LOCAL DISINFECTION FOR DRUG DELIVERY SYSTEM
20210077709 ยท 2021-03-18
Assignee
Inventors
- Ori Ben-David (Tel Aviv, IL)
- Andrei Yosef (Even Yehuda, IL)
- Shahar Zidon (Kibbutz Shfaim, IL)
- Michael Plaskin (Tirat-Carmel, IL)
Cpc classification
A61L2202/11
HUMAN NECESSITIES
A61L2202/14
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
A61M5/002
HUMAN NECESSITIES
A61L2202/24
HUMAN NECESSITIES
A61M5/001
HUMAN NECESSITIES
A61M5/162
HUMAN NECESSITIES
International classification
A61M5/00
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
A61M5/14
HUMAN NECESSITIES
Abstract
Apparatus and a method are presented, including disinfecting a disinfection chamber (34) that is defined between (i) a prefilled therapeutic substance reservoir (32) and (ii) a sterile fluid path (22) disposed within a therapeutic substance delivery device (20). The sterile fluid path includes a needle (26) at an upstream end (24) of the sterile fluid path and an injection assembly (30) at a downstream end (28) of the sterile fluid path. Subsequently to disinfecting the disinfection chamber, the disinfection chamber and then the reservoir are penetrated with the needle. Other applications are also described.
Claims
1. A method comprising: disinfecting a disinfection chamber that is defined between (i) a prefilled therapeutic substance reservoir and (ii) a sterile fluid path disposed within a therapeutic substance delivery device, the sterile fluid path comprising a needle at an upstream end of the sterile fluid path and an injection assembly at a downstream end of the sterile fluid path; and subsequently, penetrating the disinfection chamber and then the reservoir with the needle.
2. The method according to claim 1, wherein the step of disinfecting the disinfection chamber is performed following a user of the therapeutic substance delivery device engaging the prefilled therapeutic substance reservoir with the therapeutic substance delivery device, wherein the disinfection chamber is defined when the prefilled therapeutic substance reservoir becomes engaged with the therapeutic substance delivery device.
3. The method according to claim 1, wherein the step of disinfecting the disinfection chamber is performed following a user of the therapeutic substance delivery device removing the therapeutic substance delivery device from commercial packaging, wherein the prefilled therapeutic substance reservoir and the therapeutic substance delivery device are engaged with one another inside the commercial packaging.
4. The method according to claim 1, wherein disinfecting the disinfection chamber comprises activating a disinfection assembly and subsequently terminating the activation of the disinfection assembly, and wherein penetrating the disinfection chamber comprises penetrating the disinfection chamber within 10 seconds after terminating the activation of the disinfection assembly.
5. The method according to claim 1, wherein disinfecting the disinfection chamber comprises activating a disinfection assembly and terminating activation of the disinfection assembly within 5 minutes after activating the disinfection assembly.
6. The method according to any one of claims 1-5, wherein disinfecting the disinfection chamber comprises irradiating the disinfection chamber with ultraviolet radiation.
7. The method according to claim 6, wherein irradiating the disinfection chamber comprises irradiating the disinfection chamber with ultraviolet radiation at a power level of 1-200 mW.
8. The method according to claim 6, wherein irradiating the disinfection chamber comprises irradiating the disinfection chamber with ultraviolet radiation at a wavelength of 100-400 nm.
9. The method according to claim 6, wherein irradiating the disinfection chamber with the ultraviolet radiation comprises irradiating the disinfection chamber with ultraviolet radiation at a plurality of wavelengths.
10. The method according to claim 6, wherein irradiating the disinfection chamber comprises irradiating the disinfection chamber with ultraviolet light using an ultraviolet light emitting diode.
11. The method according to claim 6, further comprising: subsequently to irradiating the disinfection chamber with the ultraviolet light, measuring a value indicative of intensity of the ultraviolet radiation within the disinfection chamber; and terminating the irradiation of the disinfection chamber at a time determined based on the measured value.
12. The method according to claim 11, wherein measuring the value indicative of intensity of the ultraviolet radiation comprises measuring the intensity of the ultraviolet radiation within the disinfection chamber using an ultraviolet sensor disposed within the disinfection chamber.
13. The method according to claim 11, wherein (a) irradiating the disinfection chamber with ultraviolet radiation comprises activating an ultraviolet light emitting diode (UV LED) and (b) measuring the value indicative of intensity of the ultraviolet radiation comprises measuring a current input to the UV LED.
14. The method according to any one of claims 1-5, wherein disinfecting the disinfection chamber comprises heating the disinfection chamber.
15. The method according to claim 14, wherein heating the disinfection chamber comprises heating the disinfection chamber to a temperature of 40-70 degrees Celsius.
16. The method according to claim 14, wherein heating the disinfection chamber comprises heating the disinfection chamber to a temperature of 70-300 degrees Celsius.
17. The method according to any one of claims 1-5, wherein disinfecting the disinfection chamber comprises releasing a disinfectant fluid into the disinfection chamber.
18. The method according to any one of claims 1-5, wherein disinfecting the disinfection chamber comprises disinfecting the disinfection chamber within 5 minutes prior to penetrating the disinfection chamber and subsequently the reservoir with the needle.
19. The method according to claim 18, wherein disinfecting the disinfection chamber comprises disinfecting the disinfection chamber at least 1 month following engagement of the prefilled therapeutic substance reservoir with the therapeutic substance delivery device.
20. The method according to claim 19, wherein disinfecting the disinfection chamber comprises disinfecting the disinfection chamber at least 6 months following engagement of the prefilled therapeutic substance reservoir with the therapeutic substance delivery device.
21. The method according to claim 18, wherein the disinfecting of the disinfection chamber is at least a second disinfecting of the disinfection chamber, a first disinfecting of the disinfection chamber occurring prior to the therapeutic substance delivery device being packaged for commercial sale.
22. The method according to claim 21, further comprising disinfecting the disinfection chamber at least one time between the first disinfecting of the disinfection chamber and the at least a second disinfecting of the disinfection chamber.
23. Apparatus for delivering a therapeutic substance to a subject, the apparatus comprising: a therapeutic substance delivery device: (a) comprising a sterile fluid path for delivering the therapeutic substance to the subject, the sterile fluid path comprising a needle at an upstream end of the sterile fluid path and an injection assembly at a downstream end of the sterile fluid path, and (b) configured to engage with a prefilled therapeutic substance reservoir, such that when the therapeutic substance delivery device and the reservoir are engaged with one another a disinfection chamber is defined between the sterile fluid path and the reservoir, the needle being configured to penetrate the disinfection chamber and subsequently the reservoir when the therapeutic substance delivery device and the reservoir are engaged with one another, such that fluid communication is established between the reservoir and the sterile fluid path; a disinfection assembly disposed within the therapeutic substance delivery device and configured to disinfect the disinfection chamber prior to the needle penetrating the disinfection chamber; and control circuitry configured to (a) activate the disinfection assembly, (b) terminate the activation of the disinfection assembly, and subsequently (c) drive the needle to penetrate the disinfection chamber and subsequently the reservoir.
24. The apparatus according to claim 23, wherein the control circuitry is configured to terminate the activation of the disinfection assembly within 5 minutes after activating the disinfection assembly.
25. The apparatus according to claim 23, wherein the control circuitry is configured to drive the needle to penetrate the disinfection chamber within 10 seconds after terminating the activation of the disinfection assembly.
26. The apparatus according to any one of claims 23-25, wherein a surface area of the disinfection chamber is 1-400 mm2.
27. The apparatus according to any one of claims 23-25, wherein the disinfection assembly comprises an ultraviolet radiation source that is configured to emit ultraviolet radiation, and the control circuitry is configured to activate the ultraviolet radiation source to irradiate the disinfection chamber.
28. The apparatus according to claim 27, wherein the ultraviolet radiation source is configured to emit the ultraviolet radiation at a power level of 1-200 mW.
29. The apparatus according to claim 27, wherein the ultraviolet radiation source is configured to emit the ultraviolet radiation at a wavelength of 100-400 nm.
30. The apparatus according to claim 27, wherein the ultraviolet radiation source is configured to emit the ultraviolet radiation at a plurality of wavelengths.
31. The apparatus according to claim 27, wherein the ultraviolet radiation source comprises an ultraviolet light emitting diode.
32. The apparatus according to claim 27, wherein at least one surface of the disinfection chamber is a reflective surface configured to reflect the ultraviolet radiation.
33. The apparatus according to claim 32, wherein the reflective surface is configured to reflect at least 10% of the ultraviolet radiation.
34. The apparatus according to claim 32, wherein the reflective surface comprises expanded polytetrafluoroethylene (ePTFE).
35. The apparatus according to claim 32, wherein the reflective surface comprises aluminum.
36. The apparatus according to claim 32, wherein the reflective surface of the disinfection chamber is configured to focus the ultraviolet radiation to a designated area within the disinfection chamber, the designated area being within 3 mm of where the needle penetrates the reservoir.
37. The apparatus according to claim 27: further comprising a sensor configured to measure a value indicative of intensity of the ultraviolet radiation within the disinfection chamber, and wherein the control circuitry is configured to (a) activate the ultraviolet radiation source, (b) receive the value indicative of the intensity of the ultraviolet radiation, (c) terminate the activation of the ultraviolet radiation source at a time determined based on the measured value, and subsequently (d) drive the needle to penetrate the disinfection chamber and subsequently the reservoir.
38. The apparatus according to claim 27, wherein the control circuitry is configured to (a) activate the ultraviolet radiation source, (b) measure a current input to the ultraviolet radiation source, the current being indicative of intensity of the ultraviolet radiation within the disinfection chamber, (c) terminate the activation of the ultraviolet radiation source at a time determined based on the measured current, and subsequently (d) drive the needle to penetrate the disinfection chamber and subsequently the reservoir.
39. The apparatus according to claim 38, wherein the ultraviolet radiation source comprises an ultraviolet light emitting diode (UV LED), and the control circuitry is configured to measure a current input to the UV LED.
40. The apparatus according to any one of claims 23-25, wherein the disinfection assembly comprises a heat source and the control circuitry is configured to activate the heat source to heat the disinfection chamber.
41. The apparatus according to claim 40, wherein the control circuitry is configured to activate the heat source to heat the disinfection chamber to a temperature of 40-70 degree Celsius.
42. The apparatus according to claim 40, wherein the control circuitry is configured to activate the heat source to heat the disinfection chamber to a temperature of 70-300 degrees Celsius.
43. The apparatus according to claim 40, wherein the control circuitry is configured to (a) activate the heat source, (b) measure a current input to the heat source, the current being indicative of temperature of the disinfection chamber, (c) terminate the activation of the heat source at a time determined based on the measured current, and subsequently (d) drive the needle to penetrate the disinfection chamber and then the reservoir.
44. The apparatus according to claim 40: further comprising a temperature sensor disposed within the disinfection chamber and configured to measure a temperature of the disinfection chamber, and wherein the control circuitry is configured to (a) activate the heat source, (b) receive a value from the temperature sensor of the temperature of the disinfection chamber, (c) terminate the activation of the heat source at a time determined based on the measured temperature, and subsequently (d) drive the needle to penetrate the disinfection chamber and then the reservoir.
45. The apparatus according to any one of claims 23-25, wherein the disinfection assembly comprises a disinfectant fluid reservoir containing disinfectant fluid, and the control circuitry is configured to activate the disinfectant fluid assembly to release the disinfectant fluid from the disinfectant fluid reservoir into the disinfection chamber.
46. The apparatus according to any one of claims 23-25, wherein the control circuitry is further configured to activate the therapeutic substance delivery device to deliver the therapeutic substance to the subject.
47. The apparatus according to any one of claims 23-25, wherein the apparatus is packaged for commercial sale with the therapeutic substance delivery device and the reservoir engaged with one another.
48. The apparatus according to claim 47, wherein the control circuitry is configured to sequentially (a) activate the disinfection assembly a first time prior to the apparatus being packaged for commercial sale, (b) terminate the activation of the disinfection assembly, (c) activate the disinfection assembly at least a second time at least 1 month following the apparatus being packaged for commercial sale, (d) terminate the activation of the disinfection assembly, and (e) drive the needle to penetrate the disinfection chamber and subsequently the reservoir.
49. The apparatus according to claim 48, wherein the control circuitry is configured to activate the disinfection assembly the at least a second time at least 6 months following the apparatus being packaged for commercial sale.
50. The apparatus according to any one of claims 23-25, wherein the apparatus is packaged for commercial sale with the therapeutic substance delivery device and the prefilled therapeutic substance reservoir, wherein the therapeutic substance delivery device and the prefilled therapeutic substance reservoir are not engaged with one another.
51. The apparatus according to any one of claims 23-25, wherein the apparatus is packaged for commercial sale without the prefilled therapeutic substance reservoir.
52. The apparatus according to any one of claims 23-25, wherein the sterile fluid path is a first sterile fluid path and the needle is a first needle, the therapeutic substance delivery device: (a) further comprising a second sterile fluid path, the second sterile fluid path comprising a second needle at an upstream end of the second sterile fluid path and the injection assembly at a downstream end of the second fluid path, (b) further configured to engage with a second prefilled therapeutic substance reservoir, such that when the first and second reservoirs are engaged with the therapeutic substance delivery device first and second disinfection chambers are defined respectively (i) between the first sterile fluid path and the first reservoir, and (ii) between the second sterile fluid path and the second reservoir, (c) further comprising a first sterile fluid path valve disposed between the first needle and the injection assembly and configured to control fluid communication between the first reservoir and the injection assembly, and (d) further comprising a second sterile fluid path valve disposed between the second needle and the injection assembly and configured to control fluid communication between the second reservoir and the injection assembly, wherein the first and second needles are configured to penetrate the first and second disinfection chambers respectively and subsequently the first and second reservoirs respectively when the therapeutic substance delivery device is engaged with the first and second reservoirs, such that a first fluid communication is established between the first sterile fluid path and the first reservoir and a second fluid communication is established between the second sterile fluid path and the second reservoir, and wherein the disinfection assembly is configured to (a) disinfect the first disinfection chamber prior to the first needle penetrating the first disinfection chamber, and (b) disinfect the second disinfection chamber prior to the second needle penetrating the second disinfection chamber.
53. The apparatus according to claim 52, wherein the disinfection assembly is a first disinfection assembly configured to disinfect the first disinfection chamber, the apparatus further comprising a second disinfection assembly configured to disinfect the second disinfection chamber, and wherein the control circuitry is configured to activate the first and second disinfection assemblies.
54. The apparatus according to any one of claims 23-25, wherein: (a) the needle is a first needle and the sterile fluid path further comprises a second needle at the upstream end of the sterile fluid path, (b) when the therapeutic substance delivery device and the reservoir are engaged with one another the first and second needles are configured to penetrate the disinfection chamber and subsequently the reservoir such that fluid communication is established between the reservoir and the sterile fluid path via the first and second needles, and (c) the control circuitry is configured to drive the first and second needles to penetrate the disinfection chamber, within 10 seconds after terminating the activation of the disinfection assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0098] Reference is now made to
[0099] Disposed within therapeutic substance delivery device 20 is a disinfection assembly 36 that disinfects disinfection chamber 34 prior to needle 26 penetrating disinfection chamber 34. Typically, control circuitry 38 activates disinfection assembly 36, terminates the activation of disinfection assembly 36 after disinfection chamber 34 has been disinfected, and then drives needle 26 to penetrate disinfection chamber 34 and subsequently reservoir 32. Once fluid communication is established between reservoir 32 and sterile fluid path 22, control circuitry 38 drives a pump assembly 40 to draw therapeutic substance from reservoir 32 and deliver it to the subject via injection assembly 30.
[0100] Typically, in order to decrease the amount of time spent disinfecting, disinfection chamber 34 is small. For example, a total surface area of disinfection chamber 34 may be at least 1 mm2 and/or less than 400 mm2. Disinfection can therefore typically occur within 5 minutes, e.g., within 10 seconds. Control circuitry 38 is typically configured to terminate the activation of disinfection assembly 36 within 5 minutes, e.g., within 10 seconds, after activating disinfection assembly 36.
[0101] Local disinfection of the engagement site between reservoir 32 and therapeutic substance delivery device 20 from inside the delivery device allows for (a) engagement of reservoir 32 and therapeutic substance delivery device 20 to occur substantially prior to therapeutic substance delivery device 20 being used to deliver the therapeutic substance to a subject, while (b) disinfection of the engagement site may not occur until moments before delivery of the therapeutic substance. For example, prefilled therapeutic substance reservoir 32 may be inserted into therapeutic substance delivery device 20 up to 3 years prior to therapeutic substance delivery device 20 being used for delivery of a therapeutic substance.
[0102] For some applications, once attached to a subject, a user control may be used to activate control circuitry 38. In response to activation by the user control, control circuitry 38 (a) activates disinfection assembly 36 such that disinfection chamber 34 is disinfected, (b) terminates the activation of disinfection assembly 36 within 5 minutes after activating disinfection assembly 36, and (c) drives needle 26 to penetrate disinfection chamber 34 within 10 seconds after terminating the activation of disinfection assembly 36. Thus, disinfecting of disinfection chamber 34 typically occurs within 5 minutes prior to penetrating disinfection chamber 34 and then reservoir 32 with needle 26.
[0103] Additionally, local disinfection of the engagement site that (a) occurs inside the delivery device after the engagement, and (b) is activated by control circuitry 38, reduces, in a way that is automated and integrated into therapeutic substance delivery device 20, a risk of potentially harmful bacteria or viruses coming in to contact with the therapeutic substance. Typically, reservoir 32 does not have to be disinfected prior to engagement with therapeutic substance delivery device 20, e.g., by swabbing reservoir 32 with alcohol, nor does engagement of the reservoir and the therapeutic substance delivery device have to occur while the reservoir and the fluid path are contained within a sterile environment.
[0104] For some applications, the apparatus may be packaged for commercial sale with therapeutic substance delivery device 20 and prefilled therapeutic substance reservoir 32 already engaged with one another and configured for use typically within 3 years. Typically, therapeutic substances used in patch pumps have a shelf-life of up to around 3 years. Thus, the disinfecting of disinfection chamber 34 within 5 minutes prior to needle 26 penetrating disinfection chamber 34 may occur up to 3 years, e.g., at least 1 month, e.g., at least 6 months, following engagement of therapeutic substance reservoir 32 with therapeutic substance delivery device 20.
[0105] For some applications, a first disinfecting of disinfection chamber 34 may occur prior to therapeutic substance delivery device 20 being packaged for commercial sale, which helps to reduce bacterial growth within disinfection chamber during shelf-life. Thus, the disinfecting of disinfection chamber 34 that occurs within 5 minutes prior to needle 26 penetrating disinfection chamber 34 and then reservoir 32 may be at least a second disinfecting, e.g., occurring at least 1 month (e.g., at least 6 months, e.g., up to 3 years) following the first disinfecting of disinfection chamber 34 that occurs prior to therapeutic substance delivery device 20 being packaged for commercial sale. For some applications, disinfecting disinfection chamber 34 may also occur intermittently during the shelf-life of therapeutic substance delivery device 20, i.e., at least one time between the first disinfecting of disinfection chamber 34 (prior to commercial packaging) and the second disinfecting of disinfection chamber 34 (within 5 minutes prior to penetration by needle 26).
[0106] For some applications, therapeutic substance delivery device 20 may be packaged for commercial sale along with prefilled therapeutic substance reservoir 32, but without therapeutic substance delivery device 20 and reservoir 32 being already engaged. Alternatively, therapeutic substance delivery device 20 may be packaged for commercial sale on its own, without prefilled therapeutic substance reservoir 32.
[0107] For some applications, disinfection assembly 36 is an ultraviolet radiation source 37 (
[0108] For some applications, at least one surface of disinfection chamber 34, such as surface 46, is a reflective surface configured to reflect ultraviolet radiation 42. For example, surface 46 may be configured to reflect at least 10% of ultraviolet radiation 42. For some applications, reflective surface 46 may be expanded polytetrafluoroethylene (ePTFE) or aluminum. Surface 46 being reflective and disinfection chamber 34 being small, as described hereinabove, may independently and/or in combination allow for the disinfection assembly 36 to operate on low power. Typically, ultraviolet radiation source 37 is configured to emit ultraviolet radiation 42 at a power level of less than 200 mW.
[0109] Reference is now made to
[0110] For some applications, disinfection assembly 36 is a heat source. When activated by control circuitry 38, the heat source disinfects disinfection chamber 34 by heating disinfection chamber 34 to a temperature of at least 40 degrees Celsius and/or less than 300 degrees Celsius, e.g., 70 degrees Celsius. Alternatively or additionally, disinfection assembly 36 is a disinfectant fluid reservoir that contains disinfectant fluid. When activated by control circuitry 38, the disinfectant fluid assembly releases the disinfectant fluid, e.g., sprays the disinfectant fluid, from the disinfectant fluid reservoir into disinfection chamber 34.
[0111] Reference is now made to
[0112] First needle 60 and second needle 64 are driven by control circuitry 38 to penetrate first disinfection chamber 68 and second disinfection chamber 70 respectively, and subsequently first reservoir 50 and second reservoir 52 respectively, such as is shown in
[0113] Typically, two valves are used to control fluid communication between the respective reservoirs and injection assembly 30. For example, a first sterile fluid path valve 72 may be disposed between first needle 60 and injection assembly 30 to control fluid communication between first reservoir 50 and injection assembly 30, and a second sterile fluid path valve 74 may be disposed between second needle 64 and injection assembly 30 to control fluid communication between second reservoir 52 and injection assembly 30.
[0114] Reference is now made to
[0115] Reference is now made to
[0116] Reference is now made to
[0117] For some applications, after activation of disinfection assembly 36, e.g., ultraviolet radiation source 37, sensor 84 measures the intensity of the ultraviolet radiation within disinfection chamber 34. Control circuitry 38 receives the value of the measured UV intensity and, based on the measured UV intensity, (i) determines a disinfection time and (ii) terminates the irradiation of disinfection chamber 34 at the determined time. For some applications, control circuitry 38 may determine the disinfection time by using a formula or a look-up table. After termination of the activation of disinfection assembly 36, control circuitry 38 drives needle 26 to penetrate disinfection chamber 34 and subsequently reservoir 32, as described hereinabove. In the example shown in
[0118] For some applications, disinfection assembly 36 may be a heat source, as described hereinabove. Sensor 84 may be a temperature sensor that measures a temperature of disinfection chamber 34 after activation of the heat source. Control circuitry 38 receives the measured temperature value from the temperature sensor and, based on the measured temperature value, (i) determines a disinfection time, e.g., by using a formula or a look-up table, and (ii) terminates the heat source at the determined time. After termination of activation of the heat source, control circuitry 38 drives needle 26 to penetrate disinfection chamber 34 and subsequently reservoir 32, as described hereinabove.
[0119] Reference is now made to
[0120] Similarly, for some applications, such as when disinfection assembly 36 is a heat source, measuring the current running through the heat source may be indicative of the temperature of disinfection chamber 34. Current meter 90 may measure the current indicative of the temperature of disinfection chamber 34, e.g., current meter 90 may measure the current going through a resistor within control circuitry 38 that is indicative of the temperature of disinfection chamber 34. After measuring the current indicative of the temperature of disinfection chamber 34, control circuitry 38 determines a disinfection time, e.g., by using a formula or a look-up table, and terminates the activation of the heat source at the determined time. After termination of the heat source, control circuitry 38 drives needle 26 to penetrate disinfection chamber 34 and subsequently reservoir 32, as described hereinabove.
[0121] It is noted that therapeutic substance reservoir 32 is described hereinabove, for some applications, as being a prefilled therapeutic substance reservoir 32. For example, a user may purchase therapeutic substance reservoir 32 already filled with a particular therapeutic substance. Alternatively, the user may purchase therapeutic substance reservoir 32 empty, and subsequently the user may fill the therapeutic substance reservoir.
[0122] It will be appreciated by persons skilled in the art that the present invention is not limited to what has been particularly shown and described hereinabove. Rather, the scope of the present invention includes both combinations and subcombinations of the various features described hereinabove, as well as variations and modifications thereof that are not in the prior art, which would occur to persons skilled in the art upon reading the foregoing description.