gripping contour for picking up a toolholder and a tool gripping contour for picking up a tool, wherein said first and second gripper parts are held on a controllable actuator of said gripper, by way of which a spacing of said first and second gripper parts is adjustable, and wherein the toolholder and/or the tool is clamped by reducing a spacing between said first and second gripper parts.

16. The apparatus according to claim 15, wherein said toolholder gripping contour and said tool gripping contour are spaced apart from one another, and/or wherein said first and second gripper parts are formed in mirror symmetry with one another and/or are formed by mutually identical components.

17. The apparatus according to claim 13, wherein said movement device includes a sensor for detecting tool holders and/or complete tools situated in a defined proximity zone in a vicinity of said gripper.

18. A system for providing a complete tool with a toolholder and a tool, the system comprising: a shrinkage and measurement station having an apparatus according to claim 1; and a balancing station configured for checking a balance of a complete tool and/or for balancing a complete tool.

19. The system according to claim 18, further comprising a master computer connecting said shrinkage and measurement station and said balancing station in a network for data and/or signal transmission, and wherein complete tool dimensions determined by means of said measuring device are stored as data on an RFID chip of a measured complete tool and/or transmitted to a central data network.

20. A method for operating a system according to claim 18.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

[0038] FIG. 1 is a schematic view, in a plan illustration from above, of a system according to the invention for providing complete tools comprising toolholders and tools;

[0039] FIG. 2 is a perspective view of a shrinkage and measurement station of the system according to the invention;

[0040] FIG. 3 is a perspective view of a cooling device of the shrinkage and measurement station;

[0041] FIG. 4 is a perspective view of an adapter element of the shrinkage and measurement station;

[0042] FIG. 5 shows a ring-shaped cooling element of the adapter element in an illustration from above;

[0043] FIG. 6 is a sectional view of a section taken along the section plane A-A in FIG. 4; and

[0044] FIG. 7 is a perspective view of a gripper of a robot arm of the system according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0045] Referring now to the figures of the drawing in detail and first, in particular, to FIG. 1 thereof, there is shown a system 1 according to the invention for the automated provision or production of complete tools 3 comprising toolholders 5 and tools 7. The system 1 comprises a mobile tool carriage 9, which is loaded with a plurality of toolholders 5 and a plurality of tools 7, which are here designed as milling tools by way of example. The tool carriage 9 is arranged in the vicinity of a controllable movement device, which is here designed as a robot arm 11 by way of example, by means of which the toolholders 5 and the tools 7 can be moved within the system 1. In this case, the tool carriage 9 is situated in the gripping range of a gripper 13 of the robot arm 11. As an alternative to the tool carriage 9, the system 1 could have a high-bay rack, for example. Feeding could furthermore also be performed by means of a chain magazine or wheeled magazine for toolholders 5, for example. Feeding by means of a continuous conveyor belt would likewise be possible.

[0046] Here, the robot arm 11 is designed in such a way that the position of the gripper 13 can be changed by translation along three perpendicular axes (x, y, z) and the orientation or alignment of the gripper 13 can be changed by rotation around three perpendicular axes.

[0047] The gripper 13 is shown in an enlarged illustration in FIG. 7. By means of the gripper 13, both the toolholders 5 and the tools 7 can be picked up. According to FIG. 7, the gripper 13 is of multipart design, wherein the gripper 13 has a first gripper part 15 and a second gripper part 17. Each gripper part 15, 17 has a toolholder gripping contour 19, which is formed by a recess and, in this case, by way of example, is arc-shaped, for gripping a toolholder 5, and a tool gripping contour 21, likewise formed by a recess, for gripping a tool 7. The gripper parts 15, 17 are held on a controllable actuator 23 of the gripper 13, which is here operated pneumatically by way of example, by means of which a spacing of the gripper parts 15, 17 can be adjusted. By reducing the spacing of the gripper parts 15, 17, the toolholders 5 and the tools 7 can be clamped between the gripper parts 15, 17 and picked up thereby.

[0048] To grip a toolholder 5, each gripper part 15, 17 furthermore has an inward-projecting web 25 in the form of a ring segment, by means of which the respective gripper part 15, 17 can engage in an encircling gripper groove 27 (FIG. 3) in the respective toolholder 5.

[0049] As is furthermore shown in FIG. 7, the gripper 13 furthermore has a sensor 29. By means of the sensor 29, it is possible to determine whether there is a complete tool 3 or a toolholder 5 in the vicinity of the gripper 13. Hereby way of examplethe sensor 29 is formed by an ultra-sonic sensor. Moreover, the gripper 13 also has sensors 31, 33. In this case, sensor 31 is associated with the toolholder gripping contour 19 of a gripper part, while sensor 33 is associated with the tool gripping contour 21 of a gripper part. Here, sensor 33 can be used to determine whether a tool 7 is currently clamped or has been picked up on the gripper 13. By means of sensor 31 it is possible to determine whether a toolholder 5 is currently clamped on the gripper 13. Hereby way of examplethe sensors 31, 33 are formed by inductive sensors. Moreover, each of the sensors 31, 33, which are pinshaped in this case, is arranged in a recess in the gripper part 15 and held in the recess by means of a clamping screw 35, 37.

[0050] According to FIG. 7, each gripper part 15, 17 is here formed by two interconnected plate bodies 39, 41. In this case, the plate bodies 39, 41 of the respective gripper part 15, 17 are connected to one another by means of a plurality of connecting elements 42, hereby way of exampleconnecting screws. In this case, the toolholder gripping contour 19 and the tool gripping contour 21 are formed on the plate body 39 of the respective gripper part 15, 17. Recesses, hereby way of examplebores, are provided in the plate body 41 of the respective gripper part 15, 17 to connect the gripper parts 15, 17 to the actuator 23. Furthermore, the plate bodies 41 of the gripper parts 15, 17 are of identical design or configuration here. More-over, the gripper parts 15, 17 are of substantially mirror-symmetrical design with respect to one another.

[0051] As is furthermore shown in FIG. 1, the system 1 also has a controllable shrinkage and measuring station 43. The shrinkage and measurement station 43 is likewise arranged in the gripping range of the gripper 13 of the robot arm 11. According to FIG. 2, the shrinkage and measurement station 43 has a spindle 45, which can be driven in rotation by means of a driving device. The spindle 45 has a holding device 47 (FIG. 6) for holding a toolholder 5 or a complete tool 3. Hereby way of examplethe holding device 47 is formed by an HSK inter-face. Moreover, the shrinkage and measurement station 43 also has a measuring device 49, hereby way of examplean optical measuring device, arranged in the region of the spindle 45 for the purpose of measuring a complete tool 3 held on the spindle 45. By means of the measuring device 49, it is possible in this case to determine the length of a complete tool 3 and the diameter of a tool 7 of the complete tool 3, for example. In this case, the spindle 45 can be rotated axially with the complete tool 3 held thereon during the measurement of a complete tool 3.

[0052] Here, the optical measuring device 49 has a camera 51 as an image acquisition device for acquiring images and/or film recordings of a complete tool 3 held on the spindle 45. Moreover, the measuring device 49 also has a signal link to a screen 53 for displaying the camera recordings. The measuring device 49 furthermore has a signal link to a data transmission de-vice (not shown here) for the wireless transmission as data of complete-tool dimensions determined to an RFID chip of a toolholder 5.

[0053] As is furthermore shown in FIG. 2, the shrinkage and measurement station 43 also has a heating device, arranged in the region of the spindle 45, for heating the shrink-fit chuck of a toolholder 5 held on the spindle 45. Here, the heating device has a ring-shaped coil element 55, which has an induction coil and can be mounted on a toolholder 5, for the inductive heating of a shrink-fit chuck.

[0054] The construction of the spindle 45 is now explained in greater detail with reference to FIGS. 4 to 6. In FIG. 6, a complete tool 3 is held on the spindle 45. The spindle 45 has a spindle element 57, indicated by dashed lines in FIG. 6, and an adapter element 59 fixed releasably on the spindle element 57. On the adapter element 59, the holding device 47 is designed to hold a toolholder 5. The spindle element 57 is held in an axially rotatable manner in a spindle holder 61 of the shrinkage and measurement station 43. In an alternative embodiment of the spindle, the holding device 47 could also be provided on the spindle element itself, and therefore the adapter element 59 is then no longer needed here.

[0055] As is furthermore apparent from FIG. 6, the spindle 45 is assigned a ring-shaped cooling element 63, by means of which the spindle 45 is air-cooled. In this way, the heat input into the spindle 45 is effectively reduced, thereby making it possible to measure complete tools 3 held on the spindle 45 with an increased measurement accuracy. If a heated complete tool 3 is held on the spindle 45, this is also cooled by means of the cooling element 63.

[0056] Here, the cooling element 63 surrounds in a ring shape the adapter element 59 of the spindle 45. More specifically, the cooling element 63 in this case surrounds in a ring shape a holding section 65 of the adapter element 59, said holding section having the holding device 47. In this case, the ring-shaped cooling element 63 rests both by an inner circumferential wall 67 and by an end wall 69 in surface contact against the adapter element 59 of the spindle 45. In an alternative embodiment of the spindle, the cooling element 63 could also surround in a ring shape the spindle element 57.

[0057] The cooling element 63 here furthermore has a sleeve-shaped inner region 71 and a plurality of cooling ribs 73 projecting outward from the inner region 71 (FIG. 5). In this case, each cooling rib 73 has an inner region with a single rectilinear cooling rib web, which branches outward into two rectilinear cooling rib webs. As an alternative, it would also be possible, for example, to provide cooling ribs that have a single cooling rib web extending continuously in an arc.

[0058] As is furthermore shown in FIG. 2, the shrinkage and measurement station 43 also has a cooling device 75 for cooling measured complete tools 3. Here, the cooling device 75 has a plurality of cooling pots 77 arranged in series, wherein one complete tool 3 can be cooled by means of each cooling pot 77. For this purpose, a complete tool 3 can be arranged partially in an interior space of a cooling pot 77 in an upside down orientation, i.e. with the clamped tool 7 first, and brought into surface contact by means of a shrink-fit chuck section 79 (FIG. 6) of the toolholder 5 with a cooled inner wall 81 of the cooling pot 77. Here, the cooling pots 77 have a liquid cooling system. To secure the cooling pots 77 on the shrinkage and measurement station 43, each cooling pot 77 has an outward-projecting annular flange 82 having continuous apertures, through which connecting elements, hereby way of exampleconnecting screws, are passed. Here, moreover, each cooling pot 77 is open on the underside.

[0059] As is furthermore shown in FIG. 1, the system 1 also has a controllable balancing station 83, by means of which the balance of a measured and cooled complete tool 3 can be checked. Optionally, the balancing station 83 could also be designed in such a way that a complete tool 3 can be balanced by means of said station. Moreover, the system 1 has a mobile tool carriage 85, which can be loaded with checked complete tools 3. As an alternative to the tool carriage 85, the system 1 could also have a high-bay storage system. The balancing station 83 and the tool carriage 85 are likewise arranged in the gripping range of the gripper 13 of the robot arm 11. The system 1 furthermore also has a control station 87, by means of which the robot arm 11, the shrinkage and measurement station 43 and the balancing station 83 are controlled, thus enabling the system 1 to be operated in an automated manner. In this case, all the controllable devices of the system 1 are networked in modular fashion via a master computer of the control station 87 in terms of data and/or signal transmission.

[0060] Illustrative automated operation of the system 1 and a method for operating the system 1 will now be explained in greater detail below:

[0061] In the initial situation, the tool carriage 9 is loaded with toolholders 5 and tools 7. First of all, a toolholder 5 is picked up from the tool carriage 9 by means of the robot arm 11. By means of a cleaning device, e.g. a brush, associated with the tool carriage 9 for example, a receiving hole of the toolholder 5 picked up is cleaned. In a similar way, the interface region of the spindle can also be cleaned at regular intervals by means of a wiping device, e.g. a wiping device that can be gripped by means of the robot arm 11. The toolholder 5 is then inserted into the HSK interface of the spindle 45 by means of the robot arm 11. The HSK interface of the spindle 45 is then closed, with the result that the toolholder 5 is held firmly on the spindle 45. Finally, the toolholder 5 is identified by an RFID chip attached to the toolholder 5, and the relevant program for shrink-fitting a tool 7 is called.

[0062] A tool 7 is then picked up from the tool carriage 9 by means of the robot arm 11. The tool 7 picked up has a readable code, e.g. a QR code, barcode or data matrix code, which is read with a reading device mounted, for example, on the robot arm 11. After the code has been identified and checked, the toolholder 5 is heated by means of the heating device 53, and the tool 5 is inserted into the toolholder 7 by means of the robot arm 11. Finally, the tool 5 is then shrunk into the toolholder 7 and, in the process, a desired Z dimension or length dimension of the complete tool 3 is set by means of the robot arm 11 and the measuring device 49. As an alternative to setting by means of the robot arm 11, it would also be possible, for example, for the Z dimension of the complete tool 3 to be set by means of a stop element or stop mandrel, which is mounted on the spindle 45 and can be extended from the spindle 45, as a stop for a tool 7 inserted into a toolholder 5.

[0063] The complete tool 3 is then removed from the spindle 45 and inserted for cooling into one of the cooling pots 77 by means of the robot arm 11 until the complete tool 3 reaches the desired temperature, e.g. room temperature. In this case, the temperature of the complete tool 3 is measured by means of a temperature sensor of the respective cooling pot 77. The cooled complete tool 3 is then removed from the cooling pot 77 by means of the robot arm 11 and inserted into the balancing station 83 to check the balance. The spindle of the balancing station 83 can also be cleaned at regular intervals by means of a wiping device, e.g. one that can be gripped by the robot arm 11. After this check, the complete tool 3 is removed from the balancing station 83 by means of the robot arm 11. Before the measurement of the cutting edges of the complete tool 3, the cutting edges are cleaned of dust and other adhesions, e.g. by dipping the cutting edge region of a complete tool 3 into a cleaning bath or by dabbing with an adhesive compound. The complete tool 3 is then inserted into the HSK interface of the spindle 45. The HSK interface of the spindle 45 is then closed, with the result that the tool-holder 5 is held firmly on the spindle 45. Finally, the complete tool 3 is re-identified by the RFID chip attached to the toolholder 5, and the relevant program for measuring the complete tool 3 is then called. The complete tool 3 is then measured by means of the measuring device 49. During this process, the complete tool 3 is rotated axially by means of the spindle 45. After measurement, the complete tool 3 is removed from the spindle 45 and placed on the tool carriage 85 by means of the robot arm 11. If the balance of the complete tool 3 is inadequate, it can be additionally balanced manually by a worker.

[0064] In an alternative mode of operation, the system 1 may also be used to shrink tools 7 out of toolholders 5.

[0065] The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention: [0066] 1 system [0067] 3 complete tool [0068] 5 toolholder [0069] 7 tool [0070] 9 tool carriage [0071] 11 robot arm [0072] 13 gripper [0073] 15 gripper part [0074] 17 gripper part [0075] 19 toolholder gripping contour [0076] 21 tool gripping contour [0077] 23 actuator [0078] 25 web [0079] 27 gripper groove [0080] 29 sensor [0081] 31 sensor [0082] 33 sensor [0083] 35 clamping screw [0084] 37 clamping screw [0085] 39 plate body [0086] 41 plate body [0087] 43 shrinkage and measurement station [0088] 45 spindle [0089] 47 holding device [0090] 49 measuring device [0091] 51 camera [0092] 53 screen [0093] 55 coil element [0094] 57 spindle element [0095] 59 adapter element [0096] 61 spindle holder [0097] 63 cooling element [0098] 65 holding section [0099] 67 circumferential wall [0100] 69 end wall [0101] 71 inner region [0102] 73 cooling rib [0103] 75 cooling device [0104] 77 cooling pot [0105] 79 shrink-fit chuck section [0106] 81 inner wall [0107] 83 balancing station [0108] 85 tool carriage [0109] 87 control station [0110] 42 connecting element [0111] 82 annular flange