Tray accessory and tray with mounting structure
10959543 ยท 2021-03-30
Assignee
Inventors
Cpc classification
A47F7/0007
HUMAN NECESSITIES
International classification
A47F5/08
HUMAN NECESSITIES
A47F7/00
HUMAN NECESSITIES
Abstract
A product display merchandiser comprises a tray having a product supporting surface; a first sidewall adjacent a first side of the tray; a second sidewall adjacent a second side of the tray; and a bracket configured to detachably mount the product display merchandiser to a support. The product display merchandiser is further configured with at least one of the following: the first and second sidewalls each having a respective sidewall vertical portion with a rear edge that is angled away from a rear of the product display merchandiser; the bracket having a tray-supporting portion that is oriented at an acute angle with respect to a support-engaging portion; and/or the bracket having at least two types of engagement members for mounting the product display merchandiser to either of at least two types of supports.
Claims
1. A product display merchandiser comprising: a tray having a product supporting surface; a first sidewall adjacent a first side of the tray; a second sidewall adjacent a second side of the tray; and a bracket configured to detachably mount the product display merchandiser to a support, the bracket having a tray-supporting portion that extends forwardly toward the tray and is oriented at an acute angle with respect to a vertical support-engaging portion.
2. The product display merchandiser of claim 1, further comprising a pusher engaged with the tray and longitudinally slidable with respect thereto.
3. The product display merchandiser of claim 2, further comprising a support member attached to the tray-supporting portion of the bracket, the support member supporting the tray.
4. The product display merchandiser of claim 3, wherein the support member is attached to the tray-supporting portion of the bracket by way of a bolt.
5. The product display merchandiser of claim 3, further comprising a base plate below the support member and having clips connecting the support member to the tray.
6. The product display merchandiser of claim 1, wherein the bracket includes at least one upward hook configured to fit into a hole in a pegwall.
7. The product display merchandiser of claim 6, wherein the bracket includes a downward facing channel configured to receive a crossbar.
8. The product display merchandiser of claim 6, wherein the bracket includes a downward extending flange defining the vertical support-engaging portion.
9. The product display merchandiser of claim 1, wherein the tray-supporting portion of the bracket is angled at an angle of between 87 degrees and 88.5 degrees with respect to the vertical support-engaging portion of the bracket.
10. The product display merchandiser of claim 1, wherein the first and second sidewalls are slidable in a lateral direction with respect to the tray.
11. A product display merchandiser comprising: a tray having a product supporting surface; a first sidewall adjacent a first side of the tray; a second sidewall adjacent a second side of the tray; and a bracket having at least one upward hook configured to detachably mount the product display merchandiser to a pegwall, the bracket having a tray-supporting portion that extends forwardly toward the tray and is oriented at an acute angle with respect to a vertical pegwall-engaging portion.
12. The product display merchandiser of claim 11, further comprising a pusher engaged with the tray and longitudinally slidable with respect thereto.
13. The product display merchandiser of claim 12, further comprising a support member attached to the tray-supporting portion of the bracket, the support member supporting the tray.
14. The product display merchandiser of claim 13, wherein the support member is attached to the tray-supporting portion of the bracket by way of a bolt.
15. The product display merchandiser of claim 13, further comprising a base plate below the support member and having clips connecting the support member to the tray.
16. The product display merchandiser of claim 11, wherein the bracket includes a downward facing channel configured to receive a crossbar.
17. The product display merchandiser of claim 11, wherein the bracket includes a downward extending flange defining the vertical pegwall-engaging portion.
18. The product display merchandiser of claim 11, wherein the tray-supporting portion of the bracket is angled at an angle of between 87 degrees and 88.5 degrees with respect to the vertical pegwall-engaging portion of the bracket.
19. The product display merchandiser of claim 11, wherein the first and second sidewalls are slidable in a lateral direction with respect to the tray.
20. The product display merchandiser of claim 1, wherein the first and second sidewalls each have a respective sidewall vertical portion with a rear edge that extends upwardly from a rounded lower portion proximate the tray, wherein the rear edge is angled away from a rear of the product display merchandiser.
21. The product display merchandiser of claim 1, wherein the bracket has at least two types of engagement members for mounting the product display merchandiser to either of at least two types of supports.
22. The product display merchandiser of claim 11, wherein the first and second sidewalls each have a respective sidewall vertical portion with a rear edge that extends upwardly from a rounded lower portion proximate the tray, wherein the rear edge is angled away from a rear of the product display merchandiser.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of pusher tray systems are described with reference to the following Figures. The same numbers are used throughout the Figures to reference like features and like components.
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DETAILED DESCRIPTION
(22) In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed.
(23) Product displays, such as merchandisers, are frequently used in retail environments to display products for sale. It is advantageous for these product displays to be configured to provide consumers easy access to the displayed product and to facilitate easy reloading by store employees. In addition to ease of use considerations, manufacturers of product displays seek to minimize materials and manufacturing costs associated with the product displays.
(24) One problem with conventional merchandisers is that they typically have to be suspended from one of a bar, grid, or gondola rear wall. As such, in order to install tray merchandisers, a store must replace their existing displays or gondolas with one designed to support trays, such as a wire grid. Alternatively, the store must purchase tray merchandisers specialized to mount to their specific existing structures. This creates additional costs for the store to change displays, as well as creates additional costs for the manufacturer, who must manufacture a variety of different trays having different mounting structures to fit different applications.
(25) Accordingly, the present inventors have determined that a need exists for improved product display merchandisers that are not only easy to use for both consumers and store associates, but also minimally expensive to produce, and which offer improved features and functions over conventional merchandisers. The present disclosure is of a rear attachment mechanism for mounting pusher trays to pegwalls or slatwalls where one would previously find, for example, pegs, hooks, baskets, or signage mounted, but not pusher tray systems. Prior pusher tray mounting systems require a mounting apparatus, such as a grid, to which the pusher tray would mount. Using the rear attachment mechanism of the present disclosure, a user can mount a pusher tray directly to commonly found existing wall structures in retail displays, such as pegwalls or slatwalls.
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(27) The support bracket subassembly 14 includes a bracket 34 and a support member 36. In this example, the support member 36 is C-shaped and has a channel 36a that opens upwardly; however, other structural cross-sections could be used. In this example, the bracket 34 is connected to the support member 36 by way of a more-or-less horizontally projecting tab 34a of the bracket 34, which tab 34a sits in the channel 36a and is bolted, riveted, or otherwise attached to the support member 36. In other examples, the bracket 34 and support member 36 could be a single, integral piece.
(28) The sidewall subassembly 16 includes two sidewalls 38, 40, each of which includes a vertical portion 38a, 40a and a horizontal support surface 38b, 40b (
(29) The base subassembly 18 includes a plate 42 having retaining clips 42a at a rear end thereof and a socket 42b at a front end thereof. Another clip 42c projects from the upper surface of the plate 42 between the front and rear ends thereof. The clips 42a, 42c and socket 42b connect the base subassembly 18 to the remainder of the product display merchandiser 10, as will be described below.
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(31) The plate 42 is snap-fit to the tray 20 by way of the clips 42a extending through openings in the support member 36 and fitting around either end of a lower wall 20b of the tray 20. Clip 42c extends through an opening in the support member 36 and fits into a receiving boss 20d in lower wall 20c of tray 20. Clips 42a, 42c thereby connect the base subassembly 18 to the support bracket subassembly 14 and the pusher subassembly 12. Socket 42b receives a fitting (not shown) on the front end 20a of tray 20, also connecting the base subassembly 18 to the pusher subassembly 12. Tab 34a on bracket 34 includes a stepped portion 34b that fits through a gap (not shown) in the tray 20 in order to extend thereunder. A front end of the stepped portion 34b abuts the rearmost clip 42a. Support member 36 is attached to bracket 34 by way of bolt 46.
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(33) As noted herein above, current pusher tray assemblies include brackets configured for connection to a grid system. See, for example, U.S. Pat. Nos. 5,769,248 and 5,855,283, incorporated by reference herein above. Because these pusher tray assemblies require a grid system to hold them, an installment in a store requires room for a grid system and the attendant costs of purchasing and installing the grid system. These existing brackets do not allow for connection of the pusher tray assemblies to existing structures found in stores. For instance, in convenience stores, pegwalls or slatwalls may already be installed. The product display merchandiser 10 of the present disclosure can be supported by such pegwalls or slatwalls by way of the support bracket subassembly 14 of the present disclosure.
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(35) As can be seen in
(36) Returning to
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(38) As shown in
(39) Note that
(40) The product display merchandiser 10 of the present disclosure is therefore attachable to a pegwall or slatwall, and is designed with several features, including sidewalls 38, 40 having angled rear edges, an upwardly angled bracket 34, and a support member 36 that accommodate such mounting to a pegwall or slatwall.
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(42) A pusher 122 is slidable relative to the product supporting surface 103. The pusher 122 is biased towards the front of the tray 102, or towards the front lens 106. In some forms, the pusher 122 is biased by a spring, such as a coil spring. Alternatively, the tray 102 may be slanted with the front end lower than the rear end, and the pusher 122 weighted so as to be biased by gravity. As products are removed from the channel 101, the pusher 122 pushes the row forward so as to automatically face the products. The front lens 106 forms a product stop to prevent the front-most product from falling off of the tray 102 as a result of the pushing. The front lens 106 includes a price channel or indicia holder 107. The indicia holder 107 comprises one or more forward protrusions having a channel therein configured to receive a removable indicia, such as a price card. In a preferred form, the front lens 106 is substantially transparent or translucent to allow a shopper to view the product in the tray 102. As shown, in some forms, the sidewalls 128 are at least partially transparent or translucent to further increase visibility of the product.
(43) The merchandiser 100 includes a rear mounting bracket 112. As shown in
(44) The bracket 112 includes a plurality of upward hooks 112a spaced across the width of the bracket 112. The upward hooks 112a are configured to mount the merchandiser 100 to a pegwall, such as the pegwall 48 of
(45) The hooks 112a are spaced and sized to interact with standard sized pegwalls. In one example, the hooks 112a are spaced apart by distances evenly divisible by 1 inch. For example, a hook 112a is positioned every 1 inch, every 2 inches, every 3 inches, or every 4 inches across the width of the bracket 112. The hooks 112a may have a diameter of approximately inch. The inch hooks 112a are configured to be received in a pegwall 48 having holes 49 having a diameter of approximately inch to 9/16 inch. In alternative forms, differently sized and/or spaced hooks 112a are used to mount on differently sized pegwalls. For example, the hooks 112a may be spaced in inch increments (or multiples thereof) and may have a diameter of approximately inch.
(46) The hooks 112a and rear flange 112b similarly work together to mount the merchandiser 100 to a slotwall or slatwall, such as the slatwall 54 of
(47) When mounted to either the pegwall 48 or slatwall 54, removal of the merchandiser 100 is achieved by reversing the steps above. The front end of the merchandiser 100 is lifted until the upper portions of the hooks 112a are substantially horizontal. The merchandiser 100 is then pulled forward to remove the hooks 112a from the holes 49 or channels 56.
(48) As shown in
(49) While
(50) When mounted to either the slatwall 54 or crossbar 62, the merchandiser 100 is moveable in a horizontal direction. To adjust the merchandiser 100 along the slatwall 54, the front end of the merchandiser 100 is partially lifted to reduce friction between the hooks 112a and the rear surface of the upper slat 22 and between the rear flange 112b and the front surface of the lower slat 22. The merchandiser 100 can then be slid to the desired position along the channel 21. Similarly, to adjust the horizontal location of a merchandiser 100 along a crossbar 62, the merchandiser 100 is partially lifted to reduce friction between the bracket 112 and the crossbar 62. The lifted merchandiser 100 is then slid to the desired position along the crossbar 62. The horizontal position of a pegwall-mounted merchandiser 100 is also adjustable by removing the merchandiser 100 as described above, and mounting it to a different set of holes 49. By adjusting a plurality of merchandisers 100 both vertically and horizontally, a planogram can be customized to fit a wide array of products, such as shown in
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(52) A pusher 222 is slidable relative to the tray 202. The pusher 222 is biased towards the front of the tray 202, or towards the front lens 206. In some forms, the pusher 222 is biased by a spring, such as a coil spring. Alternatively, the tray 202 may be slanted with the front end lower than the rear end, and the pusher 222 weighted so as to be biased by gravity. As products are removed from the channel 201, the pusher 222 pushes the row forward so as to automatically face the products. The front lens 206 forms a product stop to prevent the front-most product from falling off of the tray 202 as a result of the pushing. The front lens 206 includes a price channel or indicia holder 207. The indicia holder 207 comprises one or more forward protrusions having a channel therein configured to receive a removable indicia, such as a price card. In a preferred form, the front lens 206 is substantially transparent or translucent to allow a shopper to view the product being displayed.
(53) The merchandiser 200 includes a bracket 112 substantially similar to the bracket 112 described herein above. Therefore, the merchandiser 200 is configured to be mounted to a slatwall, pegwall, or horizontal bar as described herein above.
(54) One or both of the sidewalls 228 of the merchandiser 200 are adjustable in a horizontal direction, or laterally with respect to the merchandiser 200. Specifically, the sidewalls 228 are moveable relative to the pusher 222 from a first, retracted position (as shown in
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(57) In
(58) Additionally or alternatively, in some forms the sidewalls 228 are removable from the tray 202. By removing the sidewalls 228, differently sized sidewalls 228 can be interchanged. The differently sized sidewalls 228 are used to customize the tray 202 to display a different size or different range of sizes of products.
(59) In some operations, the bracket 112 will be utilized to mount merchandisers 100 and/or 200 to different support structures within a single planogram.
(60) As shown in
(61) In some forms, the dual hook 72, 74 structure of the crossbar 70 is built into the bracket 112 of the merchandisers 100, 200. Doing so allows the bracket 112 to mount the merchandisers 100, 200 to gondola uprights 64 in addition to the other support structures described herein.
(62) In addition to the exemplary merchandisers 100, 200 described above, the bracket 112 can be incorporated into merchandisers having other features, such as lights, sensors, pullout trays, rotating trays, bottom channel trays, multi-channel trays, or baffled trays as described in greater detail in U.S. Patent Application Publication Nos. 2018/0103775; 2018/0360233; 2017/0251835; 2010/0107670; 2018/0020848; 2017/0273477; and/or 2017/0202369, each of which were incorporated by reference herein above.
(63) Thus, according to the present disclosure, a product display merchandiser 10, 100, 200 comprises a tray 20, 102, 202 having a product supporting surface (e.g., 38b, 40b, 103); a first sidewall 38, 128, 228 adjacent a first side of the tray 20, 102, 202; a second sidewall 40, 128, 228 adjacent a second side of the tray 20, 102, 202; and a bracket 34, 112 configured to detachably mount the product display merchandiser 10, 100, 200 to a support, such as a pegwall 48 slatwall 54, or crossbar 62, 70. The product display merchandiser 10, 100, 200 is further configured with at least one of the following: the first and second sidewalls 38, 40 each having a respective sidewall vertical portion 38a, 40a with a rear edge 38e, 40e that is angled away from a rear of the product display merchandiser 10; the bracket 34 having a tray-supporting portion (such as tab 34a) that is oriented at an acute angle with respect to a support-engaging portion (such as cross-member 34d); and/or the bracket 112 having at least two types of engagement members (such as upward hooks 112a, rear flange 112b, channel 112c, or ribs 112d) for mounting the product display merchandiser 10, 100, 200 to either of at least two types of supports, such as a pegwall 48 slatwall 54, or crossbar 62, 70.
(64) According to another example, a product display merchandiser 10, 100, 200 comprises a tray 20, 102, 202 having a product supporting surface (e.g., 38b, 40b, 103); a first sidewall 38, 128, 228 adjacent a first side of the tray 20, 102, 202; a second sidewall 40, 128, 228 adjacent a second side of the tray 20, 102, 202; and a bracket 34, 112 having at least one upward hook 34f, 112a configured to detachably mount the product display merchandiser 10, 100, 200 to a pegwall 48. The product display merchandiser 10, 100, 200 is further configured with at least one of the following in order to facilitate mounting of the product display merchandiser 10, 100, 200 to the pegwall 48: the first and second sidewalls 38, 40 each having a respective sidewall vertical portion 38a, 40a with a rear edge 38e, 40e that is angled away from a rear of the product display merchandiser 10; and/or the bracket 34 having a tray-supporting portion (e.g., tab 34a) that is oriented at an acute angle with respect to a pegwall-engaging portion (e.g., cross-member 34d).
(65) The product display merchandiser 10, 100, 200 may further comprise a pusher 28, 122, 222 engaged with the tray 20, 102, 202 and longitudinally slidable with respect thereto. In some examples, the first and second sidewalls 38, 40, 228 may be slidable in a lateral direction with respect to the tray 20, 202.
(66) In one example, a support member 36 is attached to the tray-supporting portion (e.g., tab 34a) of the bracket 34, and the support member 36 supports the tray 20. In such an example, a base plate 42 is situated below the support member 36 and has clips 42a, 42c connecting the support member 36 to the tray 20.
(67) In some examples, the bracket 34, 112 includes at least one upward hook 34f, 112a configured to fit into a hole 49 in a pegwall 48. The bracket 112 may also includes a downward extending flange 112b defining the support-engaging portion. In one example, the bracket 112 includes a downward facing channel 112c configured to receive a crossbar 62, 70. Thus, in addition to the at least one upward hook 112a, the bracket 112 has at least one additional type of engagement member 112b-112d for mounting the product display merchandiser 100, 200 to a support other than the pegwall 48.
(68) In one example, the tray-supporting portion (e.g., tab 34a) of the bracket 34 is angled at an angle of between 87 degrees and 88.5 degrees with respect to the support-engaging portion (e.g., cross-member 34d) of the bracket 34. For example, referring to
(69) In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different parts and assemblies described herein may be used alone or in combination with other parts and assemblies. Various equivalents, alternatives, and modifications are possible within the scope of the appended claims. Each limitation in the appended claims is intended to invoke interpretation under 35 USC 112(f), only if the terms means for or step for are explicitly recited in the respective limitation.