Liquid pressure rotary machine
10920757 ยท 2021-02-16
Assignee
Inventors
Cpc classification
F04B1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/2085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A liquid pressure rotary machine in which a rotation delay of a retainer with respect to a cylinder block is reduced and contact of pistons placed between the retainer and the cylinder block with peripheral members is suppressed is provided. A piston pump includes a rotation shaft, a cylinder block, piston heads, piston rods, a retainer, a swash plate, and a tilt adjustment mechanism. When the tilt adjustment mechanism swings the swash plate, a discharge amount of the piston pump becomes variable. The retainer to be rotated together with the piston heads and the piston rods is supported by a retainer bushing provided in the rotation shaft. By engaging ball pins of the retainer bushing with spherical surface pin grooves of the retainer, the retainer and the retainer bushing are integrally rotatable about the center axis of the rotation shaft and the retainer is swung about the spherical surface center.
Claims
1. A variable capacity type liquid pressure rotary machine comprising: a housing; a rotation shaft rotatably and axially supported by the housing; a cylinder block including plural cylinders arranged and spaced from each other about the rotation shaft, the cylinder block to be rotated about a center axis of the rotation shaft integrally with the rotation shaft; plural pistons respectively housed in the plural cylinders of the cylinder block, the pistons performing reciprocating motion in accordance with rotation of the cylinder block along an axial direction of the cylinder block; a retainer bushing including a bushing outer peripheral surface having a spherical surface shape projected radially outward in relation to the rotation shaft, the retainer bushing being supported on the rotation shaft so as to be rotatable about the center axis together with the rotation shaft; a retainer including a retainer inner peripheral surface which is formed in a recessed spherical surface shape arranged to oppose the bushing outer peripheral surface, the retainer being supported by the retainer bushing so as to be swingable about an orthogonal axis which is orthogonal to the center axis of the rotation shaft; plural piston rods arranged to extend in the axial direction, the piston rods respectively connect the plural pistons and the retainer and rotate the retainer about the center axis in conjunction with rotation of the cylinder block about the center axis; a swash plate arranged to oppose the retainer on an axially opposite side to the cylinder block, the swash plate being supported by the housing so as to be swingable about the orthogonal axis; a thrust placed between the swash plate and the retainer in an axial direction, the thrust bearing that supports the retainer in such a manner that the retainer is rotatable about the center axis with respect to the swash plate; and a tilt adjustment mechanism that, by swinging the swash plate about the orthogonal axis, swings the retainer about the orthogonal axis through the thrust bearing while relatively displacing the retainer inner peripheral surface relative to the bushing outer peripheral surface, and adjusts an axially moving amount of the pistons, wherein the retainer bushing has at least one projecting portion projecting radially outward from the bushing outer peripheral surface and having a leading end portion in a radially outward direction formed in a spherical surface shape, at least one groove portion extending along a direction in which the retainer is swung about the orthogonal axis is formed on the retainer inner peripheral surface of the retainer, and by engaging the at least one projecting portion with the at least one groove portion, the retainer and the retainer bushing are integrally rotatable about the center axis, and by moving the at least one projecting portion in the at least one groove portion, the retainer is swingable about the orthogonal axis.
2. The liquid pressure rotary machine according to claim 1, wherein the at least one projecting portion includes plural projecting portions arranged and spaced from each other along a rotation direction of the rotation shaft, and the at least one groove portion includes plural groove portions arranged and spaced from each other along the rotation direction.
3. The liquid pressure rotary machine according to claim 2, wherein the plural groove portions are formed in a recessed circular shape when seen in a section orthogonal to the center axis, and a curvature of the circular shape of the plural groove portions is set to be the same as a curvature of the spherical surface shape of the leading end portions of the plural projecting portions.
4. The liquid pressure rotary machine according to claim 2, wherein the retainer has an even number of the projecting portions arranged about the center axis at equal intervals, and the retainer inner peripheral surface is formed with the same number of the groove portions as the plural projecting portions, the groove portions being arranged about the center axis at equal intervals.
5. The liquid pressure rotary machine according to claim 4, wherein in the cylinder block, an odd number of the pistons are arranged about the center axis at equal intervals, and the same number of the piston rods as the pistons are provided in the cylinder block, the piston rods being arranged about the center axis at equal intervals.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(13) The variable capacity type piston pump 1 according to the present embodiment functions as a hydraulic pump that discharges working oil by being connected to a drive portion 100 such as an engine. The piston pump 1 includes a housing 10, the rotation shaft 11, the cylinder block 12, the plural piston heads 13 (pistons), and the piston rods 14. Further, the piston pump 1 includes the retainer 15, the swash plate 16, a tilt adjustment mechanism 17, a thrust bearing 18, and a swash plate receiving portion 19 (swash plate supporting portion).
(14) The housing 10 functions as a casing that supports members of the piston pump 1. The rotation shaft 11 is rotatably and axially supported by the housing 10. The rotation shaft 11 is coupled to the drive portion 100, and rotated in the arrow direction of
(15) In a substantially center portion in the left and right direction of the rotation shaft 11, the retainer bushing 11A is provided. The retainer bushing 11A is a cylindrical member whose outer peripheral surface (retainer bushing spherical surface portion 11B) (
(16) With reference to
(17) In the present embodiment, the plural ball pins 11C are formed by even numbers of the ball pins 11C arranged about the center axis of the rotation shaft 11 at equal intervals, in detail, six ball pins 11C (
(18) The cylinder block 12 is a substantially cylindrical unit arranged around the rotation shaft 11. The cylinder block 12 is engaged with the rotation shaft 11 by a spline 11S. As a result, the cylinder block 12 is rotated about the center axis of the rotation shaft 11 integrally with the rotation shaft 11. A bushing 22 is inserted between the rotation shaft 11 and an inner peripheral surface of the cylinder block 12 on the left side of the spline 11S. The bushing 22 has a function of absorbing swing of the cylinder block 12 generated by backlash of the spline 11S at the time of rotating the cylinder block 12.
(19) The cylinder block 12 includes plural cylinders 12S arranged and spaced from each other about the rotation shaft 11. The cylinders 12S are cylindrical space portions extending in the left and right direction. In the present embodiment, nine cylinders 12S are provided about the rotation shaft 11 at equal intervals. A control opening 12T (see
(20) The piston heads 13 are respectively housed in the plural cylinders 12S of the cylinder block 12. In accordance with rotation of the cylinder block 12, the piston heads 13 are rotated about the center axis of the rotation shaft 11 together with the cylinder block 12 while making reciprocating motion along the axial direction (left and right direction) in the cylinders 12S. In accordance with the reciprocating motion of the piston heads 13, the volume of the cylinders 12S is changed, and the working oil is suctioned and discharged.
(21) The plural piston rods 14 are arranged to extend in the axial direction (left and right direction) of the rotation shaft 11, and respectively connect the plural piston heads 13 and the retainer 15. As a result, the piston rods 14 have a function of rotating the retainer 15 about the center axis in conjunction with rotation of the plural piston heads 13 about the center axis. Each of the piston rods 14 is a rod member formed in a substantially columnar shape. In more detail, the piston rod 14 includes a head side end portion 141 (one end side) and a retainer side end portion 142 (the other end side). An oil groove 143 extending in the left and right direction is formed inside the piston head 13 and the piston rod 14. The oil groove 143 feeds part of the working oil in the cylinder 12S between the retainer side end portion 142 and the retainer 15. As a result, when the rotation shaft 11 is rotated in accordance with actions of the piston pump 1, galling of the piston heads 13, the piston rods 14, and the retainer 15 is prevented.
(22) The head side end portion 141 is formed in a spherical shape, and coupled to a semi-spherical (spherical surface-shaped) piston head supporting portion 13S (
(23) Similarly, the retainer side end portion 142 is formed in a spherical shape, and fitted in and coupled to a semi-spherical (spherical surface-shaped) retainer supporting portion 15D (
(24) The retainer 15 is arranged to oppose the cylinder block 12 in the axial direction of the rotation shaft 11. The retainer 15 is a ring-shaped member whose inner peripheral surface (retainer spherical surface portion 15A) is formed in a predetermined spherical surface shape. The retainer spherical surface portion 15A of the retainer 15 is arranged to oppose the retainer bushing spherical surface portion 11B of the retainer bushing 11A, and slidably fitted to the retainer bushing spherical surface portion 11B. The retainer 15 is supported by the retainer bushing 11A so as to be swingable about the axis extending in the direction orthogonal to the rotation shaft 11 (in the direction crossing the rotation shaft 11 and being orthogonal to the paper plane of
(25) With reference to
(26) The retainer spherical surface portion 15A is an inner peripheral surface of the retainer 15 continuously extending along and around the center axis of the rotation shaft 11. The retainer spherical surface portion 15A is formed in a recessed shape toward the radially outside in the rotation of the rotation shaft 11, and in a spherical surface shape having the first curvature which is the same as the retainer bushing spherical surface portion 11B. The retainer 15 is swung leftward and rightward with the spherical surface center SC of
(27) The plural spherical surface pin grooves 15S are formed by the same numbers of the spherical surface pin grooves 15S as the plural ball pins 11C, the spherical surface pin grooves being arranged about the center axis of the rotation shaft 11 at equal intervals (
(28) In the present embodiment, by respectively engaging the plural ball pins 11C with the plural spherical surface pin grooves 15S, the retainer 15 and the retainer bushing 11A are integrally rotatable about the center axis of the rotation shaft 11, and by relatively moving the plural ball pins 11C in the plural spherical surface pin grooves 15S, the retainer 15 is swingable about the spherical surface center SC. In
(29) The sliding portion 15B is formed by a left side surface of the retainer 15, and arranged to oppose the thrust bearing 18. When the retainer 15 is rotated together with the rotation shaft 11, the sliding portion 15B slides with respect to the thrust bearing 18. The swash plate opposing portion 15C corresponds to an outer peripheral surface of the retainer 15 arranged on the radially outside of the retainer spherical surface portion 15A.
(30) The swash plate 16 is swingably supported in the housing 10. In particular, the swash plate 16 is arranged to oppose the retainer 15 on the axially opposite side to the cylinder block 12. The swash plate 16 is swung by the tilt adjustment mechanism 17. The swash plate 16 is formed in a substantially semi-spherical shape arranged around the rotation shaft 11 so as to oppose the retainer 15, and includes a swash plate adjusting portion 161 provided to extend from an upper end portion of the substantially semi-spherical shape. The swash plate adjusting portion 161 is moved leftward and rightward by the tilt adjustment mechanism 17. As a result, the swash plate 16 is swung leftward and rightward with the spherical surface center SC of
(31) The thrust bearing 18 is fixed to the bearing fixing portion 162. The bearing fixing portion 162 is a ring-shaped wall surface extending in the direction orthogonal to the axial direction of the rotation shaft 11. The swash plate spherical surface portion 163 is arranged on the left side of the bearing fixing portion 162, in other words, on the axially opposite side to the bearing fixing portion 162. The swash plate spherical surface portion 163 is formed by part of a spherical surface on the spherical surface center SC concentric to the retainer bushing spherical surface portion 11B. A spherical surface shape of the swash plate spherical surface portion 163 has a second curvature which is smaller than the first curvature of the retainer bushing spherical surface portion 11B. In other words, with reference to
(32) The retainer opposing portion 164 is an inner peripheral surface of the swash plate 16 arranged to oppose the swash plate opposing portion 15C of the retainer 15 in the radial direction. Although not shown in detail in
(33) The tilt adjustment mechanism 17 is arranged on the upper side of the cylinder block 12. In the tilt adjustment mechanism 17, by swinging the swash plate 16 leftward and rightward about the spherical surface center SC of
(34) The tilt adjustment mechanism 17 includes a swash plate supporting portion 171, a first tilt adjusting portion 172, and a second tilt adjusting portion 173. The swash plate supporting portion 171 is fitted into a recessed portion formed in an upper end portion of the swash plate adjusting portion 161. By drive force transmitted to the swash plate supporting portion 171, the swash plate adjusting portion 161 is swung leftward and rightward. The first tilt adjusting portion 172 biases the swash plate adjusting portion 161 from the right side. Similarly, the second tilt adjusting portion 173 biases the swash plate adjusting portion 161 from the left side. The first tilt adjusting portion 172 and the second tilt adjusting portion 173 have the same structures. Thus, hereinafter, the structure of the first tilt adjusting portion 172 will be described as an example.
(35) The first tilt adjusting portion 172 includes a tilt piston 174, an adjustment housing 175, a shaft 176, a tilt piston spring 178, and a fixing portion 179. The adjustment housing 175 supports the members of the first tilt adjusting portion 172. The tilt piston 174 is slidingly movable in the left and right direction inside the adjustment housing 175. A leading end portion (left end portion) of the tilt piston 174 is abutted with the swash plate adjusting portion 161 of the swash plate 16. The shaft 176 is a shaft portion extending inside the adjustment housing 175. A right end portion of the adjustment housing 175 is fixed to the shaft 176 by the nut-shaped fixing portion 179. The tilt piston spring 178 formed by a coil spring is arranged between an inner peripheral portion of the tilt piston 174 and the adjustment housing 175. By bias force of the tilt piston spring 178, the tilt piston 174 biases the swash plate adjusting portion 161 leftward. O rings 175A and 177A that prevent leakage of oil are respectively arranged inside the adjustment housing 175 and in an outer peripheral portion of a tilt stopper 177. A structure of the tilt adjustment mechanism 17 is not limited to the above description as long as the swash plate 16 is swung leftward and rightward about the spherical surface center SC of
(36) The thrust bearing 18 is placed between the swash plate 16 and the retainer 15 in the axial direction of the rotation shaft 11. In detail, the thrust bearing 18 is arranged between the bearing fixing portion 162 of the swash plate 16 and the sliding portion 15B of the retainer 15. The thrust bearing 18 supports the retainer 15 in such a manner that the retainer 15 is rotatable about the center axis of the rotation shaft 11 with respect to the swash plate 16.
(37) The swash plate receiving portion 19 (
(38) Further, the piston pump 1 includes a block supporting portion 26 and a block bias spring 27 (
(39) In a case where tilt of the piston pump 1 is adjusted, the swash plate adjusting portion 161 is moved from the state shown in
(40) In the present embodiment, as described above, the nine cylinders 12S and the nine piston heads 13 are arranged in the cylinder block 12. In such a way, the numbers of the piston heads 13 and the cylinders 12S arranged about the center axis of the rotation shaft 11 at equal intervals are odd numbers, and the same numbers (odd numbers) of the piston rods 14 as the piston heads 13 are provided. Thus, pulsation of oil pressure occurring at the time of driving and rotating the cylinder block 12 is reduced. In other words, in a case where the numbers of the cylinders 12S and the piston heads 13 are even numbers, pulsations of the oil pressure of the cylinders 12S arranged symmetrically to each other in the radial direction are resonated with each other, and hence increased.
(41) With reference to
(42) Meanwhile, with reference to
(43) Even in such a case, in the present embodiment, the retainer 15 is supported by the retainer bushing 11A fitted to the rotation shaft 11. The retainer bushing 11A has the plural ball pins 11C, and the plural spherical surface pin grooves 15S are formed in the retainer 15. By respectively engaging the plural ball pins 11C with the plural spherical surface pin grooves 15S, the retainer 15 and the retainer bushing 11A are integrally rotatable about the center axis of the rotation shaft 11, and by relatively moving the plural ball pins 11C in the plural spherical surface pin grooves 15S, the retainer 15 is swingable about the spherical surface center SC (axis). Therefore, when the rotation shaft 11 is rotated, the rotation shaft 11, the retainer 15, and the retainer bushing 11A are integrally rotated about the center axis of the rotation shaft 11, while the cylinder block 12 is rotated integrally with the rotation shaft 11. Therefore, a rotation phase of the rotation shaft 11 is substantially matched with a rotation phase of the retainer 15. Thus, it is possible to reduce a rotation delay of the retainer 15 with respect to the cylinder block 12. As a result, abnormal tilt of the piston rods 14 is suppressed, and contact of the piston heads 13 and the piston rods 14 placed between the cylinder block 12 and the retainer 15 with peripheral members such as the retainer 15 and the cylinder block 12 is suppressed. As a result, it is possible to improve durability of the piston pump 1. Further, in the present embodiment, since the rotation shaft 11 can stably hold rotation of the plural piston heads 13, the whirling motions of the piston heads 13 are suppressed. Since a predetermined gap is formed between the swash plate opposing portion 15C of the retainer 15 and the retainer opposing portion 164 of the swash plate 16, compelling force is not applied to the retainer 15 from the radially outside. Therefore, freedom of the retainer 15 is ensured, and the whirling motions of the piston heads 13 are more easily absorbed.
(44) In the present embodiment, since the retainer spherical surface portion 15A of the retainer 15 and the retainer bushing spherical surface portion 11B of the retainer bushing 11A are formed in a spherical surface shape having the same first curvature, the retainer 15 can be easily turned along the retainer bussing 11A at the time of adjusting the tilt. Further, the swash plate receiving portion 19 is formed in a spherical surface shape concentric to the spherical surface shape of the retainer bushing spherical surface portion 11B when seen in a section of
(45) In the present embodiment, as shown in
(46) Further, in the present embodiment, the retainer 15 and the swash plate 16 are connected to each other by the thrust bearing 18. Therefore, in comparison to other liquid pressure rotary machine in which members are brought into contact with each other through no bearings, it is possible to reduce sliding resistance occurring at the time of rotation. In the present embodiment, the reciprocating piston heads 13 and the swash plate 16 are not in direct contact with each other. Therefore, it is possible to set a low leakage amount of the working oil supplied to a sliding part in the piston pump 1 as a lubricant, and it is possible to improve the volumetric efficiency of the piston pump 1 (liquid pressure rotary machine). In the present embodiment, the retainer 15 is supported by the retainer bushing 11A and a predetermined gap is formed between the swash plate opposing portion 15C of the retainer 15 and the retainer opposing portion 164 of the swash plate 16. Therefore, in comparison to a case where a radial bearing is arranged between the retainer 15 and the swash plate 16, radial size of the piston pump 1 can be set compactly.
(47) Further, in the present embodiment, as shown in
(48) Further, in the present embodiment, when seen in the section orthogonal to the center axis of the rotation shaft 11 (
(49) In the present embodiment, the plural ball pins 11C are formed by even numbers of the ball pins 11C arranged about the center axis of the rotation shaft 11 at equal intervals, and the plural spherical surface pin grooves 15S are formed by the same numbers of the spherical surface pin grooves 15S as the plural ball pins 11C, the spherical surface pin grooves being arranged about the center axis at equal intervals. In this case, since the retainer 15 is stably supported by the retainer bushing 11A, it is possible to stably realize the swing of the retainer 15 about the spherical surface center SC and rotation of the retainer 15 about the rotation shaft 11. Arrangement and the numbers of the ball pins 11C and the spherical surface pin grooves 15S are not limited to the above description. For example, the numbers of the ball pins 11C and the spherical surface pin grooves 15S may respectively be even numbers. In a case where the piston pump 1 is used at a low load, at least one ball pin 11C and one spherical surface pin groove 15S may be arranged. By providing the plural ball pins 11C and the plural spherical surface pin grooves 15S, it is possible to stably and substantially match the rotation phase of the rotation shaft 11 with the rotation phase of the retainer 15.
(50) Further, in the present embodiment, the plural piston heads 13 are formed by odd numbers of the piston heads 13 arranged about the center axis of the rotation shaft 11 at equal intervals, and the plural piston rods 14 are formed by the same numbers of the piston rods 14 as the piston heads 13, the piston rods being arranged about the center axis at equal intervals. With such a configuration, it is possible to reduce the pulsation of the oil pressure occurring at the time of driving and rotating the cylinder block 12. However, arrangement and the numbers of the piston heads 13 and the piston rods 14 are not limited to the above description. In a case where the pulsation of the oil pressure is not excessive or in a case where the pulsation of the oil pressure can be solved by structures other than the arrangement and the numbers of the piston heads 13 and the piston rods 14, the numbers of the piston heads 13 and the piston rods 14 may respectively be even numbers.
(51) The piston pump 1 (liquid pressure rotary machine) according to the embodiment of the present invention is described above. The present invention is not limited to these modes. As a liquid pressure rotary machine according to the present invention, modified embodiments as described below are available.
(52) (1) In the above embodiment, the piston pump 1 is described as the variable capacity type liquid pressure rotary machine. However, the present invention is not limited to this.
(53) (2) In the above embodiment, the mode in which the head side end portion 141 and the retainer side end portion 142 of the piston rod 14 are formed in a spherical surface shape is described. However, the present invention is not limited to this. The head side end portion 141 and the retainer side end portion 142 may be formed in an arc shape when seen in a section along the axial direction of the rotation shaft 11 as shown in
(54) (3) In the above embodiment, the mode in which the retainer bushing 11A is formed in a continuous spherical surface shape along the rotation direction of the rotation shaft 11 is described. However, the present invention is not limited to this. As long as the retainer bushing 11A can swingably support the retainer 15, part of the spherical surface shape may be non-continuously arranged at intervals along the rotation direction.