Drying assembly for a washing appliance
10945584 ยท 2021-03-16
Assignee
Inventors
- Ramasamy Thiyagarajan (Louisville, KY, US)
- Adam Christopher Hofmann (Louisville, KY, US)
- Abhisek Agrawal (Louisville, KY, US)
Cpc classification
International classification
Abstract
A drying system includes a tub defining a wet chamber with an outlet defined in the tub. The drying system also includes a heat exchanger comprising a plurality of heat pipes. Each heat pipe of the plurality of heat pipes has an evaporator section and a condenser section. The evaporator sections of the plurality of heat pipes define an evaporator section of the heat exchanger. The condenser sections of the plurality of heat pipes of the heat exchanger define a condenser section of the heat exchanger. The evaporator section of the heat exchanger is in fluid communication with the outlet to receive a flow of humid air from the outlet. The dishwashing appliance also includes an inlet defined in the tub. The inlet is configured to receive a flow of dry air from the condenser section of the heat exchanger.
Claims
1. A dishwashing appliance, comprising: a tub defining a wash chamber; an outlet defined in the tub; a heat exchanger comprising a plurality of heat pipes, each heat pipe of the plurality of heat pipes having an evaporator section and a condenser section, the evaporator sections of the plurality of heat pipes defining an evaporator section of the heat exchanger and the condenser sections of the plurality of heat pipes of the heat exchanger defining a condenser section of the heat exchanger, the evaporator section of the heat exchanger in fluid communication with the outlet to receive a flow of humid air from the outlet; an inlet defined in the tub, the inlet configured to receive a flow of dry air from the condenser section of the heat exchanger; a first air flow path having an origin at the outlet, the evaporator section of the heat exchanger positioned in the first air flow path downstream of the outlet and in direct fluid communication with the outlet, wherein air in the first air flow path flows from the outlet across and through the evaporator section of the heat exchanger, whereby thermal energy from the air in the first air flow path is absorbed by a working fluid of the heat exchanger; and a second air flow path having a terminus at the inlet, the condenser section of the heat exchanger positioned in the second air flow path upstream of the inlet and in direct fluid communication with the inlet, wherein air in the second air flow path flows across and through the condenser section of the of the heat exchanger, whereby thermal energy from the working fluid of the heat exchanger is released to the air in the second air flow path, wherein the plurality of heat pipes comprises a first heat pipe having a first diameter and a second heat pipe having a second diameter less than the first diameter, the evaporator section of the first heat pipe immediately downstream of the outlet, the evaporator section of the second heat pipe downstream of the evaporator section of the first heat pipe, and the condenser section of the first heat pipe downstream of the condenser section of the second heat pipe and immediately upstream of the inlet.
2. The dishwashing appliance of claim 1, wherein the evaporator section of the heat exchanger is in direct fluid communication with the condenser section of the heat exchanger.
3. The dishwashing appliance of claim 1, wherein the evaporator section of the heat exchanger is in fluid communication with ambient air downstream of the outlet.
4. The dishwashing appliance of claim 1, wherein the condenser section of the heat exchanger is in fluid communication with ambient air upstream of the inlet.
5. The dishwashing appliance of claim 1, wherein the plurality of heat pipes of the heat exchanger are spaced apart between the inlet and the outlet.
6. The dishwashing appliance of claim 1, wherein the evaporator sections of the plurality of heat pipes are integrally joined to each other and the condenser sections of the plurality of heat pipes are integrally joined to each other.
7. The dishwashing appliance of claim 1, wherein the dishwashing appliance defines a vertical direction, the condenser section of the heat exchanger positioned above the evaporator section of the heat exchanger along the vertical direction.
8. A drying system comprising: a tub defining a wet chamber; an outlet defined in the tub; a heat exchanger comprising a plurality of heat pipes, each heat pipe of the plurality of heat pipes having an evaporator section and a condenser section, the evaporator sections of the plurality of heat pipes defining an evaporator section of the heat exchanger and the condenser sections of the plurality of heat pipes of the heat exchanger defining a condenser section of the heat exchanger, the evaporator section of the heat exchanger in fluid communication with the outlet to receive a flow of humid air from the outlet; and an inlet defined in the tub, the inlet configured to receive a flow of dry air from the condenser section of the heat exchanger; a first air flow path having an origin at the outlet, the evaporator section of the heat exchanger positioned in the first air flow path downstream of the outlet and in direct fluid communication with the outlet, wherein air in the first air flow path flows from the outlet across and through the evaporator section of the heat exchanger, whereby thermal energy from the air in the first air flow path is absorbed by a working fluid of the heat exchanger; and a second air flow path having a terminus at the inlet, the condenser section of the heat exchanger positioned in the second air flow path upstream of the inlet and in direct fluid communication with the inlet, wherein air in the second air flow path flows across and through the condenser section of the of the heat exchanger, whereby thermal energy from the working fluid of the heat exchanger is released to the air in the second air flow path, wherein the plurality of heat pipes comprises a first heat pipe having a first diameter and a second heat pipe having a second diameter less than the first diameter, the evaporator section of the first heat pipe immediately downstream of the outlet, the evaporator section of the second heat pipe downstream of the evaporator section of the first heat pipe, and the condenser section of the first heat pipe downstream of the condenser section of the second heat pipe and immediately upstream of the inlet.
9. The drying system of claim 8, wherein the evaporator section of the heat exchanger is in direct fluid communication with the condenser section of the heat exchanger.
10. The drying system of claim 8, wherein the evaporator section of the heat exchanger is in fluid communication with ambient air downstream of the outlet.
11. The drying system of claim 8, wherein the condenser section of the heat exchanger is in fluid communication with ambient air upstream of the inlet.
12. The drying system of claim 8, wherein the plurality of heat pipes of the heat exchanger are spaced apart between the inlet and the outlet.
13. The drying system of claim 8, wherein the evaporator sections of the plurality of heat pipes are integrally joined to each other and the condenser sections of the plurality of heat pipes are integrally joined to each other.
14. The drying system of claim 8, wherein the drying system defines a vertical direction, the condenser section of the heat exchanger positioned above the evaporator section of the heat exchanger along the vertical direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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DETAILED DESCRIPTION
(9) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(10) As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows. As used herein, terms of approximation such as generally, about, or approximately include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., generally vertical includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
(11) Referring now to the drawings,
(12) As is understood, the tub 104 may generally have a rectangular cross-section defined by various wall panels or walls. For example, as shown in
(13) As particularly shown in
(14) Additionally, the dishwashing appliance 100 may also include a lower spray-arm assembly 144 that is configured to be rotatably mounted within a lower region 146 of the wash chamber 106 directly above the bottom wall 162 of the tub 104 so as to rotate in relatively close proximity to the rack assembly 132. As shown in
(15) As is generally understood, the lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150 may generally form part of a fluid circulation system 152 for circulating fluid (e.g., water and dishwasher fluid which may also include water, detergent, and/or other additives, and may be referred to as wash liquor) within the tub 104. As shown in
(16) Moreover, each spray-arm assembly 144, 148 may include an arrangement of discharge ports or orifices for directing washing liquid onto dishes or other articles located in rack assemblies 130 and 132, which may provide a rotational force by virtue of washing fluid flowing through the discharge ports. The resultant rotation of the lower spray-arm assembly 144 provides coverage of dishes and other dishwasher contents with a washing spray.
(17) A drain pump 156 may also be provided in the machinery compartment 140 and in fluid communication with the sump 142. The drain pump 156 may be in fluid communication with an external drain (not shown) to discharge fluid, e.g., used wash liquid, from the sump 142.
(18) The dishwashing appliance 100 may be further equipped with a controller 137 configured to regulate operation of the dishwasher 100. The controller 137 may generally include one or more memory devices and one or more microprocessors, such as one or more general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
(19) The controller 137 may be positioned in a variety of locations throughout dishwashing appliance 100. In the illustrated embodiment, the controller 137 is located within a control panel area 121 of the door 108, as shown in
(20) It should be appreciated that the present subject matter is not limited to any particular style, model, or configuration of dishwashing appliance. The exemplary embodiment depicted in
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(22) As shown in
(23) The heat pipe 202 may include an internal wick structure (not shown) to transport liquid working fluid 206 from the condenser section 208 to the evaporator section 210 by capillary flow. In some embodiments, the heat pipe 202 may be constructed and arranged such that the liquid working fluid 206 returns to the evaporator section 210 solely by gravity flow. For example, as illustrated in
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(25) As illustrated in
(26) The use of multiple heat pipes with distinct operating temperatures in the heat exchanger 302 allows more efficient heat capture from the hot, humid air emanating from the outlet 301. For example, a greater portion of the heat from the hot exhaust can be captured with multiple heat pipes having distinct operating temperatures. The use of multiple heat pipes with distinct operating temperatures in the heat exchanger 302 also allows a wider range of temperatures, e.g., the air downstream of the heat exchanger 302 may be at a much lower temperature relative to the temperature of the exhaust air from the outlet 301, as compared to a drying system with a single heat pipe.
(27) Each of the heat pipes 310, 320, and 330 includes an evaporator section and a condenser section, similar to the evaporator section 210 and the condenser section 208 of the exemplary heat pipe 202 shown in
(28) In operation, a flow of hot humid air 10 may be drawn from the wet chamber, e.g., wash chamber 106, into the drying system 300 via the outlet 301. For example, when the drying system 300 is implemented in dishwashing appliance 100, the hot humid air 10 may be drawn into the drying system 300 at the conclusion of a wet cycle of the dishwashing appliance 100 to promote drying of dishes or other articles located in rack assemblies 130 and 132 within the wash chamber 106. As used herein, hot air includes air having a temperature of at least about 100 F., such as between about 100 F. and about 160 F., such as between about 115 F. and about 155 F., such as about 135 F. As used herein, terms of approximation, such as generally, or about include values within ten percent greater or less than the stated value. For example, about 135 F. includes from 121.5 F. to 148.5 F. As used herein, room temperature includes temperatures between about 65 F. and about 75 F., such as between about 68 F. and about 72 F., such as about 70 F. As used herein, dry air includes air having a relative humidity of about thirty percent or less, such as less than about twenty percent, such as less than about ten percent, such as less than about five percent. As used herein, humid air includes air having a relative humidity greater than about eighty percent, such as greater than about ninety percent, such as about one hundred percent.
(29) The hot humid air 10 may be a first flow of hot humid air 10, and may be directed, e.g., via a conduit or duct, from the outlet 301 to the evaporator section 304 of the heat exchanger 302. For example, in some embodiments, the evaporator section 312 of the first heat pipe 310 of the heat exchanger 302 may be in direct fluid communication with the outlet 301 such that the first flow of air 10 flows to and across (e.g., over and around) the evaporator section 312 of the first heat pipe 310. As shown, each of the heat pipes 310, 320, and 330 includes fins at each of the respective evaporator sections 312, 322, and 334, and condenser section 314, 324, and 334. The fins are not labelled in
(30) In some embodiments, such as the example embodiment illustrated in
(31) The first flow of room temperature humid air 16 may flow across, e.g., over and around, the condenser section 334 of the third heat pipe 330, including fins thereon in at least some embodiments. A second flow of room temperature humid air 18 may then flow from the condenser section 334 of the third heat pipe 330 to the condenser section 324 of the second heat pipe 320. At the condenser section 324, the air receives thermal energy from the working fluid of the heat pipe which increases the temperature of the air and consequently reduces the relative humidity of the air, creating a first flow of hot dry air 20. The first flow of hot dry air 20 then flows from the condenser section 324 of the second heat pipe 320 to the condenser section 314 of the first heat pipe 310, where the temperature is again increased and the relative humidity again consequently decreased. Thus, a second flow of hot dry air 22 is then provided from the condenser section 306 of the heat exchanger 302, in particular the condenser section 314 of the first heat pipe 310, to the inlet 308, through which the third flow of hot dry air 22 may enter the wet chamber, e.g., wash chamber 106, to promote drying of articles therein.
(32) As mentioned above, the first heat pipe 310 may have a first operating temperature, the second heat pipe may have a second operating temperature, and the first operating temperature may be greater than the second operating temperature. For example, the first operating temperature may be between about 130 F. and about 150 F., such as about 140 F. and the second operating temperature may be between about 90 F. and about 110 F., such as about 100 F. In some example embodiments, the third heating pipe 330 may have a third operating temperature which is less than the second operating temperature. For example, the third operating temperature may be between about 60 F. and about 80 F., such as about 70 F. With the foregoing example operating temperatures, the first flow of hot humid air 10 may exit the wet chamber at a temperature greater than the first operating temperature, for example, about 160 F. The second flow of air 12 may then be generally equal to the first operating temperature, e.g., about 140 F., and the third flow of air 14 may then be generally equal to the second operating temperature, e.g., about 100 F., and the first and second flows of room temperature air 16 and 18 may then be generally equal to the third operating temperature, e.g., about 70 F. Continuing the example, the first flow of hot dry air 20 from the condenser section 324 of the second heat pipe 320 may have a temperature generally equal to the second operating temperature, e.g., about 100 F., and the second flow of hot dry air 22 may have a temperature generally equal to the first operating temperature, e.g., about 140 F. In such examples, the relative humidity of the first flow of hot dry air 20 may be between about 15% and about 45%, such as about 30% and the relative humidity of the second flow of hot dry air 22 may be between about 0% and about 20%, such as about 10%.
(33) Turning now to
(34) It should be understood that the descriptions above of air flowing from one condenser section of one heat pipe to another condenser section of another heat pipe may also be described more generally as flowing through the condenser section 306 of the heat exchanger 302. Similarly, the descriptions above of air flowing from one evaporator section of one heat pipe to another evaporator section of another heat pipe may also be described more generally as flowing through the evaporator section 304 of the heat exchanger 302.
(35) In some embodiments, for example, as illustrated in
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(37) As shown in
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(39) As shown in
(40) The drying system 300 may also include a fan (not shown) configured to urge air through the drying system 300, e.g., from the outlet 301, across and through the evaporator section 304 of the heat exchanger 302, across and through the condenser section 306 of the heat exchanger 302, and back to the wash chamber 106 via the inlet 308, as described above. In various example embodiments, one or more fans may be positioned at or proximate to one or both of the outlet 301 and/or the inlet 308.
(41) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.