OPTOELECTRONIC SENSOR AND METHOD OF DETECTING OBJECTS IN A MONITORED ZONE
20210072388 ยท 2021-03-11
Inventors
Cpc classification
G01S17/48
PHYSICS
G02B19/0019
PHYSICS
International classification
Abstract
An optoelectronic sensor for detecting objects in a monitored zone that has a light receiver having a reception optics arranged in front of it for generating a received signal from received light that impinges the sensor in a direction of incidence of light from the monitored zone, wherein the reception optics comprises a flat light guide plate having a first main surface and a lateral edge bounding the first main surface at a side; wherein the first main surface of the light guide plate is arranged transversely to the direction of incidence of light and has a diffractive structure to deflect the incident received light to the lateral edge; and wherein a control and evaluation unit is provided to evaluate the received signal.
Claims
1. An optoelectronic sensor for detecting objects in a monitored zone, the optoelectronic sensor comprising a light receiver having a reception optics arranged in front of it for generating a received signal from received light that impinges the optoelectronic sensor in a direction of incidence of light from the monitored zone, wherein the reception optics comprises a flat light guide plate having a first main surface and a lateral edge bounding the first main surface at a side; wherein the first main surface of the light guide plate is arranged transversely to the direction of incidence of light and has a diffractive structure to deflect the incident received light to the lateral edge; and a control and evaluation unit to evaluate the received signal, wherein the light receiver is spatially resolving; and wherein the control and evaluation unit is configured to acquire a piece of distance information of a detected object from the point of impingement of the received light on the light receiver.
2. The optoelectronic sensor in accordance with claim 1, wherein the optoelectronic sensor is one of a light barrier and a light sensor.
3. The optoelectronic optoelectronic sensor in accordance with claim 1, that is configured as a background masking light sensor in which the light receiver has a near zone and a far zone and that has a switching outlet whose switching state depends on whether an object is detected in the near zone.
4. The optoelectronic optoelectronic sensor in accordance with claim 1, that is configured as a triangulation sensor in which the control and evaluation unit measures the distance of the detected object from the point of impingement of the received light on the light receiver.
5. The optoelectronic sensor in accordance with claim 1, that has a light transmitter in a triangulation arrangement with respect to the light guide plate.
6. The optoelectronic sensor in accordance with claim 1, wherein the diffractive structure has a grating structure.
7. The optoelectronic sensor in accordance with claim 6, wherein the grating structure is one of a blazed grating and an echelette grating.
8. The optoelectronic sensor in accordance with claim 1, wherein the reception optics has a plurality of flat light guide plates at whose lateral edges a respective light reception element of the light receiver is arranged.
9. The optoelectronic sensor in accordance with claim 8, wherein the light guide plates are arranged rotated with respect to one another with respect to a normal on their main surfaces.
10. The optoelectronic sensor in accordance with claim 9, wherein two light guide plates are arranged rotated with respect to one another by 180 with respect to a normal on their main surfaces.
11. The optoelectronic sensor in accordance with claim 10, wherein the control and evaluation unit is configured to determine the piece of distance information from a difference of the first received signal of the light reception element associated with the first light guide plate and of the second received signal of the light receiver element associated with the second light guide plate.
12. The optoelectronic sensor in accordance with claim 11, wherein the control and evaluation unit is configured to determine the piece of distance information from the quotient of the difference and sum of the first received signal and the second received signal.
13. The optoelectronic sensor in accordance with claim 8, wherein the diffractive structures of the light guide plates are configured to deflect respective received light having a direction of incidence of light of an acceptance angle range, with the acceptance angle ranges of the light guide plates being different.
14. The optoelectronic sensor in accordance with claim 1, wherein the light receiver is configured to determine the point of impingement of the received light at the lateral edge of a light guide plate.
15. The optoelectronic sensor in accordance with claim 14, wherein only one single light guide plate is provided.
16. The optoelectronic sensor in accordance with claim 14, wherein a diaphragm is arranged in front of the main surface.
17. The optoelectronic sensor in accordance with claim 14, wherein the light transmitter is arranged with respect to the light guide plate such that the direction of incidence of light varies with the distance of the detected object at an angle transversely to the direction of the lateral edge.
18. The optoelectronic sensor in accordance with claim 17, wherein the light transmitter is arranged with respect to the light guide plate such that the direction of incidence of light is in an acceptance angle range of the diffractive structure.
19. A method of detecting objects in a monitored zone in which a light receiver having a reception optics arranged in front of it generates a received signal from received light incident with a direction of incidence of light, wherein the received light impinges transversely on a first main surface of a flat light guide plate of the reception optics and is deflected in the flat light guide plate by means of a diffractive structure to a lateral edge bounding the first main surface, wherein the light receiver is spatially resolving; and wherein a piece of distance information of a detected object is acquired from the received signal in accordance with the point of impingement of the received light on the light receiver.
Description
[0044] The invention will be explained in more detail in the following also with respect to further features and advantages by way of example with reference to embodiments and to the enclosed drawing. The Figures of the drawing show in:
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[0063] The reception optics 16 and its light deflection will be explained in more detail below in different embodiments with reference to
[0064] The light receiver 18 generates an electronic received signal from the incident received light 12, said electronic received signal being supplied to a control and evaluation unit 20. In
[0065] The parallel alignment of the reception optics 16, the light receiver 18, and the circuit board with the control and evaluation unit 20, on which other electronics can also be accommodated, permits a total structure of the optoelectronic sensor in the shown flat construction with an extremely small construction depth of only a few millimeters.
[0066] Due to the deflection, the control and evaluation unit 20 receives a summary intensity signal that is suitable for evaluations in which the light spot geometry or a piece of angular information of the incident received light 12 is not required. An example is a threshold value comparison to determine the presence of objects. Time of flight measurements are also conceivable provided that the demands on accuracy are not too high since in the millimeter range different light paths mix in the reception optics 16. The result of the evaluation, for example a switching signal corresponding to the binary object determination signal or a measured distance can be output at an interface 22.
[0067] The sensor 10 shown in
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[0070] The reception optics 16 has a flat light guide plate 34 or a flat plate collector. In a plan view, only the upper main surface 36 or a flat side of the flat light guide plate 34 can be recognized. In the depth direction perpendicular to the plane of the paper, the light guide plate 34 is very thin; its thickness is smaller by factors than the lateral extent of the main surface 36. The light guide plate 34 collects received light 12 with a very large aperture with the main surface 36.
[0071] A diffractive structure 38 on the light guide plate 34 provides a deflection of the received light 12 toward a lateral edge 40. The diffractive structure 38 can be upwardly arranged at the first main surface 36 and/or downwardly at the oppositely disposed flat side. After the deflection, received light 12a propagates in a new direction, to the right in
[0072] The diffractive structure 38 can in particular be an echelette grating (blazed grating). Such an echelette grating diffracts incident received light 12 of a defined wavelength by a very large amount and almost only in one specific order of diffraction. The diffraction is therefore chromatically selective, which simultaneously provides the advantage of an optical bandpass effect that can be matched to its own light transmitter 24. The diffraction is additionally very direction-specific due to the high maximum in an order of diffraction. A new preferred direction of the bundle of beams toward the lateral edge 40 is thereby produced at such flat angles that the deflected received light 12a remains in the light guide plate 34 due to total reflection. No received light 12 is diffracted in the direction of the further edges of the light guide plate 34 so that nothing is lost there either. It would, however, also be possible to apply a mirror coating here.
[0073] At least one component of the received light 12 is incident on the plane of the paper on the reception optics 16 along the normal. The differences from the normal are described here and in the following using two angles and . Since they relate to said normal, both angles , are measured in a first and second plane perpendicular to the main surface of the reception optics 16 or in
[0074] Optionally, a second light collecting or light concentrating function adjoins the coupling into the light guide plate 34 by the diffractive structure 38 and thus the deflection in the light guide plate 34 to the lateral edge 40. For this purpose, an optical funnel element 42 is preferably arranged at the lateral edge 40. The optical funnel element 42 is an element that tapers in the cross-section and that generates the received light 12b concentrated in a transverse direction of the funnel element 42 in parallel with the extent of the lateral edge 40.
[0075] The beam extent in the reception optics 16 becomes better understandable by a simulated example that is show in a three-dimensional view in
[0076] The received light 12 is thus concentrated in both cross-sectional directions. The extent is limited in the vertical direction by the small thickness of the light guide plate 34 that continues in the optical funnel element 42 or that is even further reduced there. The focusing effect or concentration effect comes into force in the width direction, in parallel with the lateral edge, due to the cross-section reducing geometry of the optical funnel element 42. Both axes satisfy the condition of the waveguide-led total reflection. The light guide plate 34 and the optical funnel element 42 are manufactured from suitable transparent plastic such as PMMA or PC. Mirror coatings can be applied to support the total reflection.
[0077] The optical funnel element 42 is preferably equally of a flat design like the light guide plate 34 and thus directly adjoins the shape of the lateral edge 40. It is possible to configure both in one piece. To further optimize the beam shaping in the optical funnel element 42, the taper can also have a parabolic or a different tapering cross-sectional extent.
[0078] It has been explained that the light guide plate 34 and the optional funnel element collect the received light 12 and the light receiver accordingly only produces a common received signal. In accordance with the invention, however, a distance should be measured by a triangulation principle and a distinction should be made for this purpose between different angles of incidence. The light receiver 18 is therefore first configured as spatially resolving, i.e. from a plurality of discrete light receivers, for example photodiodes, as a PSD (position sensitive device) or as an integrated reception pixel arrangement, for instance in the form of a receiver array. This alone would, however, not yet lead to the objective since the received light 12b arriving at the light receiver 18 no longer includes the desired spatial information at all due to the light collecting properties of the reception optics 16. To understand the different embodiments with which a spatially resolved detection and thus a kind of triangulation is nevertheless achieved, the light guidance in the light guide plate 34 should first be described even more exactly with reference to
[0079] For this purpose,
[0080] Such light beams 12d are decoupled to a large extent and a substantial portion is lost for the detection since the portion reflected at the diffractive structure on a double impingement is considerably weakened.
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[0082] The two black strips to the left and right correspond to a non-adapted angle of incidence : either the condition for total reflection is no longer satisfied in the left region after the deflection so that the received light 12 is not guided in the light guide plate 34 or a diffraction only takes place grazingly or no longer at all in the right region. This acceptance region can be varied by properties of the diffractive structure 38, in particular its period, the wavelength of the received light 12, and the refractive index of the material of the light guide plate 34.
[0083] The circle-segment like double impingement region 46 is determined by the position of impingement and thus by the macroscopic geometry of the light guide plate 34 and of the arrangement in the sensor 10. This region in particular grows as the length L of the diffractive structure increases and vice versa. It is of particular interest that the double impingement region 46 is practically only at a negative . This produces asymmetry in the coupling efficiency at a of the same amount, but of a different sign that should be examined more exactly next.
[0084] For this purpose, the coupling efficiency is entered in
[0085] In a simple model of an angle-selective diffractive structure 38 such as a blazed grating, a symmetrical arrangement would have to be expected here in which the coupling efficiency drops abruptly at both sides from a specific angle onward. In fact, however, a very shallow flank that starts at approximately 16 and even still reaches into the positive range at +1 is shown for negative angles . This can be utilized as a kind of working region of non-constant coupling efficiency to measure the angle of incidence and so to triangulate a distance.
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[0087] As seen at
[0088] Alternatively or additionally to the described utilization of the asymmetry of the coupling efficiency, it is also conceivable to use a plurality of diffractive structures 38 having different acceptance angles and thereby to sort the different possible angles of incidence through a plurality of partial reception optics to different light reception elements.
[0089] For this purpose,
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[0091] The respective diffractive structures 38 of the light guide plates 34a-d are adapted to a specific and different angular range of their respective own. As can be recognized in
[0092] Each part structure 16a-d, 18a-d is accordingly responsible for a part interval of the distance region to be detected in total. The part intervals complement one another, preferably also with a certain overlap. The part structures 16a-d, 18a-d are thus near and distance zones or corresponding central zones.
[0093] The shown number of four part structures 16a-d, 18a-d is purely exemplary as is their arrangement next to one another.
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[0095] In the previous embodiments, the distinguishing of the angles of incidence was achieved in that a plurality of light guide plates 34 each having a simple light reception element were used that were each responsible for specific angles of incidence. It is, however, also possible to distinguish angles of incidence with only one light guide plate 34 and its diffractive structure.
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[0097] In contrast to the previous embodiments, the total light deflected by the light guide plate 34 is not deflected by only one light reception element and converted into a summary received signal. A distinction is rather made by the spatially resolving light receiver 18 where received light 12 is incident on the lateral edge 40. A plurality of discrete or pixel-like light reception elements 18a are associated with the same light guide plate 34 or with the diffractive structure 38. A PSD can alternatively be used. The optional funnel element 42 is dispensed with.
[0098] The angle was previously used for the distance measurement. Here it is now the angle perpendicular thereto. Both angles , were already introduced with respect to
[0099] In the shown arrangement of the light transmitter 24, the received light 12 impinges at a different angle in dependence on the detected object. The point of impingement migrates due to the effective effect of the diffractive structure 38 on this angular component similar to a mirror in the representation in a vertical direction.
[0100] This is shown again from a different perspective in
[0101] In order therefore to be able to measure using the angle , the light transmitter 24 is, as shown, to be offset in the direction corresponding to with respect to the light guide plate 34. The light transmitter 24 therefore has is triangulation offset in the direction of the lateral edge 40. The additional lateral offset serves the purpose that the different angle corresponds to the optimum acceptance angle. The angle does not vary here, however, but is rather fixed by the design, and indeed preferably to the ideal acceptance angle =0 so that a large angular range having good coupling efficiency is achieved for the angle .
[0102] With a suitable arrangement of the light transmitter 24, the angle varying with the distance is converted into an angle after the deflection. This in turn leads to a specific point of impingement on the spatially resolving light receiver 18. As can be seen, the offset on the spatially resolving light receiver 18 additionally relates linearly to the distance L, that is to the lateral extent of the light guide plate 34 if it is assumed that the aperture of the diaphragm 48 is respectively arranged at the outer margin. The sensitivity of the sensor 10 can thus be defined by this length L in a similar manner to the focal length of the lens with a conventional triangulation. With a larger L, a specific leads to a larger offset on the light receiver 18; the distance measurement therefore becomes more sensitive, and vice versa.
[0103] A distance measurement can take place with only one single light guide plate 34 or diffractive structure 38 using this embodiment. It is nevertheless also conceivable to combine this with the other embodiments and thereby, for example, to divide the total range to be covered in part portions, with now distances not only being able to be associated in a class-like manner, but also being able to be measured in each part portion with the embodiment in accordance with
[0104] All the embodiments described can be supplemented by further optical elements. For example, further angle filters and frequency filters can be affixed in front of the diffractive structure 38. Further variations will now be explained.
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[0106] The deflection element 44 is designed as a deflection prism in
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[0108] In the embodiment in accordance with
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[0110] A certain concentration also already takes place in a lateral direction due to the segmented arrangement of linear grating arrangements 38a-c. The segmentation is therefore an alternative to a non-linear grating arrangement in accordance with
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[0113] A reception aperture of 25 mm.sup.2 and more is, for example, achieved with a diffractive flat plate collector in accordance with the invention with a construction depth of only 1 mm. Larger reception apertures of, for example, 6 mm*8 mm are also possible. The signal gain thus increases by an order of magnitude; the range of the sensor can be increased by factors of two, three, and more. There are in this respect extremely small construction depths of, for example, only 3.5 mm that would only permit a conventional aperture of 1.5 mm. In accordance with the invention, these 1.5 mm are available for the thickness of the flat reception optics 16 that, however, provides an immeasurably larger surface with edge lengths that exceed the thickness by a factor of two, three, and more in both directions.