Ganging a plurality of wall mounted electric devices
10923889 ยท 2021-02-16
Assignee
Inventors
Cpc classification
H05K5/0204
ELECTRICITY
H01H2300/042
ELECTRICITY
H01H13/83
ELECTRICITY
International classification
H01H13/86
ELECTRICITY
Abstract
Apparatus, system, and method for ganging a plurality of wall mounted control devices, such as keypads. Particularly, an assembly of ganged control devices is provided comprising a pair of adjacently positioned control devices each adapted to control at least one function of at least one associated load. Each control device comprises a housing assembly and at least one button attached to the housing assembly. The housing assembly comprises a pair of oppositely disposed side surfaces each comprising a pair of vertically aligned recesses. Each recess comprises a tapered inner side wall. The assembly further comprises an alignment plate comprising a vertical wall adapted to be positioned in between the pair of control devices and a pair of vertically aligned tabs traversely extending from oppositely disposed side surfaces of the vertical wall. Each tab comprises a tapered outer side wall. The tabs are sized, shaped, and positioned to be inserted into the recesses such that the tapered outer side walls of the tabs form a friction fit with the tapered inner side walls of the recesses to removably attach and align the pair of control devices.
Claims
1. An assembly of ganged control devices comprising: a pair of adjacently positioned control devices each adapted to control at least one function of at least one associated load, wherein each control device comprises a housing assembly and at least one button attached to the housing assembly, wherein the housing assembly comprises a pair of oppositely disposed side surfaces each comprising a plurality of recesses; and an alignment plate comprising a vertical wall adapted to be positioned in between the pair of control devices and a plurality of tabs traversely extending from oppositely disposed side surfaces of the vertical wall, wherein the tabs are sized, shaped, and positioned for mating with the recesses in the side surfaces of the pair of control devices to removably attach and align the pair of control devices; wherein each side surface of the vertical wall of the alignment plate further comprise at least one bump extending therefrom in proximity to a rear edge of the vertical wall to compensate for a space created between the housing assemblies of the pair of adjacent control devices.
2. The assembly of claim 1, wherein the plurality of recesses on each side surface of each control device comprise a pair of vertically aligned recesses, and wherein the plurality of tabs on each side surface of the alignment plate comprise a pair of vertically aligned tabs.
3. The assembly of claim 2, wherein the pair of vertically aligned recesses are disposed proximate to a front side of each control device, wherein each control device further comprises a third recess disposed proximate to a rear side of each control device, and wherein each side surface of the alignment plate further comprises a third tab positioned for mating with the third recess on a corresponding side surface of a corresponding control device.
4. The assembly of claim 1, wherein each recess comprises a tapered inner side wall and wherein each tab comprises a tapered outer side wall adapted to form a friction fit with the tapered inner side wall of a corresponding recess.
5. The assembly of claim 1, wherein the alignment plate is adapted to removably attach the pair of adjacently positioned control devices by having the plurality of tabs press fit into corresponding recesses in the control devices.
6. The assembly of claim 1, wherein the vertical wall of the alignment plate is sized and shaped to substantially correspond to a size and shape of one of the side surfaces of the control devices.
7. The assembly of claim 1, wherein at least one button of one of the pair of control devices is adapted to be disposed adjacent to at least one button of another one of the pair of control devices forming substantially no space therebetween, wherein the alignment plate is adapted to align the adjacently disposed buttons.
8. The assembly of claim 7 further comprising a faceplate comprising a single opening sized and shaped to receive the buttons of the pair of adjacently disposed control devices.
9. The assembly of claim 8, wherein a front surface of each button is adapted to be substantially flush with a front surface of the faceplate.
10. The assembly of claim 1, wherein the plurality of tabs comprise a substantially equal size that mate with the plurality of recesses that comprise a substantially equal size.
11. The assembly of claim 1, wherein at least one tab comprises a different size from the plurality of tabs that mates with at least one recess that comprises a different size from the plurality of recesses.
12. The assembly of claim 1, wherein the vertical wall of the alignment plate comprises a projecting portion projecting from a rear edge of the vertical wall adapted to provide a gripping surface.
13. The assembly of claim 1 further comprising at least one additional control device adapted to be removably attached to and aligned with the pair of control devices via at least one additional alignment plate.
14. An assembly of ganged control devices comprising: a pair of adjacently positioned control devices each adapted to control at least one function of at least one associated load, wherein each control device comprises a housing assembly and at least one button attached to the housing assembly, wherein the housing assembly comprises a pair of oppositely disposed side surfaces each comprising a pair of vertically aligned recesses, wherein each recess comprises an inner side wall that tapers inwardly from the side surface of the respective control device; and an alignment plate comprising a vertical wall adapted to be positioned in between the pair of control devices and a pair of vertically aligned tabs traversely extending from oppositely disposed side surfaces of the vertical wall, wherein each tab comprises an outer side wall that tapers inwardly from the respective side surface of the vertical wall of the alignment plate, wherein the tabs are sized, shaped, and positioned to be inserted into corresponding recesses such that the tapered outer side walls of the tabs form a friction fit with the tapered inner side walls of the recesses to removably attach and align the pair of control devices.
15. The assembly of claim 14, wherein the pair of recesses comprise a pair of different sizes and wherein the pair of tabs comprise a pair of different sizes that complement the different sizes of the pair of recesses.
16. A method for ganging at least a pair of control devices each adapted to control at least one function of at least one associated load, the method comprising the steps of: inserting a plurality of tabs that traversely extend from a first side surface of a vertical wall of an alignment plate into a plurality of recesses formed on a side surface of a housing assembly of a first control device; inserting a plurality of tabs that traversely extend from a second side surface of the vertical wall of the alignment plate into a plurality of recesses formed on a side surface of a housing assembly of a second control device; wherein each recess comprises an inner side wall that tapers inwardly from the side surface of the respective control device, wherein each tab comprises an outer side wall that tapers inwardly from the respective side surface of the vertical wall of the alignment plate; and applying pressure to the pair of control devices toward each other such that the tapered outer side walls of the tabs on the alignment plate form a friction fit with the tapered inner side walls of the respective recesses of the pair of control devices to removably secure the pair of control devices to the alignment plate.
17. The method of claim 16, wherein each control device comprises at least one button attached to the housing assembly, wherein the at least one button of one of the pair of control devices is adapted to be disposed adjacent to the at least one button of another one of the pair of control devices forming substantially no space therebetween, wherein the alignment plate is adapted to align the adjacently disposed buttons.
18. The method of claim 16 further comprising the steps of: securing the ganged control devices to an electrical box; and securing a faceplate to the ganged control devices, wherein the faceplate comprises a single opening sized and shaped to receive the buttons of the pair of ganged control devices.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects and features of the embodiments will become apparent and more readily appreciated from the following description of the embodiments with reference to the following figures. Different aspects of the embodiments are illustrated in reference figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered to be illustrative rather than limiting. The components in the drawings are not necessarily drawn to scale, emphasis instead being placed upon clearly illustrating the principles of the aspects of the embodiments. In the drawings, like reference numerals designate corresponding parts throughout the several views.
(2) Brief Description of the Several Views of the Drawings
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DETAILED DESCRIPTION OF THE INVENTION
(17) The embodiments are described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the inventive concept are shown. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity. Like numbers refer to like elements throughout. The embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive concept to those skilled in the art. The scope of the embodiments is therefore defined by the appended claims. The detailed description that follows is written from the point of view of a control systems company, so it is to be understood that generally the concepts discussed herein are applicable to various subsystems and not limited to only a particular controlled device or class of devices.
(18) Reference throughout the specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the embodiments. Thus, the appearance of the phrases in one embodiment or in an embodiment in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular feature, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
LIST OF REFERENCE NUMBERS FOR THE ELEMENTS IN THE DRAWINGS IN NUMERICAL ORDER
(19) The following is a list of the major elements in the drawings in numerical order.
(20) 101 Control Device
(21) 101a-d Control Devices
(22) 102 Buttons
(23) 103 Housing
(24) 104 Faceplate
(25) 105 Front Surfaces
(26) 106 Opening
(27) 107 Front Surface
(28) 108 Trim Plates
(29) 201 Rear Housing Portion
(30) 202 Front Housing Portion
(31) 206 Side Surfaces
(32) 208 Recesses
(33) 209 Mounting Bracket
(34) 210 Tapered Inner Side Wall
(35) 211 Mounting Holes
(36) 305 Tactile Switches
(37) 308 Front Wall
(38) 309 Openings
(39) 315 Light Bars
(40) 400 Alignment Plate
(41) 401 Vertical Wall
(42) 402 First Side Surface
(43) 403 Second Side Surface
(44) 408 Tabs
(45) 410 Tapered Outer Side Wall
(46) 411 Bumps
(47) 412 Rear Edge
(48) 700 Distance
(49) 701 Rear Wall
(50) 801 Control Device
(51) 801a-b Control Devices
(52) 800 Alignment Plate
(53) 802 Buttons
(54) 803 Housing
(55) 806 Side Surfaces
(56) 808 Recesses
(57) 810 Tapered Inner Side Wall
(58) 811 Vertical Wall
(59) 812 First Side Surface
(60) 813 Second Side Surface
(61) 818 Tabs
(62) 819 Tapered Outer Side Wall
(63) 820 Projecting Portion
(64) 821 Rear Edge
LIST OF ACRONYMS USED IN THE SPECIFICATION IN ALPHABETIC ORDER
(65) The following is a list of the acronyms used in the specification in alphabetical order.
(66) AC Alternating Current
(67) AV Audiovisual
(68) DC Direct Current
(69) HVAC Heating, Ventilation and Air Conditioning
(70) LED Light Emitting Diode
(71) PCB Printed Circuit Board
(72) PoE Power-over-Ethernet
Mode(s) for Carrying Out the Invention
(73) For 40 years Crestron Electronics, Inc. has been the world's leading manufacturer of advanced control and automation systems, innovating technology to simplify and enhance modern lifestyles and businesses. Crestron designs, manufactures, and offers for sale integrated solutions to control audio, video, computer, and environmental systems. In addition, the devices and systems offered by Crestron streamlines technology, improving the quality of life in commercial buildings, universities, hotels, hospitals, and homes, among other locations. Accordingly, the systems, methods, and modes of the aspects of the embodiments described herein can be manufactured by Crestron Electronics, Inc., located in Rockleigh, N.J.
(74) The different aspects of the embodiments described herein pertain to the context of wall mounted control devices, but are not limited thereto, except as may be set forth expressly in the appended claims. More specifically, aspects of the embodiments relate to an apparatus, system, and method for ganging and aligning a plurality of wall mounted control devices, such as keypads. While a keypad is shown and discussed herein as one wall mounted control device, the wall mounted control devices may also include dimmers, switches, outlets, data jacks, or the like.
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(76) In an illustrative embodiment, each control device 101a-d may be configured to receive control commands directly from a user via buttons 102 and transmit the control command to a load (such as a light, fan, window blinds, etc.) or to a load controller (not shown) electrically connected the load to control an operation of the load based on the control commands. In various aspects of the embodiments, the control devices 101a-d may control various types of electronic devices or loads. Each control device 101a-d may comprise one or more wires or control ports for interfacing with various types of electronic devices or loads, including, but not limited to audiovisual (AV) equipment, lighting, shades, screens, computers, laptops, heating, ventilation and air conditioning (HVAC), security, appliances, and other room devices. The control devices 101a-d may be used in residential load control, or in commercial settings, such as classrooms or meeting rooms.
(77) Reference is now made to
(78) Referring to
(79) According to an embodiment, the front surfaces 105 of the buttons 102 are adapted to be substantially flush with the front surface 107 of the faceplate 104, resulting in a substantially flat overall front surface. In an illustrative embodiment, the buttons 102 and faceplate 104 may be fabricated from plastic, where the particular color of the plastic is selected to aesthetically match an overall installation. In another embodiment, the buttons 102 and faceplate 104 may comprise one color and texture, such as a black, white, or almond plastic, while the trim plates 108 may comprise a different color, material, and/or texture. In this configuration, the trim plates 108 may virtually comprise any type of decorative material, such as metal, glass, wood, fabric, leather, marble, stone, composite materials, or the like.
(80) In addition, the control devices 101a-d of the present embodiments do not comprise a bezel frame that surrounds the buttons 102 as in conventional control devices. In addition, the buttons 102 comprise width that is larger than the width of the housing 103 (as shown in
(81) Since the side by side sets of buttons 102 are closely disposed, any misalignment of the buttons 102 would be unsightly. As such, according to the present embodiment, a multi-gang alignment plate 400, shown in
(82) Referring to
(83) The front housing portion 202 may be adapted to be secured to the rear housing portion 201 using screws. The front housing portion 202 may comprise a front wall 308 that may include a plurality of openings 309 extending traversely therethrough aligned with and adapted to provide access to various components disposed behind the front wall 308, such as tactile switches 305 and light bars 315 for providing backlighting to buttons 102. According to an embodiment, the buttons 102 are adapted to be secured to the front housing portion 202 (as shown in
(84) The housing 103 may comprise a pair of oppositely disposed side surfaces 206. Each side surface 206 may comprise a plurality of recesses 208. For example, three recesses 208 may be useda pair of recesses 208 vertically aligned and disposed proximate to the front of the control device 101 and another recess 208 disposed proximate to the rear of the control device 101. Although other number of recesses 208 may be provided. Each recess 208 traverses and is recessed in a side surface 206 of the housing 103. According to an embodiment, each recess 208 may comprise a tapered inner side wall 210, tapering inwardly from the side surface 206.
(85) Referring to
(86) According to an embodiment, each first and second side surfaces 402 and 403 of the vertical wall 401 of the alignment plate 400 further comprise a pair of bumps 411 disposed thereon. The bumps 411 may be disposed near the rear edge 412 of the vertical wall 401 of the alignment plate 400 above and below the rear tab 408.
(87) As shown in
(88) Referring now to
(89) Additional control devices 101 may be added to this assembly by including additional alignment plates 400. For example,
(90) After ganging a desired number of control devices 101 together via the alignment plate 400, the ganged assembly may be inserted into an electrical box. The control devices 101 may be secured to the electrical box by inserting screws (not shown) through mounting holes 211. The ganged assembly can then be covered using a multi gang faceplate 104.
(91) Referring to
(92) Housing 803 may comprise two oppositely disposed side surfaces 806 each comprises a plurality of recesses 808. For example, a pair of vertically aligned recesses 808 may be provided, each traversing and is recessed in a side surface 806 of the housing 803. Although other number of recesses 808 may be used. According to an embodiment, each recess 808 may comprise a tapered inner side wall 810, tapering inwardly from the side surface 806.
(93) According to an embodiment, a low profile alignment plate 800 may be utilized to interconnect and align control devices 801a and 801b comprising a narrow vertical wall 811. The vertical wall 811 may be sized and shaped to substantially correspond to the shape of the side surfaces 806 of the control device housing 803. The alignment plate 800 may further comprise tabs 818 traversely extending from each of the first and second side surfaces 812 and 813 of the alignment plate 800. These tabs 818 are sized, shaped, and positioned for cooperating with the recesses 808 in the side surfaces 806 of the control device 801. According to an embodiment, each side surface 812 and 813 may comprise a pair of vertically aligned tabs 818.
(94) According to another embodiment, the narrow alignment plate 800 may be used instead of alignment plate 400 to interconnect and align the control devices 101a and 101b shown in
(95) Referring to
(96) According to one embodiment, all tabs 818 and recesses 808 (as well as tabs 408 and recesses 208) may comprise substantially the same mating size, such as width and length (as shown in
(97) In addition, the vertical wall 811 of the alignment plate may comprise a projecting portion 820 projecting from the rear edge 821 of the alignment plate 800. Projecting portion 820 may be provided to provide gripping surface to the user when the alignment plate 800 is installed or removed. For example, referring to
(98) As shown in
INDUSTRIAL APPLICABILITY
(99) The disclosed embodiments provide an apparatus, system, and method for aligning a plurality of wall mounted control devices. It should be understood that this description is not intended to limit the embodiments. On the contrary, the embodiments are intended to cover alternatives, modifications, and equivalents, which are included in the spirit and scope of the embodiments as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth to provide a comprehensive understanding of the claimed embodiments. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
(100) Although the features and elements of aspects of the embodiments are described being in particular combinations, each feature or element can be used alone, without the other features and elements of the embodiments, or in various combinations with or without other features and elements disclosed herein.
(101) This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
(102) The above-described embodiments are intended to be illustrative in all respects, rather than restrictive, of the embodiments. Thus the embodiments are capable of many variations in detailed implementation that can be derived from the description contained herein by a person skilled in the art. No element, act, or instruction used in the description of the present application should be construed as critical or essential to the embodiments unless explicitly described as such. Also, as used herein, the article a is intended to include one or more items.
(103) Additionally, the various methods described above are not meant to limit the aspects of the embodiments, or to suggest that the aspects of the embodiments should be implemented following the described methods. The purpose of the described methods is to facilitate the understanding of one or more aspects of the embodiments and to provide the reader with one or many possible implementations of the processed discussed herein. The steps performed during the described methods are not intended to completely describe the entire process but only to illustrate some of the aspects discussed above. It should be understood by one of ordinary skill in the art that the steps may be performed in a different order and that some steps may be eliminated or substituted.
(104) All United States patents and applications, foreign patents, and publications discussed above are hereby incorporated herein by reference in their entireties.
Alternate Embodiments
(105) Alternate embodiments may be devised without departing from the spirit or the scope of the different aspects of the embodiments.