Self-adjusting bottom bar for a retractable screen
10934772 ยท 2021-03-02
Assignee
Inventors
- Jeffery L. Healam (Tucson, AZ, US)
- J. Martin Ackerman (Tucson, AZ, US)
- Don Zimprich (Tucson, AZ, US)
- Christophe R. Trafton (Tucson, AZ, US)
Cpc classification
E06B9/42
FIXED CONSTRUCTIONS
International classification
Abstract
A self-adjusting retractable screen with an adjustable bottom bar assembly is disclosed herein. The adjustable bar assembly comprises a bottom bar assembly, an adjustable arm assembly, and a pivot assembly. The adjustable arm assembly is pivotally engaged with the bottom bar assembly via the pivot assembly, which is disposed in the horizontal center of both the bottom bar assembly and the adjustable arm assembly. During the deployment of the retractable screen, while the bottom bar assembly remains level, one side of the adjustable arm assembly can pivot upwards when the side first contacts a high point of an uneven surface, i.e., floor. When the screen retracts with the adjustable bottom bar assembly off the uneven surface, the adjust arm assembly has means to return itself to a level position.
Claims
1. A self-adjusting retractable screen assembly, comprising: a sheet of flexible screen material; a bottom bar assembly comprising a bottom bar having a top side, a bottom side, and a front and back face, the bottom bar assembly defining a downwardly facing channel having an open end at the bottom side of the bottom bar, wherein the bottom bar is attached to a bottom edge of the sheet of flexible screen material; an adjustable arm having a downwardly extending portion below the bottom bar and having a top portion that is within the downwardly facing channel of the bottom bar; wherein a center of the adjustable arm is pivotably attached to a pivot point on the bottom bar such that the adjustable arm has horizontally extending portions of equal length on two sides of the attachment to the pivot point and the adjustable arm is capable of rotating with respect to the bottom bar about the pivot point; and wherein the bottom bar and the adjustable arm each include magnets arranged to magnetically engage one another when the adjustable arm is in a predetermined position with respect to the bottom bar, and arranged to exert magnetic force between the bottom bar and the adjustable arm to cause the adjustable arm to magnetically resist translation and rotation with respect to the bottom bar.
2. The assembly of claim 1, wherein the adjustable arm includes a first and a second end plugs located at a first and second lateral ends of the adjustable arm, wherein each end plug includes an outwardly extending fin having a vertical extent, and wherein the vertical extent of the first end plug is different than the second end plug.
3. The assembly of claim 1, wherein the bottom bar and the adjustable arm each have first and second ends arranged horizontally, in opposite directions from said pivot point, and wherein the bottom bar and the adjustable arm each have magnets at said first and second ends.
4. The assembly of claim 1, wherein the bottom bar includes a pair of magnets located at one of the first or second ends, the pair of magnets arranged opposite one another on interior surfaces of the front and back faces of the bottom bar.
5. The assembly of claim 1, wherein the bottom bar includes two pairs of magnets located at each of the first and second ends, the pair of magnets arranged opposite one another on interior surfaces of the front and back faces of the bottom bar, and wherein magnets on the bottom bar and adjustable arm are arranged that they are aligned along an axis transverse to the front and back faces of the bottom bar when the adjustable arm is in a horizontal position.
6. The assembly of claim 1, wherein the adjustable arm includes at least one magnet that is received inside of the bottom bar's downwardly facing channel when the adjustable arm is in a predetermined position with respect to the bottom bar.
7. The assembly of claim 1, wherein the bottom bar and the adjustable arm each has first and second ends arranged horizontally, in opposite directions from said pivot point; the bottom bar includes two pairs of magnets located at each of its first and second ends, the pair of magnets arranged opposite one another on interior surfaces of the front and back faces of the bottom bar; the adjustable arm includes a magnet at its first end, and another magnet at its second end, each of which is received between and is magnetically engaged by a respective pair of magnets located at each end of the bottom bar when the adjustable arm is in a predetermined pivot position with respect to the bottom bar.
8. The assembly of claim 7, wherein the predetermined pivot position is when a bottom edge of the adjustable arm is substantially parallel to a bottom edge of the bottom bar.
9. The assembly of claim 1, wherein the downwardly facing channel and the adjustable arm are sized to allow a portion of the adjustable arm to pivot up into the downwardly facing channel when a bottom portion of the adjustable arm contacts a non-level surface.
10. The assembly of claim 1, further including a first spring which exerts force between the adjustable arm and the bottom bar sufficient to bring a bottom edge of the adjustable arm level with a bottom edge of the bottom bar when no external pivoting force is acting on the adjustable arm.
11. The assembly of claim 10, further including a second spring which exerts force between the adjustable arm and the bottom bar sufficient to bring a bottom edge of the adjustable arm level with a bottom edge of the bottom bar when no external pivoting force is acting on the adjustable arm, wherein each of the first and second springs is located on opposite sides of the pivot point from one another.
12. The assembly of claim 10, wherein the first spring is a conical spring.
13. The assembly of claim 10, wherein the first spring is sized to exert no force between the adjustable arm and the bottom bar when a bottom surface of the adjustable arm is level with respect to a bottom surface of the bottom bar.
14. The assembly of claim 1, wherein the pivot point comprises a cylindrical bearing attached to the bottom bar.
15. The assembly of claim 14, wherein the adjustable arm includes a pivot block defining an aperture sized to pivotably engage the cylindrical bearing.
16. The assembly of claim 15, wherein the aperture is longer in extent in a vertical direction than in a horizontal direction, allowing the adjustable arm to translate vertically with respect to the bottom bar.
17. A method for deploying a retractable screen, the method comprising: providing a sheet of flexible screen material; providing a bottom bar assembly comprising a bottom bar having a top side, a bottom side, and a front and back face, wherein the bottom bar is attached to a bottom edge of the sheet of flexible screen material, the bottom bar assembly defining a downwardly facing channel having an open end at the bottom bar's bottom side; providing an adjustable arm arranged with a top portion within the downwardly facing channel of the bottom bar assembly and a bottom portion extending downwardly past the bottom side of the bottom bar assembly, wherein the adjustable arm is pivotably attached to a pivot point on the bottom bar and is capable of rotation with respect to the bottom bar about the pivot point; translating the retractable screen in a downward direction toward a planar surface until a lower edge of the adjustable bar contacts a portion of the planar surface, causing the adjustable arm to pivot with respect to the bottom bar assembly; translating the retractable screen in an upward direction, exerting a rotational force on the adjustable arm causing it to pivot to a level position, magnetically capturing the adjustable arm in a level position and magnetically maintaining the adjustable arm in said level position as it is translated upward.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be more fully understood by referring to the following Detailed Description of Specific Embodiments in conjunction with the Drawings, of which:
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(16) The current disclosure describes an apparatus that can be installed on a bottom of a screen to self-adjust when touches a sloped surface. References throughout this specification to one embodiment, an embodiment, a related embodiment, or similar language mean that a particular feature, structure, or characteristic described in connection with the referred to embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. It is to be understood that no portion of disclosure, taken on its own and in possible connection with a figure, is intended to provide a complete description of all features of the invention.
(17) In addition, the following disclosure may describe features of the invention with reference to corresponding drawings, in which like numbers represent the same or similar elements wherever possible. In the drawings, the depicted structural elements are generally not to scale, and certain components are enlarged relative to the other components for purposes of emphasis and understanding. It is to be understood that no single drawing is intended to support a complete description of all features of the invention. In other words, a given drawing is generally descriptive of only some, and generally not all, features of the invention. A given drawing and an associated portion of the disclosure containing a description referencing such drawing do not, generally, contain all elements of a particular view or all features that can be presented is this view, for purposes of simplifying the given drawing and discussion, and to direct the discussion to particular elements that are featured in this drawing. A skilled artisan will recognize that the invention may possibly be practiced without one or more of the specific features, elements, components, structures, details, or characteristics, or with the use of other methods, components, materials, and so forth. Therefore, although a particular detail of an embodiment of the invention may not be necessarily shown in each and every drawing describing such embodiment, the presence of this detail in the drawing may be implied unless the context of the description requires otherwise. In other instances, well known structures, details, materials, or operations may be not shown in a given drawing or described in detail to avoid obscuring aspects of an embodiment of the invention that are being discussed.
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(19) Screen 600 is attached at its lower end to bottom bar assembly 100, which is described in additional detail below. Bottom bar assembly 100 includes end plugs (e.g., 207), each of which has a raised fin which engages and rides in a rail gasket 615. Rail gasket is captured within rail base 620. Rail base 620, rail gasket 615, rail cover 625 and rail plug 630 together comprise a rail assembly that is affixed to a wall defining a window or patio opening. A mutually facing pair of such rail assemblies is used in each retractable screen installation. During the screen lowering process, the engagement between the fins of the bar assembly end plugs and the rail gasket ensures that the screen is lowered in a plum, vertical direction without any deflection or movement due to wind or the like.
(20) Now referring to
(21) Referring now to
(22) The operation of the pivoting point of attachment 102 between bottom bar assembly 200 and adjustable arm assembly 300 will now be described in in reference to
(23) The diameter of sleeve bearing 205 is chosen to be slightly less than the inside diameter of bore 212, such that it is captured within bore 212, but is free to rotate within bore 212. Because of previous alignment of aperture 303 with bore 212, after insertion of sleeve bearing 205, sleeve bearing rests in aperture 303 and thereby rotabably engages pivot aperture block 302. In certain embodiments, sleeve bearing 205 is sufficiently long to engage the bore holes in the front and back walls of pivot block 202, but this is not a requirement. Sleeve bearing 205 is secured to pivot block 202 with pan-head screws 203a,b, which engage sleeve bearing 205 (which has an interior threaded bore) from either side as shown. The result is a pivot block assembly 400, in which pivot block 202 is pinned to pivot aperture block 302, and can rotate with respect to pivot aperture block 302 as the bearing sleeve 205 rotates with respect to bearing aperture block 302.
(24) To complete the assembly of adjustable bottom arm assembly 100, pivot block assembly 400, including pivot block 202, which at this point is attached to pivot aperture block 302 and thereby to adjustable lower arm assembly 301, is slid into channel 216 of hollow bar 201 through one of hollow bar 201's open ends 214 or 215. This process is illustrated in
(25) Referring now again to
(26) Referring still to
(27) In certain embodiments, the bottom bar assembly 200 further comprises metal inserts 208 a, b, c, d to add weight. For example, in some embodiments, to one side of channel 217 next to side wall 218 (
(28) The adjustable bottom bar assembly of
(29) In addition, the assembly 300 contains a first arm plug 312, a second arm plug 313, a metal insert 318, and a strip of downwardly facing felt 317. In some embodiments, this felt is about 0.4 inch in height. In other embodiments, the felt is about 1 inch in height. The examples here are not meant to be limiting and the felt 317 may vary in height to suit different applications. The first arm plug 312 is disposed towards the end 314 and inserted into the housing 316. Similarly, the second arm plug 313 is disposed towards the end 315 and inserted into the housing 316. Just like metal inserts are used in assembly 200 to weigh it down, the metal insert 318 is inserted in the housing 316 to weigh down assembly 300 to facilitate deploying the sheet of screen material downwardly and to help deployed screen material stay wrinkle free. In certain embodiments, the metal insert 318 is about 0.25 inches tall and about 0.75 inches thick.
(30) It will be seen that in the assembled system of
(31) When assembly 100 is retracted off the floor, bottom arm 301 will have a natural tendency to remain in its inclined position. The engagement between magnets 305, 306, 223 may be sufficiently strong to pull arm 301 level, but this is not a requirement for all embodiments. Certain embodiments include a mechanism for pushing bottom arm 301 level so that the magnets 305, 306 get close enough to magnets 223 for magnetic engagement to occur. Referring now to
(32) When bottom arm 301 pivots because of engagement with the floor, spring 101 will compress. When assembly 100 is retracted, the compressed spring 101 pushes down on the medial divide 311 (and up on the top surface of channel 216 in bar 201), and exerts downward force on one side of bottom arm 301, which returns it to an approximately level position, at which point it is there captured magnetically by magnets 305, 306, 223. Spring 101 is sized to exert no force between bar 201 and arm 301 when arm 301 is level with respect to bar 201. In certain embodiments, conical springs are used, but other methods are possible and within the scope of the invention. For example, the springs could be leaf springs. A single spring (e.g., a leaf spring) capable exerting no force in a neutral, level position, but capable of both pushing and pulling, depending on the tilt of bottom arm 301 would also be acceptable.
(33) Referring to
(34) Referring now to
(35) While the preferred embodiments of the present invention have been illustrated in detail, it should be apparent that modifications and adaptations to those embodiments may occur to one skilled in the art without departing from the scope of the present invention.
(36) The invention as recited in claims appended to this disclosure is intended to be assessed in light of the disclosure as a whole.