Downhole auxiliary drilling apparatus
10927612 ยท 2021-02-23
Assignee
- CHINA PETROLEUM & CHEMICAL CORPORATION (Beijing, CN)
- SINOPEC RESEARCH INSTITUTE OF PETROLEUM ENGINEERING (Beijing, CN)
Inventors
- Yijin ZENG (Beijing, CN)
- Qunai Hu (Beijing, CN)
- Chenxi ZHAO (Beijing, CN)
- Xiaojie Cui (Beijing, CN)
- Jianjun Zhao (Beijing, CN)
- Lanrong Ma (Beijing, CN)
- Guangming Cheng (Beijing, CN)
- Lianzhong Sun (Beijing, CN)
- Naihe Hou (Beijing, CN)
Cpc classification
E21B17/07
FIXED CONSTRUCTIONS
International classification
E21B17/07
FIXED CONSTRUCTIONS
Abstract
The present invention provides a downhole auxiliary drilling apparatus, including an impact energy generator capable of converting the energy of the drilling fluid to the axial impact energy, and an impact energy distributor capable of redistributing the impact energy generated by the impact energy generator to convert the axial impact force into a combined impact force, which provides the drilling bit with a high-frequently changing combined impact force, thus greatly improving the rock breaking efficiency and the rate of penetration of the drilling tool. The downhole auxiliary drilling apparatus is further provided with a shock-absorbing and torque-stabilizing device arranged between the impact energy generator and the impact energy distributor, which can reduce the axial vibration of the drilling tool and the damage on the drilling bit, and greatly extend the lifetime of the drilling bit.
Claims
1. A downhole auxiliary drilling apparatus, comprising: an impact energy generator and an impact energy distributor disposed on a distal side of the impact energy generator, wherein the impact energy generator comprises: a cylindrical casing; a hollow drive shaft concentrically arranged in the casing; a valve disc mechanism disposed about the drive shaft, wherein the valve disc mechanism comprises a stationary valve disc and a movable valve disc, the movable valve disc being configured to be driven into rotation by the drive shaft; and a drilling fluid splitting mechanism disposed between the casing and the drive shaft, wherein the drilling fluid splitting mechanism comprises a piston head sealingly disposed on an inner wall of the casing, a flow splitting member disposed inside the piston head, a force transmission sleeve disposed in the casing, and at least one hydraulic motor disposed on a distal side of the piston head and inside the force transmission sleeve, wherein the flow splitting member is configured to allow a first portion of a drilling fluid to flow through the flow splitting member into an internal passage of the drive shaft and a second portion of the drilling fluid flows into the internal passage via the at least one hydraulic motor, which is configured to drive the drive shaft into rotation, and both a first end and a second end of the force transmission sleeve are fixedly connected to the piston head and the stationary valve disc, respectively, wherein the impact energy distributor comprises: a hollow mandrel having a first end connected to the stationary valve disc and a second end configured to connect a drilling tool; and a compression-torsion housing connected to a distal end of the casing and forms a helix fit with the mandrel so as to convert an axial impact force exerted on the mandrel into a combined impact force.
2. The downhole auxiliary drilling apparatus according to claim 1, wherein the flow splitting member comprises a sleeve member and a radial flange affixed to one end of the sleeve member, wherein a circumferential wall of the sleeve member is provided with a plurality of slits configured to allow the second portion of the drilling fluid to flow into the hydraulic motor.
3. The downhole auxiliary drilling apparatus according to claim 2, wherein the flow splitting member is affixed to a proximal end of the drive shaft, and a converging nozzle is disposed at a position in the drive shaft adjacent to the flow splitting member.
4. The downhole auxiliary drilling apparatus according to claim 1, wherein the hydraulic motor comprises as a turbine section having a stator and a rotor, wherein the rotor is configured to be rotated by the second portion of the drilling fluid so as to drive the drive shaft into rotation.
5. The downhole auxiliary drilling apparatus according to claim 4, wherein an adjustment ring is disposed in the force transmission sleeve at a position distal to the turbine section, and a channel is arranged in a section of the drive shaft adjacent to the adjustment ring for guiding the second portion of the drilling fluid flowing through the turbine section to the internal passage of the drive shaft.
6. The downhole auxiliary drilling apparatus according to claim 5, further comprises a plurality of thrust bearings disposed between the adjustment ring and the movable valve disc.
7. The downhole auxiliary drilling apparatus according to claim 1, wherein the movable valve disc comprises an eccentric hole so that a flowing area of the valve disc mechanism is configured to change as the movable valve disc moves.
8. The downhole auxiliary drilling apparatus according to claim 7, wherein the movable valve disc is affixed to the drive shaft through a seat member, and is mounted on the stationary valve disc via a first bearing.
9. The downhole auxiliary drilling apparatus according to claim 1, further comprising a cylinder fixedly connected to a proximal end of the casing through a middle joint, wherein a piston is disposed in the cylinder and is fixedly connected to the piston head.
10. The downhole auxiliary drilling apparatus according to claim 9, wherein the middle joint and the piston head together define a closed first annular space between the casing and the piston, wherein a first through hole is disposed in a side wall of the piston and has an opening to the first annular space.
11. The downhole auxiliary drilling apparatus according to claim 10, wherein the cylinder, the piston, and the middle joint together define a closed second annular space, wherein a second through hole is disposed in a side wall of the cylinder and has an opening to the second annular space.
12. The downhole auxiliary drilling apparatus according to claim 1, further comprises a shock-absorbing and torque-stabilizing device arranged between the impact energy generator and the impact energy distributor.
13. The downhole auxiliary drilling apparatus according to claim 12, wherein the shock-absorbing and torque-stabilizing device comprises: a spring cylinder having a first end affixed to the casing and a second end affixed to the compression-torsion housing; and a spring inner sleeve arranged in the spring cylinder, wherein a first end of the spring inner sleeve is connected to the stationary valve disc and a second end of the spring inner sleeve is connected to the mandrel, wherein at least one elastic member is arranged between the spring cylinder and the spring inner sleeve.
14. The downhole auxiliary drilling apparatus according to claim 13, wherein a first limiting member is disposed at a proximal end of the elastic member and a second limiting member is disposed at a distal end of the elastic member, and wherein the spring inner sleeve is connected to the mandrel via the second limiting member.
15. The downhole auxiliary drilling apparatus according to claim 14, wherein a first spacer is disposed between the elastic member and the first limiting member, and a second spacer is disposed between the elastic member and the second limiting member for adjusting preload of the elastic member.
16. The downhole auxiliary drilling apparatus according to claim 15, wherein the spring inner sleeve is fixedly connected to the second limiting member, and a mandrel bushing is disposed at a proximal portion of the mandrel and is in contact with the second limiting member via a second bearing.
17. The downhole auxiliary drilling apparatus according to claim 1, wherein the mandrel has an outer helix, and the compression-torsion housing has an inner helix engageable with the outer helix, and a through hole for injecting a lubricant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following the present invention will be described with reference to the appending drawings, wherein:
(2)
(3)
(4)
(5)
(6) All the drawings of the present invention are schematic, for purely illustrating the principle of the present invention. The drawings are not drawn based on actual scales.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(7) The present invention will be further described below in combination with the accompanying drawings.
(8)
(9) In the present application, when the downhole auxiliary drilling apparatus 100 mounted on a drilling tool is disposed in a wellbore, an end thereof near the wellhead is defined as an upper end or the like, while an end thereof away from the wellhead is defined as a lower end or the like.
(10)
(11) As shown in
(12) In the present embodiment, a flow splitting member 6 is further arranged in the first piston head 4. As shown in
(13) In the present embodiment, an external thread is formed on an outer surface of the converging nozzle 8, whereby the converging nozzle 8 is fixed to the drive shaft 13 through thread connection. In order to ensure the tightness between the converging nozzle 8 and the drive shaft 13, in one embodiment, a seal groove is provided on an inner surface of the drive shaft 13 that is in contact with the converging nozzle 8, and an O-ring is mounted in the seal groove, thereby achieving a seal between the converging nozzle 8 and the drive shaft 13. The converging nozzle 8 can be made of erosion resistant material. In a preferred embodiment, the converging nozzle 8 is made of cemented carbide. In this way, not only the sealing performance between the converging nozzle 8 and the drive shaft 13 can be effectively ensured to enhance the effect of collecting the drilling fluid, but the converging nozzle can also have certain hardness, thereby improving the lifetime of the converging nozzle 8.
(14) According to the present invention, the drilling fluid splitting mechanism further includes a force transmitting sleeve 11 mounted on the inner wall of the outer casing 2. As shown in
(15) As shown in
(16) As shown in
(17) According to the invention, a seat member 18 can also be mounted at the lower end of the drive shaft 13. In one embodiment, the seat member 18 is fixedly mounted to the drive shaft 13 through thread connection, so that it can be rotatable with the drive shaft 13. A plurality of thrust bearings 16 is mounted between the adjustment ring 14 and the seat member 18. The thrust bearings 16 are arranged on the drive shaft 13, and located between the drive shaft 13 and the force transmission sleeve 11, for bearing the axial load. In the present embodiment, a positioning sleeve 17 is provided between the seat member 18 and the outer casing 2.
(18) As shown in
(19)
(20) In the present embodiment, a movable valve disc 19 is arranged at an upper end (the left end in
(21) According to the present invention, since the stationary valve disc 23 is fixed and thus does not rotate while the movable valve disc 19 is driven into rotation by the drive shaft 13, and the first hole 56 of the stationary valve disc 23 and the second hole 55 of the movable valve disc 19 are eccentric related to each other, the flow area of the valve disc mechanism 60 will change periodically as the movable valve disc 19 rotates. This will cause the pressure above the moving valve disc 19 to be constantly changing. This pressure applies on the piston head to create a periodically changing pressure, which is ultimately transmitted to a drilling bit installed downstream of the downhole auxiliary drilling apparatus 100. Therefore, the drilling bit is exerted with a high-frequent combined impact force, in addition to conventional pressure and torque, thus greatly improving the rock breaking efficiency of the drilling tool. Further, the force is changed at a high frequency, and the frequency thereof depends on the frequency of rotation of the turbine section 12, while the magnitude of the change thereof depends on the magnitude of the change of the flow area between the movable valve disc 19 and the stationary valve disc 23. The force, with the cooperation of an energy distribution mechanism which will be described later, enables the drilling tool to have an combined (i.e., axial and circumferential) impact force, which effectively improves the combined drilling performance of the drilling tool, and greatly increases the drilling effectiveness of the drilling tool.
(22) The downhole auxiliary drilling apparatus 100 according to the present invention further includes a shock-absorbing and torque-stabilizing device 130. As shown in
(23) In the present embodiment, an elastic member 27 is arranged in an annular space formed between the spring cylinder 28 and the spring inner sleeve 24. The elastic member 27 is capable of expanding and contracting along the axial direction, thereby releasing the axial impact of the drilling tool and also storing the released energy. A first limiting member 25 and a second limiting member 29 are respectively disposed at two ends of the elastic member 27, with a spacer is respectively arranged between the elastic member 27 and the first limiting member 25, and between the elastic member 27 and the second limiting member 29. The spacer 26 is used to adjust the initial preload of the elastic member 27.
(24) As shown in
(25) When the drilling bit is subjected to an instantaneous impact of the formation, the elastic member 27 will be compressed, and thus the impact energy will be converted into the elastic potential energy of the elastic member 27 and stored therein. At this point, the drilling bit will be gradually lifted from the bottom of the wellbore, until the drilling bit returns to its original rotational speed. When the torque of the drilling bit is reduced, the energy stored in the elastic member 27 will be released, thus maintaining the drilling bit to drill properly. The compressed elastic member 27 can provide buffering effect to the impact force. In this manner, the downhole auxiliary drilling apparatus 100 can automatically store and release the torque exceeding a limit value through the elastic member 27. Therefore, the vibration of the drilling tool can be effectively reduced, the damage of the drilling bit can be avoided, and the lifetime of the drilling bit can be prolonged.
(26)
(27) According to the present invention, the impact energy distributor 120 further includes a compression-torsion housing 37. As shown in
(28) In the present embodiment, a radially outward annular groove 71 is provided on the inner surface of the compression-torsion housing 37. A through hole 70 is provided in a region of the side wall of the compression-torsion housing 37 where the annular groove 71 is located. Through the through hole 70, lubricant, such as lubricating oil or grease, or the like, can be injected into a gap formed between the compression-torsion housing 37 and the mandrel 35. A screw plug 36 may be arranged in the through hole 70 to form a seal. In this way, the spiral engagement between the mandrel 35 and the compression-torsion housing 37 and the lubrication therebetween can be both effectively ensured, so that the movement of these components is facilitated, and the lifetime of the downhole auxiliary drilling apparatus 100 is significantly improved.
(29) As shown in
(30) In the following the principle of operation of the downhole auxiliary drilling apparatus 100 in accordance with the present invention will be briefly described. In practical use, the downhole auxiliary drilling apparatus 100 is mounted on a drill string of a drilling tool which is adjacent to the drilling bit. During drilling operation, when the drilling bit contacts the bottom of the wellbore, the drilling bit will be subjected to an upward impact force given by the formation. At this time, the mandrel 35 of the downhole auxiliary drilling apparatus 100 moves upwardly by means of the helical pair between the mandrel 35 and the compression-torsion housing 37. Therefore, the entire drilling tool is in a compressed state, so that the entire drilling string is shortened. In addition, the compressed elastic member 27 will convert the impact energy into the elastic potential energy of the elastic member 27, which is stored in the elastic member 27, thereby buffering the impact force applied to the drilling bit. When the drilling tool is in a state of stick-and-slip, the drilling bit will be subjected to a torque exceeding a set value. At this time, under the action of the helical pair between the mandrel 35 and the compression-torsion housing 37, the compressed elastic member 27 drives the drilling bit to move up, until the drilling bit returns to its original rotational speed. When the torque of the drilling bit is reduced, the energy stored in the elastic member 27 will be released, so that the mandrel 35 will be pushed by the second limiting member 29 and the mandrel bushing 33, and thus moved downwardly through the helical pair between the mandrel 35 and the compression-torsion housing 37. Therefore, the torque energy can be released, so as to keep the drilling bit drilling properly.
(31) At the same time, the drilling fluid passes through the interior of the drilling tool during normal drilling. When the drilling fluid flows through the flow splitting member 6, a part of the drilling fluid continues to flow downwardly through the converging nozzle 8 along the internal passage 52 of the drive shaft 13, while the other part thereof flows through the slits formed in the side wall of the flow splitting member 6 into the annular space between the first piston head 4 and the flow splitting member 6, and then flows through the rolling bearings 10 and the turbine section 12. When the drilling fluid flows through the turbine section 12, the turbine rotor will be driven into rotation. The turbine rotor then drives the drive shaft 13 into rotation by friction, thereby driving the seat member 18 and the movable valve disc 19 into rotation. Since the stationary valve disc 23 does not rotate, and the holes of the movable valve disc 19 and the stationary valve disc 23 are eccentric with each other, the flow area between the movable valve disc 19 and the stationary valve disc 23 will be changed periodically as the movable valve disc 19 rotates. This will cause the pressure above the moving valve disc 19 to be constantly changing. This pressure applies on the piston head to create a periodically varying pressure. The pressure is changed at a high frequency, and the frequency thereof depends on the frequency of rotation of the turbine section 12, while the magnitude of the change thereof depends on the magnitude of the change of the flow area between the movable valve disc 19 and the stationary valve disc 23. In this manner, the high-frequently changing force is transmitted to the mandrel 35 through the first piston head 4, the force transmitting sleeve 11, the stationary valve disc 23, the spring inner sleeve 24, the second limiting member 29, and the mandrel bushing 33. Due to the helical fit between the mandrel 35 and the compression-torsion housing 37, the direction of the force is changed to the direction of the helix angle of the helix fit, and finally transmitted to the drilling bit arranged downstream of the downhole auxiliary drilling apparatus 100. Therefore, the drilling bit will be exerted with a high-frequent combined impact force, in addition to the conventional pressure and torque, thus greatly improving the rock breaking efficiency and the rate of penetration of the drilling tool.
(32) The downhole auxiliary drilling apparatus 100 according to the present invention realizes the conversion of the energy of the drilling fluid to the axial impact energy through providing the impact energy generator 110, and redistributes the impact energy through the impact energy distributor 120 to convert the axial impact force into a combined impact force, which provides the drilling bit with a high-frequently changing combined (i.e., axial and circumferential) impact force, which greatly improves the rock breaking efficiency and the rate of penetration of the drilling tool. At the same time, the downhole auxiliary drilling apparatus 100 is further provided with the shock-absorbing and torque-stabilizing device 130, so that the impact force generated when the drilling bit of the drilling tool contacts the bottom of the wellbore can be buffered by the compression of the elastic member 27. When the drill is stalled, the drilling bit can be axially moved through the helical pair of the impact energy distributor 120, and thus effectively prevented from a large and rapid circumferential rotation. In this way, it can effectively prevent the damage of the drilling bit, avoid the torsional vibration of the drilling tool, prevent the drilling bit from breaking, effectively reduce the axial vibration of the drilling tool, greatly extend the lifetime of the drilling bit, and reduce the damages of the downhole drilling tool and the drilling measuring instrument. Thus the service time of the drilling tool can be significantly prolonged. At the same time, the elastic member 27 can automatically store and release the torque exceeding the set value during the drilling operation, so that the downhole auxiliary drilling apparatus 100 can function excellently in terms of stabilizing the torque.
(33) The present invention further provides a downhole auxiliary drilling apparatus 200 according to another embodiment. The structure of the downhole auxiliary drilling apparatus 200 is substantially the same as that of the above-described downhole auxiliary drilling apparatus 100, except for an upper portion of the downhole auxiliary drilling apparatus, i.e., the portion as shown in
(34) As shown in
(35) As shown in
(36) In the present embodiment, a second through hole 183 is provided in the side wall of the cylinder 180 which is located in the second annular space 189. A threaded groove (not shown) is machined in the second through hole 183, and provided therein with a sand control gasket, a sand control nut 184 and a hole circlip along a direction from inside to outside. The sand control gasket is provided with a filter screen, so that the drilling fluid can pass through the sand control gasket, but large solid phase particles in the drilling fluid can be filtered out through the filter screen. The sand control nut 184 is threaded onto the cylinder 180 to press against the sand control pad. The hole circlip is mounted on the sand control nut 180, and is placed in the groove to prevent loosening of the connection between the cylinder 180 and the sand control nut 184, thereby preventing the sand control gasket and the sand control nut 184 from falling off. By arranging the sand control gasket, the sand control nut 184, and the hole circlip, the closed space formed between the cylinder 180, the piston 182, and the middle joint 181 can be in communication with an annular space out of the drilling tool, and the drilling fluid in the closed space can flow to and from said annular space through the sand control gasket, the sand control nut 184, and the hole circlip.
(37) In the present embodiment, the pressure at the upper end of the piston 182 is the pressure inside the drilling tool, while the pressure in the second annular space 189 defined by the cylinder 180, the piston 182 and the middle joint 181 is the pressure of the annular space out of the drilling tool. The pressure inside the drilling tool is greater than the pressure outside the drilling tool, thus creating a pressure difference. In addition, the pressure inside the drilling tool changes periodically. Therefore, a cyclically changing axial impact force is generated. As a result, the piston 182 is subjected to a downward force, thereby increasing the impact force of the drilling bit, which further improves the drilling efficiency of the drilling tool.
(38) In this embodiment, the drilling fluid splitting mechanism includes a piston head 104, which is disposed upstream of the drive shaft (not shown). The interior of the piston head 104 can be threaded. At the same time, an external thread is provided at the downstream end of the piston 182, so that the piston head 104 and the piston 182 are fixedly connected with each other by threads. An O-ring seal is provided between the piston head 104 and the piston 182 to ensure a seal between the piston head 104 and the piston 182. At the same time, a GLYD ring can also be mounted between the piston head 104 and the casing 102, in order to form a seal between the piston head 104 and the casing 102. Further, the casing 102 is fixedly coupled to the middle joint 181. Thus, the middle joint 181 and the piston head 104 together define a closed first annular space 188 between the casing 102 and the piston 182.
(39) In the present embodiment, a first through hole 185 is provided in a region of the side wall of the piston 182 which is located in the first annular space 188. As shown in
(40) During normal drilling of the downhole auxiliary drilling apparatus 200, the drilling fluid within the drilling tool exists beyond the upper end surface of the piston 182, while the drilling fluid within the annular space out of the drilling tool exists in the second annular space 189 defined by the piston 182, the middle joint 181 and the cylinder 180. The pressures of the two drilling fluids are different. Specifically, the pressure of the drilling fluid in the drilling tool is greater than that of the drilling fluid in the annular space out of the drilling tool, thus creating a pressure difference. Therefore, under the action of the pressure difference, the piston 182 is subjected a force which is continuously oriented downwardly. This force can be transmitted to the mandrel through the piston 182, the piston head 104, the force transmission sleeve and other components, and then transmitted to the drilling bit or the lower drilling tool. In this way, the axial impact force and the combined impact force of the drilling bit are further enhanced, thereby significantly improving the drilling efficiency of the drilling tool.
(41) Although various components of the downhole auxiliary drilling apparatus in accordance with the present invention have been described in detail above, it should be understood that not all the components are necessary. Rather, some of the components may be omitted, as long as the corresponding functions of the downhole auxiliary drilling apparatus in accordance with the present invention would not be affected.
(42) Although the present invention has been described in detail with reference to preferred embodiments, under the premise of not departing from the scope of the present invention, various improvements can be made to the present invention, and equivalents can be used to replace parts in the present invention. In particular, as long as no structural conflict exists, various technical features mentioned in each embodiment can be combined in any arbitrary manner. The present invention is not limited to the specific embodiments disclosed herein, but contains all the technical solutions falling within the scope of the claims.