Fence installation method
10954687 ยท 2021-03-23
Assignee
Inventors
Cpc classification
E04H17/1465
FIXED CONSTRUCTIONS
E04H17/1456
FIXED CONSTRUCTIONS
E04H17/1473
FIXED CONSTRUCTIONS
E04H17/1447
FIXED CONSTRUCTIONS
International classification
E04H17/14
FIXED CONSTRUCTIONS
Abstract
A method of installing a fence is provided including advancing a plurality of beams into the ground so that the beams achieve a substantially vertical orientation, and installing a plurality of tubular posts over the beams so that the posts automatically attain the substantially vertical orientation, without having to dispose any other levelling structures between the beams and the posts. One or more horizontal rails can be installed relative to adjacent beams and tubular posts. The tubular posts can define holes, and the opposing ends of a rail can be inserted through corresponding holes. Where the beams have longitudinal channels, the ends of the rails can project through the holes in the posts and into those channels. The tubular posts and/or rails can be secured in place with fasteners. The method provides an inexpensive and quick way to install a fence without digging holes for the beams.
Claims
1. A method of installing a fence, the method comprising: advancing a first beam into a ground surface so the first beam attains a substantially vertical orientation, the first beam including a first longitudinal channel and a first top; advancing a second beam into the ground surface distal from the first beam so the second beam attains the substantially vertical orientation, the second beam including a second longitudinal channel that opens toward and faces the first longitudinal channel of the first beam; sliding a first tube over the first beam toward the ground surface with the first beam engaging the first tube so that the first tube attains the substantially vertical orientation, the first tube defining a first hole, the first hole aligning with the first longitudinal channel and facing the second longitudinal channel; placing a second tube over the second beam with the second beam engaging the second tube so that the second tube attains the substantially vertical orientation, the second tube defining a second hole, the second hole aligning with the second longitudinal channel, the second tube including a second top; inserting a first rail end of a first rail through the first hole defined by the first tube so the first rail end enters the first longitudinal channel of the first beam, the first rail including a second rail end distal from the first rail end; tilting the first rail so that the second rail end is farther from the ground surface than the first rail end, with the second tube in an elevated position at a distance above the ground surface such that the second top of the second tube is disposed above a level at which the first top of the first beam is located; inserting the second rail end of the first rail through the second hole defined by the second tube; sliding the second tube on the second beam toward the ground surface so that the second top of the second tube moves toward the level at which the first top of the first beam is located, and so that the distance decreases; securing the first tube at a first fixed elevation relative to the first beam; and securing the second tube at a second fixed elevation relative to the second beam.
2. The method of claim 1 comprising: advancing a first fastener through the first tube so that the first fastener engages the first beam to secure the first tube at the first fixed elevation; and advancing a second fastener through the second tube so that the second fastener engages the second beam to secure the second tube at the second fixed elevation.
3. The method of claim 1, wherein during the inserting the second rail end step, the second rail end is disposed above a third top of the second beam, but below the second top of the second tube.
4. The method of claim 3, wherein during the inserting the second rail end step, the first rail end is disposed below the first top of the first beam.
5. The method of claim 4, wherein during the sliding the second tube step, the second rail end moves vertically downward into the second longitudinal channel, moving relative to the second longitudinal channel.
6. The method of claim 5, wherein the first beam supports the first tube in the substantially vertical orientation without any other structure disposed between the first beam and the first tube, other than an optional fastener, wherein the second beam supports the second tube in the substantially vertical orientation without any other structure disposed between the second beam and the second tube, other than an optional fastener.
7. The method of claim 6, wherein the first beam is a first I-beam having a central support and a first and a second opposing plate disposed at opposite ends of the central support, wherein the first longitudinal channel is bounded by the central support and the first and second opposing plates, wherein the first rail end is disposed between the first and second opposing plates, without the first rail end touching the central support plate after the levelling step.
8. The method of claim 7, wherein the first tube includes a first wall, a second wall, a third wall and a fourth wall, wherein the first wall defines the first hole, wherein the second wall is opposite the first wall and defines a third hole, wherein the third wall and fourth wall are opposite one another, wherein the third wall is adjacent the first plate and the fourth wall is adjacent the second plate.
9. The method of claim 1, wherein during the sliding the second tube step, the second rail end moves vertically downward into the second longitudinal channel, moving relative to the second longitudinal channel.
10. A method of installing a fence, the method comprising: advancing a first I-beam into a ground surface so the first I-beam attains a substantially vertical orientation, the first I-beam including a first longitudinal channel and a first top; advancing a second I-beam into the ground surface distal from the first I-beam so the second I-beam attains the substantially vertical orientation, the second I-beam including a second longitudinal channel that faces toward the first longitudinal channel of the first I-beam; sliding a first tube over the first I-beam so that the first tube automatically attains the substantially vertical orientation, the first tube defining a first hole, the first hole opening toward the first longitudinal channel; placing a second tube over the second I-beam so that the second tube automatically attains the substantially vertical orientation, the second tube defining a second hole, the second hole opening toward the second longitudinal channel, the second tube including a second top; inserting a first rail end of an elongated, self-supporting first rail through the first hole defined by the first tube so the first rail end enters the first longitudinal channel of the first I-beam, the first rail including a second rail end distal from the first rail end; inserting the second rail end of the first rail through the second hole defined by the second tube; and moving the second tube on the second I-beam so the second rail end moves with the second tube in the second hole and so that the second rail end enters the second longitudinal channel from above and moves vertically downward within the second longitudinal rail.
11. The method of claim 10, comprising: tilting the first rail before the moving step so that the second rail end is farther from the ground surface than the first rail end, with the second tube in an elevated position at a distance above the ground surface such that the second top of the second tube is disposed above a level at which the first top of the first beam is located.
12. The method of claim 11, wherein during the inserting the second rail end step, the second rail end is disposed above a third top of the second beam, but below the second top of the second tube.
13. The method of claim 11, wherein the first I-beam includes a central support and first and second opposing plates disposed at opposite ends of the central support, wherein the first longitudinal channel is bounded by the central support and the first and second opposing plates, wherein the first rail end is disposed between the first and second opposing plates, without the first rail end touching the central support after the first rail is levelled to a substantially horizontal orientation.
14. The method of claim 13, wherein the first tube includes a first wall, a second wall, a third wall and a fourth wall, wherein the first wall defines the first hole, wherein the second wall is opposite the first wall and defines a third hole, wherein the third wall and fourth wall are opposite one another, wherein the third wall engages the first plate and the fourth wall engages the second plate after the first rail is levelled to a substantially horizontal orientation.
15. The method of claim 11 comprising: advancing a third I-beam into the ground surface so the third I-beam attains a substantially vertical orientation, distal from the second I-beam, so the second I-beam is disposed between the first I-beam and the third I-beam, the third I-beam including a fourth longitudinal channel that faces toward a third longitudinal channel of the second I-beam, the third longitudinal channel being disposed opposite the second longitudinal channel and separated therefrom via a central support plate of the second I-beam, wherein the second tube defines a third hole that opens toward the third longitudinal channel when the second tube is placed over the second I-beam, wherein the third hole is defined on an opposite side of the second tube from the second hole.
16. The method of claim 15 comprising: placing a third tube over the third I-beam so that the third tube automatically attains the substantially vertical orientation, the third tube defining a fourth hole; inserting a first rail end of a second rail through a third hole defined by the second tube so the first rail end of the second rail enters the third longitudinal channel of the second I-beam, the second rail including a second rail end distal from the first rail end; and inserting the second rail end of the second rail through the fourth hole defined by the third tube.
17. The method of claim 15, wherein the second I-beam includes a central support and first and second opposing plates disposed at opposite ends of the central support, wherein the second end of the first rail is separated from the first end of the second rail by the central support, wherein the first and second opposing plates flank both the second end of the first rail and the first end of the second rail.
18. The method of claim 11, wherein the second tube includes four sidewalls and defines a rectangular interior, wherein the second I-beam is disposed in the rectangular interior, wherein the second I-beam includes a central support and first and second opposing plates disposed at opposite ends of the central support.
19. The method of claim 18 comprising: advancing a fastener through a sidewall of the second tube so that a tip of the fastener engages the first opposing plate, thereby securing the second tube in a fixed position relative to the second I-beam.
20. A method of installing a fence, the method comprising: advancing a first beam into a ground surface so the first beam attains a substantially vertical orientation, the first beam including a first longitudinal channel; advancing a second beam into the ground surface distal from the first beam so the second beam attains the substantially vertical orientation, the second beam including a second longitudinal channel that opens toward and faces the first longitudinal channel of the first beam; placing a first tube over the first beam so that the first tube automatically attains the substantially vertical orientation, the first tube defining a first hole; placing a second tube over the second beam so that the second tube automatically attains the substantially vertical orientation, the second tube defining a second hole, the second hole aligning with the second longitudinal channel; inserting a first rail end of a rigid elongated first rail through the first hole defined by the first tube so the first rail end enters the first longitudinal channel of the first beam, the first rail including a second rail end distal from the first rail end; inserting the second rail end of the first rail through the second hole defined by the second tube; wherein the first beam supports the first tube in the substantially vertical orientation without any other structure disposed between the first beam and the first tube, other than an optional fastener, wherein the second beam supports the second tube in the substantially vertical orientation without any other structure disposed between the second beam and the second tube, other than an optional fastener.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(3)
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DETAILED DESCRIPTION OF THE CURRENT EMBODIMENTS
(8) A current embodiment of the fencing system is illustrated in
(9) Due to the construction of the beams, they can be easily advanced into the ground surface by pounding, beating, pushing, pressing or otherwise exerting a force against the beams, optionally at the top of the beams, to drive them into the ground. Due to the cross sectional configuration of the beams, the beams can be driven substantially vertically into the ground, without deviating from that vertical path. The first tube 40 and second tube 50 can be placed over the first 20 beam and second 30 beam, which guide the respective tubes so the tubes automatically attain the same substantially vertical orientation. As described below, fence sections 60 can be installed relative to the tube and beam sets. These than sections 60 can include a first rail 61 and a second rail 62. The rails can be installed in holes defined by the respective tubes to hold the rails in place, relative to the beam and tube sets. The tubes can be secured to the beams at a desired elevation above the ground surface GS with fasteners F. The fasteners can be advanced through the tubes and into the portions of the beams and/or against portions of beams.
(10) A method of installing the fencing system 10 now will be described with reference to
(11) The first beam 20 can include a first longitudinal channel 24. This first longitudinal channel 24 can run from the top 20T to the bottom 20B of the beam 20. The first longitudinal channel 24 can oppose a second longitudinal channel 24 on the opposite side of the central support 23. The longitudinal channels 24 and 24 can be substantially identical so only one will be described here. The longitudinal channel 24 can be bounded by the central support 23 and the opposing first 21 and second 22 plates. In particular, the longitudinal channel 24 can be bounded by the interior surface 21I of the first plate 21, the interior surface 23I of the central support 23 and the interior surface 22I of the second plate 22. The longitudinal channel 24 can be substantially rectangular as illustrated. Of course, the longitudinal channels can take on other geometric configurations. For example, instead of being C- or U-shaped as illustrated, the channel can be triangular, polygon, ellipsoid, or some rounded or angular configuration, depending on the application.
(12) Optionally, the channel 24 can run intermittently along the length L of the beam. For example, the longitudinal channel 24 can be disposed in the upper half of the length L that is disposed above the ground surface GS. The longitudinal channel 24 can also be disposed or start again in the lower half or lower one third LL of the beam 20 above the ground surface. Additional portions of the longitudinal channel 24 can run intermittently along the length L of the beam above the ground surface GS. In some cases, the longitudinal channel 24 can be absent from the portion of the beam that is disposed in the ground to add rigidity to that portion of the beam. In some cases, although not shown, the bottom 20B of the beam 20 can be sharpened to a triangular point to facilitate advancement into the ground surface GS.
(13) In some embodiments, the beam, the plates and the support can be constructed substantially from a metal, such as aluminum, steel, or some other metal alloy. Likewise the tubes can be constructed from a similar material. In some cases, the beams and tubes can be constructed from a composite and/or a polymeric material. In yet other constructions, the beam and/or the tube can be constructed from a natural material, such as wood, or recycled materials.
(14) Where optionally constructed from wood or some other material, the longitudinal channel 24 can take on the form of elongated holes or recesses in the surfaces of the beams that generally face toward adjacent but distal beams. For example, in such a construction, the beams can be 44 treated lumber. The opposing surfaces of the 44 beam can include can include one or more routered out recesses that are sized to receive rails of a fencing section. The holes or recesses can be intermittently disposed along the surface of the beam in a suitable location. The user can select the hole within which to place the rail to set the precise height of the fencing section above the ground surface GS or otherwise depending on the application.
(15) Returning to the current embodiment shown in
(16) After the beam 20 is installed in the ground, as mentioned above, its longitudinal axis LA is substantially parallel to the vertical axis VA. Thus, the beam is in a substantially vertical orientation upon its installation in the ground surface. No extra steps are taken to orient the beam or its components vertically. Multiple additional teams 30, 80 etc. can be installed along a predetermined line where the fencing system is desired.
(17) Optionally, when installing an additional beam, however, such as beam 30, it can be installed such that the first longitudinal channel 24 is aligned with corresponding longitudinal channels of the additional beams. For example, when the second beam 30 including the second longitudinal channel 34 is installed, that second longitudinal channel 34 opens and generally faces toward the first longitudinal channel 24 of the first beam 20. The first and second plates of the second beam 30 also can be substantially parallel to the first and second plates of the first beam 20 Likewise, the center supports of the two beams also can be substantially parallel to one another.
(18) It will be appreciated that although the ground surface GS is shown to be disposed along a horizontal plane HP, the contour of the ground surface can vary. For example, the ground surface GS may not be substantially parallel to a horizontal plane HP. Instead, I can be a rolling, undulating, slanted, angled, or otherwise contoured ground surface, far from being parallel to a horizontal plane. The fence and the beams in particular also can be installed according to a desired aesthetic look of the finished fencing system. Even with these different contours of the ground surface GS, however, each and every beam can be installed such that its longitudinal axis LA is substantially parallel to the vertical axis VA, or generally such that each beam is disposed in a substantially vertical orientation.
(19) Referring to
(20) The second wall 40B can define one or more corresponding holes disposed opposite the holes 41H and 41H2. These holes can include the hole 42H which can be disposed closer to the top 40T of the tube, as well as a second hole 42H2 which can be disposed closer to the bottom 40B of the tube 40. The respective holes 41H and 42H, for example, can be aligned with the respective longitudinal channels 24 and 24 of the beam 20 when the tube is installed relative to the beam. This is so that the holes, for example, hole 41H can open directly into and/or toward the longitudinal channel 24. When an object, such as a first rail 61, is placed through the hole 41H, its end also projects into the longitudinal channel 24. This is illustrated in
(21) The tube 40 can be installed relative to the beam 20 by placing the bottom 40B of the tube 40 over the top 20T of the beam 20, and sliding the tube down the beam. Generally, an installer can align a tubular axis TA of the tube 40 with the longitudinal axis LA of the beam 20. Upon this alignment, the user can then slide the tube downward along the beam. As this occurs, the interior surfaces of the tube engage the exterior surfaces of the respective first and second plates. For example, the exterior surfaces 21C and 22E of the beam 20 can engage the interior surfaces 40C1 and 40D1 of the tube 40. As this occurs, those surfaces slide and move relative to one another as the tube is moved toward the ground surface GS. The surfaces of the beam thus can guide the tube downward and orient the tube such that the tube axis TA is substantially parallel to the longitudinal axis LA of the beam and thus the vertical axis VA. Accordingly, the first tube 40 also can be disposed in a substantially vertical orientation. The first beam 20 thus supports and/or disposes the first tube 40 in the substantial vertical orientation without any other structure disposed between the first beam in the first tube, except perhaps an optional fastener installed to hold the tube at a particular elevation relative to the ground surface GS as described below. Thus, an installer need not present any other objects or devices between the exterior of the beam and the interior of the tube to effectively level the tube and/or establish it in a substantially vertical orientation. Accordingly, sliding the first tube 40 over the first beam 20 causes the first tube 40 to automatically attain the substantially vertical orientation such that the tube axis TA is substantially parallel to the vertical axis VA.
(22) With the first tube 40 installed on the first beam 20, subsequent tubes 50, 90 of a similar construction can be placed over additional beams 30, 80. For example, when the second tube 50 is placed over the second beam 30, it as well automatically attains the substantially vertical orientation. Further, the second tube 50 can define a second hole 52H and a third hole 51H in an opposite wall thereof. The second hole 52H is oriented so that it aligns with and opens toward the second longitudinal channel 34 when the tube 50 is installed on beam 30. Optionally, the second hole 52H of the second tube 50 also can be configured to face toward the first beam 20, the first longitudinal channel 24, and the first hole 41H of the first tube 40. Upon initial installation, however, the holes might not be perfectly aligned one another, but they do can generally face toward one another.
(23) With reference to
(24) The first rail 61 and its interaction with the first and second tubes is similar to the second rail 62 and its interaction with the respective tubes, so only the first rail installation will be described here. The first rail 61 can include a first rail end 61E1 and a second rail end 61E2. The first rail end 61E1 can be inserted through the first hole 41H defined by the first tube 40. As shown in
(25) Optionally, after the first rail end 61E1 is installed relative to the tube 40, the first rail 61 can be tilted or otherwise configured in the orientation shown in
(26) The second end 61E2 of the rail 61 can be installed in the second tube 50. When this occurs, the second rail end 61E2 also can be disposed above the top 30T, which can be referred to as the third top, of the second beam 30 but below the top 50T of the second tube 50, also referred to as the second top of the second tube. Optionally, during the insertion, the first rail end 61E1 can be disposed below the first top 20T of the first beam 20.
(27) Further optionally, when the rail end 61E2 is installed in the second tube 50 and projects into the second tube interior 501, that second end 61E2 can be aligned with and disposed vertically above the second longitudinal channel 34. The second rail 62 when installed in the corresponding holes 42H2 and 52H2 of the respective tubes can be configured so that the first rail end 62E1 of the second rail 62 is disposed in the first longitudinal channel 24 of the first tube 20, and the second rail end 62E2 is disposed in the second longitudinal channel 34 of the second tube 30. Thus, the first ends of the first and second rails 61 and 62 can be disposed in the longitudinal channel 24, however only the second end 62E2 of the second rail 62 can be disposed in the second longitudinal channel 34. The second end 61E2 of the first rail 61 can be disposed outside or generally above that longitudinal channel 34 before the second tube 50 is slid down toward the ground surface GS.
(28) As also shown in
(29) With the rails installed in the respective holes, the second tube 50 can be moved or otherwise slid down the second beam 30. In so doing, the second tube 30 automatically attains the substantially vertical orientation. It will be appreciated that although the second tube is described as being slid down the second beam toward the ground surface, the first tube can also and/or alternatively be moved relative to the first beam. For example, the first tube can be slid up the first beam slightly while the second tube is slid down the second beam or vice versa. This can continue until the tubes are in a suitable orientation relative to the beams and likewise the rails are in a particular suitable orientation relative to the ground surface and/or the tubes in general.
(30) As the second tube 50 is slid or moved relative to the second beam 30, optionally downward toward the ground surface, the second rail end 61E2 can move vertically downward past the level L1 and into the second longitudinal channel 34. After the downward movement, the second rail end can attain a configuration similar to that of the first rail end 61E1 as shown in
(31) The first 61 and second 62 rails optionally can be leveled to attain a substantially horizontal configuration as shown in
(32) The first rail 61 and second rail 62 also can be in a substantially horizontal configuration, optionally aligned with the horizontal plane HP2. The tops of the beams 40T, 30T can be at or near the same level as the tops 20T and 50T of the tubes. This, of course, can vary depending on the positioning of the tubes relative to the beams. In this configuration, the first fence section 60 can be installed relative to the first tube 40 and second tube 50 and the tubes and corresponding beams can support the fence section 60. Even after the fence installation, the tubes can be supported fully by the beams. For example, as shown in
(33) Optionally, to ensure that the rails 6162 are maintained parallel to the horizontal plane HP2, an installer can install one or more fasteners F relative to the tubes and/or beams. For example, as shown in
(34) With the second tube installed relative to the second beam, and the first fence section 60 installed, a user can continue to install additional tubes and fence sections. For example, as shown in
(35) As shown in
(36) The first rail end 71E1 of the second rail 71 can be inserted through the third hole 53H defined by the second tube 50 so the first rail end of the second rail enters the third longitudinal channel 54 of the second beam 50. The second rail 71 also can include a second end 71E2 distal from the first rail end. That second rail end 71E2 can be inserted into the hole 84H of the third tube 90. This can be done when the rail 71 is in the tilted orientation with its end at the level L2 above the level L1, as with the previous fence section 60. The tube 90 can be slid toward the ground surface GS along the beam 80, maintaining the substantially vertical orientation of the tube due to the beam, and optionally slightly deflecting the beam from the vertical axis.
(37) When the second rail 71 is leveled and the tube 90 is in position relative to the third beam 80, the second rail second end 71E2 is disposed in the longitudinal channel 84 of the third beam 80, projecting through the hole 84H defined by the tube 90. The first end 71E1 of the second rail 71 as mentioned above, can be disposed in the third longitudinal channel 54. The second end 61E2 of the first rail 61 can be disposed through the second hole and extends into the second longitudinal channel 54. Thus, the central support plate 53 of the second beam separates the second end 61E2 of the first rail from the first end 71E1 of the second rail 71. The respective first and second opposing plates of the second beam 30 also can flank the second end of the first rail and the first end of the second rail. The respective holes 52H and 53H on opposite sides of the tube 50 also can be aligned generally at the same level with one another such that the first rail 61 and second rail 71 extend in line with one another.
(38) As with the other fence section 60, the second fence section 70 can be leveled, with the rails 71, 72 optionally disposed and oriented in a desired figuration relative to a horizontal plane HP2. The tube 90 also can be secured in place relative to the beam 80, optionally via one or more fasteners as described above. Depending on the number of fence sections and the overall length of the fence, additional beams and tubular posts can be installed. Again, with the fencing system and related method herein, an installer can quickly install the fence system without digging holes in the ground to facilitate such installation.
(39) Directional terms, such as vertical, horizontal, top, upper, lower, inner, inwardly, outer and outwardly, are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
(40) The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles a, an, the or said, is not to be construed as limiting the element to the singular. Any reference to claim elements as at least one of X, Y and Z is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.